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5532522-UIM-B-0619

18

Johnson Controls Ducted Systems

NOTES:

1. Airflow expressed in standard cubic feet per minute (SCFM).

2. 

Motor voltage at 115 V.

SECTION VIII: SAFETY CONTROLS

CONTROL CIRCUIT FUSE

A 3-amp fuse is provided on the control circuit board to protect the 24-
volt transformer from overload caused by control circuit wiring errors.
This is an ATO 3, automotive type fuse and is located on the control
board.

BLOWER DOOR SAFETY SWITCH

This unit is equipped with an electrical interlock switch mounted in the
burner compartment. This switch interrupts all power at the unit when
the panel covering the blower compartment is removed.

Electrical supply to this unit is dependent upon the panel that covers the
blower compartment being in place and properly positioned.

AUXILIARY LIMIT SWITCH

The switch is mounted on the burner assembly. If the temperature in the
burner exceeds its set point, the gas valve is de-energized. The opera-
tion of this control indicates a malfunction in the combustion air blower,
heat exchanger or a blocked vent pipe connection. Corrective action is
required.

PRESSURE SENSOR

This furnace is supplied with a pressure sensor, which monitors the flow
through the combustion air/vent piping system.

LIMIT CONTROLS

There is a high temperature limit control located on the furnace vesti-
bule panel near the gas valve. This is an automatic reset control that
provides over temperature protection due to reduced airflow. This may
be caused by:
1. A dirty filter.
2. If the indoor fan motor should fail.
3. Too many supply or return registers closed or blocked off.
The control module will lockout if the limit trips 5 consecutive times. If
this occurs, control will reset & try ignition again after 1 hour. 

Table 11: 

Blower Performance CFM - Any Position (without filter)

Models

Speed

Airflow Data 

(SCFM)

1, 2

Ext. Static Pressure (in. H2O)

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

060A12

High

1363

1328

1282

1257

1211

1180

1145

1100

Medium High

1161

1128

1083

1045

999

959

916

876

Medium

974

941

898

859

811

762

720

667

Medium Low

796

758

714

664

612

562

516

464

Low

720

685

636

589

529

473

431

375

080C16

High

1780

1730

1690

1650

1604

1574

1534

1501

Medium High

1576

1540

1504

1455

1408

1359

1316

1268

Medium

1443

1401

1357

1312

1258

1216

1163

1114

Medium Low

1259

1211

1164

1114

1065

1011

950

894

Low

1080

1030

978

927

872

816

757

680

100C20

High

2197

2138

2096

2052

2007

1958

1904

1869

Medium High

1767

1736

1696

1659

1611

1560

1516

1468

Medium

1581

1521

1476

1442

1400

1344

1295

1250

Medium Low

1406

1358

1316

1269

1222

1177

1131

1087

Low

1205

1146

1098

1039

993

939

890

820

 CAUTION

Main power to the unit must still be interrupted at the main power dis-
connect switch before any service or repair work is to be done to the
unit. Do not rely upon the interlock switch as a main power discon-
nect. Blower and burner must never be operated without the blower
panel in place.

!

Содержание TL8E

Страница 1: ...ment closet alcove attic recreation room or garage and are also ideal for commercial applications All units are factory assembled wired and tested to assure safe dependable and economical installation...

Страница 2: ...talling and servicing heating equipment can be hazardous due to the electrical components and the gas fired components Only trained and qualified personnel should install repair or service gas heating...

Страница 3: ...spection by the carrier s agent should be made in writing Also before installation the unit should be checked for screws or bolts which may have loosened in transit There are no shipping or spacer bra...

Страница 4: ...rizontal configuration then extra 2 minimum spacing may be needed to ensure against drain pan distortion On all installations without a coil a removable access panel is recom mended in the outlet duct...

Страница 5: ...rt with required service accessibility HORIZONTAL APPLICATION ATTIC INSTALLATION This appliance is certified for line contact when the furnace is installed in the horizontal left or right position The...

Страница 6: ...s must be level to ensure proper and quiet fur nace operation When suspending the furnace use a secure platform constructed of plywood or other building materials secured to the floor or ceiling joist...

Страница 7: ...minimum sizes listed in these instructions and in the codes The furnace rating plate and the instructions in this section specify the type of gas approved for this furnace only use those approved gase...

Страница 8: ...latest edition and all local codes The furnace shall be installed so that the electrical components are protected from water FIGURE 9 Gas Piping GROUND UNION DRIP LEG MANUAL SHUT OFF VALVE GROUND UNIO...

Страница 9: ...set in the OFF position and the main electrical source disconnected connect the thermostat wiring from the wiring connections on the thermostat to the low voltage terminal block on the integrated furn...

Страница 10: ...rmostat Chart Single Stage HP with Single Stage Furnaces 6LQJOH 6WDJH R1R XUQDFH 6LQJOH 6WDJH HDW 3XPS 6HFRQG 6WDJH HDW DQ 5 9ROW RW LUVW 6WDJH HDW 9ROW RPPRQ 9ROW RPPRQ 5 9ROW RW 6HFRQG 6WDJH RPSUHVV...

Страница 11: ...FURNACE IS NOT TO BE VENTED INTO AN UNLINED MASONRY CHIMNEY 2 This furnace must be vented into a fire clay tile lined masonry chim ney only if a source of dilution air is provided such as by common v...

Страница 12: ...ind Such means shall not reduce the required free area of the air supply opening 7 An air supply inlet opening from the outdoors shall be located not less than 12 30 5 cm above the outside grade level...

Страница 13: ...d that the ground union be loosened until the odor of gas is detected When gas is detected immediately retighten the union and check for leaks Allow five minutes for any gas to dissipate before contin...

Страница 14: ...occur as follows a The induced draft blower will start and will run for several sec onds in order to bring fresh combustion air into the combustion chamber Then the induced draft blower will shut off...

Страница 15: ...22 164 327 818 64 56 112 281 23 157 313 783 66 54 109 273 24 150 300 750 68 53 106 265 25 144 288 720 70 51 103 257 26 138 277 692 72 50 100 250 27 133 267 667 74 48 97 243 28 129 257 643 76 47 95 237...

Страница 16: ...n gas valve 2 Turn gas and electrical supplies on and follow the operating instruc tions to place the unit back in operation 3 Adjust manifold pressure by adjusting gas valve regulator screw for the a...

Страница 17: ...to 120 seconds The fan off setting must be long enough to adequately cool the furnace but not so long that cold air is blown into the heated space The fan off timing may be adjusted by positioning th...

Страница 18: ...alve This is an automatic reset control that provides over temperature protection due to reduced airflow This may be caused by 1 A dirty filter 2 If the indoor fan motor should fail 3 Too many supply...

Страница 19: ...condition is not corrected the ignition control will lock out for 60 minutes During burner operation a momentary loss of power for 50 milliseconds or longer will de energize the gas valve When the pow...

Страница 20: ...e if a temporary condition exists causing a furnace malfunction An example of this is a temporary interruption in gas supply that would prevent the furnace from lighting The control will keep trying t...

Страница 21: ...FICE BURNER SIGHT GLASS OVAL 2 Req d GASKET FOAM Door 1 5 ft req d GASKET INTAKE PAN PLUG VENT HOLE BRACKET DOOR WIRING HARNESS FERRULE 3 Req d GROMMET 3 Req d MOTOR MOUNT TUBING SILICON DIAGRAM WIRIN...

Страница 22: ...5532522 UIM B 0619 22 Johnson Controls Ducted Systems SECTION XI WIRING DIAGRAM FIGURE 20 Wiring Diagram...

Страница 23: ...stallation Instructions and Local Code Gas piping is connected including drip leg Supply plenum and return air are connected Filter Size Vent system is connected Thermostat wiring is complete Thermost...

Страница 24: ...ure in w c Return Static in w c after Air Side Heating Air Side Cooling Air Side Continuous Fan Clean Up Give owner the owner s manual provided Explain thermostat use and programming if applicable to...

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