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JOHNSON CONTROLS

12

FORM 160.67-PW2 (1007)

LD04399

FIG. 16 –

 AUXILIARY SAFETY SHUTDOWN INPUT

AUXILIARY SAFETY SHUTDOWN -

 The closure of a 

Momentary or Maintained N.O. Switch or Relay Contacts 
will cause the unit to shutdown and display: "SAFETY 
SHUTDOWN - MANUAL RESTART" and "AUXILIARY 
SAFETY - CONTACTS CLOSED". The unit may NOT be 
restarted until the contacts open and the keypad COMPRES-
SOR switch is moved to the "STOP-RESET" position (

O

and then to the "START" (

) position.

J7-

MICROBOARD

THERMAL-TYPE FLOW SENSOR

12

1

TB4

I/O BOARD

PADDLE-TYPE FLOW SENSOR

OR DIFERENTIAL PRESSURE SWITCH

EVAPORATOR

LIQUID

LD13187

FIG. 17 –

 EVAPORATOR FLOW SENSORS

EVAPORATOR FLOW SENSORS -

 The chiller is sup-

plied with a thermal conductivity type flow sensor factory 
installed in the evaporator liquid outlet nozzle.

The Thermal-type flow sensor interfaces with the Microboard. 
The Paddle-type flow sensor of Differential Pressure Switch 
interfaces with the I/O board.

For the program to read the appropriate inputs for the flow 
sensor status, the actual flow sensor type used must be en-

THERMAL-TYPE  FLOW SENSORS -

 When the 

Thermal-type flow switch is used, the flow switch uses the 
cooling effect of liquid to sense flow.

When the flow of liquid is sensed, the relay output is turned 
ON conducting current through the microboard load resistor 
to the +5VDC applying >+4VDC to the microboard input 
J7-14.

When NO flow of liquid is sensed, the relay output is turned 
OFF, this results in <1VDC to the microboard input and a 
unit shutdown after a 5 second delay.

LD04400

FIG. 17A –

 PADDLE-TYPE FLOW SENSOR

PADDLE-TYPE FLOW SENSOR -

 If desired, a paddle-

type flow sensor can be applied. Flow Switch - Johnson 
Controls type F61MG-1C, max. 150 psi (YORK P/N 024-
26116-000) is available at an additional cost. 

tered at the keypad using the Service Access Level. Enter 
"Analog" for Thermal-type or "Digital" for Paddle-type or 
Differential Pressure Switch. Refer to the Operation Manual 
160.67 O1.

With any type of Flow Switch Sensor, when the Evaporator 
Liquid is flowing, the flow switch contacts will close. If 
the flow switch opens for 5 seconds, the unit shuts down 
and displays " CYCLING SHUTDOWN" and "LEAVING 
CHILLED LIQUID - FLOW SWITCH OPEN". The chiller 
may be restarted when the switch again closes. The flow 
switch status is checked 10 seconds (programmable up to 
60 seconds) after the turbine slow roll has been completed 
and the chilled liquid pump contacts have been closed, and 
continuously thereafter.

Содержание MAXE YST

Страница 1: ...perature and horsepower limit for EMS interfacing Refer to para graph 4 on page 2 Five sets of unit status contacts are factory furnished through a field wiring terminal board in the OptiView Control Center Each set of contacts are single pole normally open rated at 5 amperes resistive at 240VAC Chiller status contacts are provided for the unit Remote Mode Ready to Start Refer to FIG 1 Cycling Shu...

Страница 2: ...trol System may be interfaced with the chiller OptiView Control Center via the MicroGateway card which may be installed in the Control Center All temperatures pressures safety alarms and cy cling information known to the OptiView Control Center are then available to the 3rd Party System for integrated chiller plant control data logging and Local Remote operator displays TheYORK Micro Gateway card ...

Страница 3: ...SETPOINT W 0 20MA OR 4 20MA SIGNAL 8 FIG 11 REMOTE HORSEPOWER LIMIT SETPOINT W PWM SIGNAL 8 FIG 12 REMOTE LEAVING CHILLED LIQUID TEMPERATURE SETPOINT W 0 10VDC OR 2 10 VDC SIGNAL 9 FIG 13 REMOTE LEAVING CHILLED LIQUID TEMPERATURE SETPOINT W 0 20MA 0R 4 20MA SIGNAL 10 FIG 14 REMOTE LEAVING CHILLED LIQUID TEMPERATURE SETPOINT W PWM SIGNAL 11 FIG 15 EXTERNAL SIGNAL FOR REFRIGERATION UNIT FAILURE 11 F...

Страница 4: ...G shutdown condi tion The unit will automatically resart after the cycling condition is NO longer present YORK Operating and Maintenance Manual 160 67 O1 provides a list and ex planation of all cycling shutdowns While these contacts are closed the OptiView control Center will display CYCLING SHUTDOWN AUTO RESTART on the System Status Bar and the cause of the shutdown on the Systems Details Bar of ...

Страница 5: ...ONTACTS FROM ENERGY MANAGEMENT SYSTEM REMOTE START AND STOP CONTACTS FROM ENERGY MANAGEMENT SYSTEM When the OptiView Control Center is in the Digital Analog or ISN remote operating mode and the COMPRESSOR switch is in the RUN ı position with the Remote Stop Contacts open and the Remote Mode Ready to Start Contacts closed FIG 1 the unit will start via a closure of the Remote Start Contacts A subseq...

Страница 6: ...appropriate inputs for the flow sensor status the actual flow sensor type used must be entered at the keypad using Service Access Level Enter Analog for thermal type or Digital for paddle type or differential pressure switch Refer to Operation manual 160 67 O1 With any of the flow sensors when condenser liquid is flowing the Flow Switch contact will close Open ing of the condenser liquid flow swit...

Страница 7: ...f Analog Remote Mode is selected the Remote Analog Input Range setpoint MUST be set to 0 10VDC or 2 10VDC as detailed below regardless of whether the signal is a voltage or current input signal type Microboard Program Jumper JP23 must be pos tioned appropriately per the input signal type as detailed below It is recommended that a qualified Service Technician position this jumper IMPORTANT The sign...

Страница 8: ...n in FIG 10 connect input to microboard J22 2 signal and J2 5 gnd The setpoint varies linearly from 100 to 30 as the input varies from 4mA to 20mA This input will only be accepted when Analog Remote Mode is selected the Re mote Analog Input Range setpoint is set for 2 10 Volts and Microboard Program Jumper JP23 has been placed on pins 1 and 2 Calculate the setpoint for vari ous inputs as follows S...

Страница 9: ...nalog Remote Mode is selected the Remote Analog Input Range setpoint must be set to 0 10VDC or 2 10VDC as detailed below regard less of whether the signal is a voltage or current signal type Microboard Program Jumper JP24 must be po sitioned appropriately per the input signal type as detailed below It is recommended a qualified Service Technician position this jumper SIGNAL COMMON 5 3 J22 LD04500 ...

Страница 10: ...2 calculate the setpoint for various inputs as follows OFFSET F mA Remote Reset Temp Range 20 SETPOINT F Local Setpoint Offset For example if the input is 8mA the Remote Reset Temp Range Setpoint is programmed for 10 F and the Local Leav ing Chilled Liquid Temperature setpoint is programmed for 40 F the setpoint would be set to 44 F as follows OFFSET F 8 10 20 80 20 4F SETPOINT F 40 4 44 F 4 20mA ...

Страница 11: ...ammed for 40 F the setpoint would be set to 44 F as follows OFFSET F 5 1 10 10 4 10 10 40 10 4 F SETPOINT F 40 4 44 F LD06834 FIG 15 EXTERNAL SIGNAL FOR REFRIGERATION UNIT FAILURE EXTERNAL SIGNAL FOR REFRIGERATION UNIT FAILURE When the Safety Shutdown Contacts FIG 3 are NOT connected to an Energy Management System they may be employed to energize a local or remote safety alarm by others When the n...

Страница 12: ...the flow switch uses the cooling effect of liquid to sense flow When the flow of liquid is sensed the relay output is turned ON conducting current through the microboard load resistor to the 5VDC applying 4VDC to the microboard input J7 14 When NO flow of liquid is sensed the relay output is turned OFF this results in 1VDC to the microboard input and a unit shutdown after a 5 second delay LD04400 ...

Страница 13: ...Board P7B 4 and connect to TB7 313 CABLE 31 18 2 Shielded Cable CABLE 31 18 2 Shielded Cable LD13180 FIG 19 CHILLED LIQUID FLOW TRANSMITTER CHILLEDLIQUIDFLOWTRANSMITTER Ifdesired a flow transmitter may be connected to the chiller control panel to display the rate of chilled liquid flowing through the evaporator The flow transmitter supplied by others may be a 2 wire or 4 wire device If a 4 wire de...

Страница 14: ...guration Screen 2 in the Operation Manual 160 67 O1 Do NOT apply voltage on field instru ments wiring terminal block TB7 In strument loop power is supplied from terminals 313 or 327 CABLE 33 18 2 Shielded Cable CABLE 33 18 2 Shielded Cable LD13182 FIG 21 STEAM FLOW TRANSMITTER STEAM FLOW TRANSMITTER If desired a flow transmitter may be connected to the chiller control panel to display the rate of ...

Страница 15: ...pplicable State and Local Codes 6 Each 115VAC field connected inductive load i e relay coil motor starter coil etc shall have a tran sient suppressor wired by others in parallel with it s coil physically located at the coil Spare transient suppressors are furnished in a bag in the OptiView Control Center NOTES 7 Maximum alllowable current draw between circuits 45 151 and 2 for each installed devic...

Страница 16: ...890 www york com P O Box 1592 York Pennsylvania USA 17405 1592 Subject to change without notice Printed in USA Copyright by Johnson Controls 2007 ALL RIGHTS RESERVED Form 160 73 PW2 1007 Supersedes 160 73 PW2 204 ...

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