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5894307-UIM-B-0920

Johnson Controls Ducted Systems

19

VENT SYSTEM

Install this furnace using one of the following vent configurations:

• Horizontal vent system. This vent system can be installed com-

pletely horizontal or combinations of horizontal, vertical, or offset
using elbows.

• Vertical  vent  system.  This  vent  system  can  be  installed  com-

pletely  vertical  or  a  combination  of  horizontal,  vertical,  or  offset
using elbows.

VENT APPLICATIONS AND TERMINATION

When selecting the location for a combustion air/vent termination, con-
sider the following:

• Observe all clearances listed in the VENT CLEARANCES section

in these instructions.

• Termination must be positioned where vent vapors do not dam-

age plants, shrubs, or air conditioning equipment.

• Termination  must  be  located  where  it  is  not  affected  by  wind

gusts, light snow, or airborne leaves and does not allow recircula-
tion of flue gases.

• Termination must be located where it is not subject to damage or

exposure to flying stones and balls.

• Termination must be positioned where vent vapors are not objec-

tionable.

• Horizontal portions of the vent system must slope upwards and

be supported to prevent sagging.

• Direct vent systems must be installed so the vent and the com-

bustion  air  pipes  terminate  in  the  same  atmospheric  zone.  See
Figures 21 and 22.

VENTING MULTIPLE UNITS

Multiple units can be installed in a space or structure as either a single-
pipe configuration or a two-pipe configuration.
The combustion air side of the single-pipe configuration shown in Fig-
ures 20 and 28 is referred to in these instructions as ambient combus-
tion  air  supply.  Follow  the  instructions  for  ambient  combustion  air
installations, paying particular attention to the information on air source
from inside the building in the Ambient Combustion Air Supply section.
The vent for a single-pipe system must be installed as specified in the
VENT  APPLICATIONS  AND  TERMINATION  section  with  both  vents
terminating as shown in Figures 23 to 24. Each furnace must have a
separate vent pipe. Under NO circumstances can the two vent pipes be
tied together.
The combustion air side of the two-pipe configuration shown in Figures
23  and  24  can  be  installed  so  the  combustion  air  pipe  terminates  as
described in the Outdoor Combustion Air section or the Ventilated Com-
bustion Air section. Follow the instructions for outdoor combustion air or
ventilated combustion air and the instructions for installing the vent sys-
tem with the vent terminating as shown in Figures 23 and 24. The two-
pipe system must have a separate combustion air pipe and a separate
vent pipe for each furnace. Under NO circumstances can the two com-
bustion air or vent pipes be tied together. The combustion air and vent
pipes must terminate in the same atmospheric zone.

 Figure 20: 

Termination Configuration - 1 Pipe

 WARNING

Condensation in Intake Pipe

Installations where the furnace and intake pipe are to be located in a
conditioned space and in a region that may have hot, humid weather
extending several consecutive days will have condensate form in the
intake pipe. Use of the supplied intake drain will ensure that any con-
densate will be safely diverted away from the internal components of
the furnace. Proper venting installation (of both intake and exhaust)
and sealing any equipment air leaks that might contact the intake pipe
will help reduce condensation.

12” Min.

12” Min.

Maintain 12” minimum clearance
above highest anticipated snow level.
Maximum 24” above roof.

!

 Figure 21: 

Termination Configuration - 2 Pipe

 Figure 22: 

Termination Configuration - 2 Pipe Basement

Maintain 12” minimum
clearance above
highest anticipated
snow level.

12” vertical separation
between combustion air
intake and vent.

12” minimum
below overhang

12” minimum
separation between
bottom of
combustion air pipe
and bottom of vent.

Maintain 12”
minimum clearance
above highest
anticipated snow
level or grade,
whichever is higher.

12” MIN.

12” MIN.

OVERHANG

12” Minimum
below overhang

12” Minimum
separation between
bottom of
combustion air
intake and
bottom of vent

Maintain 12”
minimumclearance
above highest
anticipated snow
level or grade,
whichever is higher

Содержание TL9E Series

Страница 1: ...Wiring Diagram 32 LIST OF TABLES Unit Clearances to Combustibles 4 Cabinet and Duct Dimensions 6 Recommended Filter Sizes High Velocity 600 FPM 7 Ratings and Physical Electrical Data 8 Maximum Equival...

Страница 2: ...alled directly on carpeting tile or other combustible material other than wood flooring Check the rating plate and power supply to be sure that the elec trical characteristics match All models use nom...

Страница 3: ...t piping and elbows are required As centralized with the air distribution as possible Where adequate combustion air is available particularly when the appliance is not using outdoor combustion air Whe...

Страница 4: ...be needed to ensure against drain pan distortion On all installations without a coil a removable access panel is recom mended in the outlet duct such that smoke or reflected light would be observable...

Страница 5: ...ION This appliance is certified for line contact when the furnace is installed in the horizontal left or right position The line contact is only permissible between lines that are formed by the inters...

Страница 6: ...t and quiet fur nace operation When suspending the furnace use a secure platform constructed of plywood or other building materials secured to the floor or ceiling joists See Figure 5 for details and...

Страница 7: ...p leg and ground union is required See Figure 10 For left side supply gas pipe arrangement two 1 2 in elbows and two 1 2 in x 1 1 2 in pipe nipples must be used The arrangement shown in Figure 9 align...

Страница 8: ...with DOE test procedures Wire size and overcurrent protection must comply with the National Electrical Code NFPA 70 latest edition and all local codes The furnace must be installed so the electrical...

Страница 9: ...Figure 11 LOW VOLTAGE CONTROL WIRING CONNECTIONS Install the field supplied thermostat by following the instructions that come with the thermostat With the thermostat set in the OFF position and the m...

Страница 10: ...1 67 LU RQGLWLRQHU 9ROW RPPRQ RPSUHVVRU RQWDFWRU XOO 6WDJH HDW 7 50267 7 Figure 13 Thermostat Chart Single Stage HP with Single Stage Furnaces 6LQJOH 6WDJH R1R XUQDFH 6LQJOH 6WDJH HDW 3XPS 6HFRQG 6WDJ...

Страница 11: ...pplied to the hose con nected to the top of the condensate trap Screw the condensate trap to the condensate trap bracket supplied Then thread the hose adapters together below the furnace casing using...

Страница 12: ...collec tor box as shown in Figures 16 and 17 The drain hose must not sag or droop after it is installed If glue is used when connecting the intake pipe to the intake coupling the drain opening in the...

Страница 13: ...5894307 UIM B 0920 Johnson Controls Ducted Systems 13 Figure 16 Upflow Configuration UPFLOW LEFT SIDE DRAIN UPFLOW RIGHT SIDE DRAIN EXTERNAL CONDENSATE TRAP EXTERNAL CONDENSATE TRAP A1128 001...

Страница 14: ...DRAIN AIRFLOW EXTERNAL CONDENSATE TRAP HORIZONTAL LEFT HORIZONTAL RIGHT MOVE RAIN GUTTER HOSE TO THIS POSITION MOVE CONDENSATE DRAIN HOSE TO THIS POSITION INTAKE PIPE DRAIN AIRFLOW EXTERNAL CONDENSAT...

Страница 15: ...models are supplied with 2 in 5 1 cm vent connections When the pipe must be increased to 3 in 7 6 cm diameter the transition from 2 in to 3 in must be done as close to the furnace as possible The 2 i...

Страница 16: ...igure 18 Elbow Dimensions A A A A STANDARD ELBOW LONG SWEEP ELBOW Table 6 Elbow Dimensions Elbow A Dimension Illustrated in Figure 18 2 in Standard 2 5 16 in 3 in Standard 3 1 16 in 2 in Sweep 3 1 4 i...

Страница 17: ...nform to ASTM D2564 for PVC or ASTM D2235 for ABS piping 7 All joints must provide a permanent airtight and watertight seal 8 Install the combustion air and vent piping such that it has a 1 4 in ft 21...

Страница 18: ...equirements of the gas supplier 12 in 30 5 cm or in accordance with local installation codes and the requirements of the gas supplier F Clearance to outside corner 12 in 30 5 cm or in accordance with...

Страница 19: ...3 to 24 Each furnace must have a separate vent pipe Under NO circumstances can the two vent pipes be tied together The combustion air side of the two pipe configuration shown in Figures 23 and 24 can...

Страница 20: ...tion See Figure 28 VENTILATED COMBUSTION AIR Combustion air is supplied through a PVC or ABS pipe that is connected to the PVC coupling attached to the burner box and is terminated in a ventilated att...

Страница 21: ...operated damper or manually adjustable louvers are not permitted for use An automatically operated damper or automatically adjustable louvers must be interlocked so the main burner can not operate un...

Страница 22: ...kW of the total input rating of all equipment located in the enclosure Not less than the sum of all vent connectors in the confined space The duct must be least the same cross sectional area as the fr...

Страница 23: ...s dryers and TURN ON any exhaust fans such as range hoods and bathroom exhausts so they shall operate at maximum speed Open the fireplace dampers Do not operate a summer exhaust fan 4 Follow the light...

Страница 24: ...surface igniter glows for about 17 s b After this warm up the induced draft blower starts again and the ignition module opens the main gas valve c After flame is established the supply air blower sta...

Страница 25: ...0 300 750 78 46 92 231 25 144 288 720 80 45 90 225 26 138 277 692 82 44 88 220 27 133 267 667 84 43 86 214 28 129 257 643 86 42 84 209 29 124 248 621 88 41 82 205 30 120 240 600 90 40 80 200 31 116 23...

Страница 26: ...ws on main gas valve 2 Turn on gas and electrical supplies and follow the operating instruc tions to place the unit back in operation 3 Adjust manifold pressure by adjusting gas valve regulator screw...

Страница 27: ...gas sample for analysis it is permissi ble to drill a small hole in the plastic flue pipe for a sample probe pro vided that the vent piping is PVC and the hole is correctly sealed afterwards If using...

Страница 28: ...ated on the furnace vesti bule panel near the gas valve This is an automatic reset control that provides over temperature protection due to reduced airflow This may be caused by the following A dirty...

Страница 29: ...sensed within 1 0 s The gas valve de energizes and the control begins a recycle operation A normal ignition sequence begins after a 15 s inter purge If during the five recycles the gas supply does not...

Страница 30: ...d Red Flashes Indicates incorrect line voltage polarity The polar ity of the incoming power to the furnace is reversed Soft Lockout The control includes a soft lockout that resets automati cally after...

Страница 31: ...Door 1 5 ft required GROMMET 3 required HARNESS WIRING HOSE CONDENSATE HOSE RAIN GUTTER KNOB QUARTER TURN 4 required MOTOR MOUNT ORIFICE BURNER PAN CONDENSATE PLUG SEAL 7 8 in PLUG SEAL 2 3 8 in PLUG...

Страница 32: ...5894307 UIM B 0920 32 Johnson Controls Ducted Systems SECTION XII WIRING DIAGRAM Figure 33 Wiring Diagram...

Страница 33: ...ree Ells of 90 Degree Ells Polarity is correct black is L1 hot white is N neutral Ground wire is connected Line voltage value to furnace volts AC Low voltage value between R and C on furnace control b...

Страница 34: ...ure in w c Return Static in w c after Air Side Heating Air Side Cooling Air Side Continuous Fan Clean Up Give owner the owner s manual provided Explain thermostat use and programming if applicable to...

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