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22

Wiring Schematics

Aurora Advanced EVI Water-Water 208-230/60/1

HWHWHWHW

Black
Black

Orange
Orange

SC

T

P8

MO

TO

R

P6

RS

48

5

P7

ZO

NE

P9

AB

C

ST

EP

PER

AN

A

ACC2

DH

DI

V

NO

CO

M

K6

NO

CO

M

K5

C

L1

L1

L2

L2

P1

2

P1

0

P5

P1

1

C

R

(-)

(+

)

C

R

(-)

(+

)

C

R

(-)

(+

)

P4

P2

K1

K2

K3

HA

2

HA

1

SG

I

LO

O

P

VS

 D

AT

A

VS

 P

UM

P

PU

MP

SL

AV

E

P3

R

V+

C

R

TX

RX

+5

P1

4

LLT

P1

LA

T

FL

O

W

LW

T

EW

T

CT

1

4

3

FA

N

4

3

CT

2

2

1

AU

X

2

1

Status

G

DI

SC

H

P1

6

P1

7

P1

8

P1

5

(Aurora Expansion Board)

AXB™ 

SW1

Modbus Add.  ID

Future Use

1
2
3
4
5

ON

OFF

Future Use

Acc 2 – Dip 4
Acc 2 – Dip 5

SC

T

P8

MO

TO

R

P6

RS

48

5

P7

ZO

NE

P9

AB

C

ST

EP

PER

AN

A

ACC2

DH

DI

V

NO

CO

M

K6

NO

CO

M

K5

C

L1

L1

L2

L2

P1

2

P1

0

P5

P1

1

C

R

(-)

(+

)

C

R

(-)

(+

)

C

R

(-)

(+

)

P4

P2

K1

K2

K3

HA

2

HA

1

SG

I

LO

O

P

VS

 D

AT

A

VS

 P

UM

P

PU

MP

SL

AV

E

P3

R

V+

C

R

TX

RX

+5

P1

4

LLT

P1

LA

T

FL

O

W

LW

T

EW

T

CT

1

4

3

FA

N

4

3

CT

2

2

1

AU

X

2

1

Status

G

DI

SC

H

P1

6

P1

7

P1

8

P1

5

(Aurora Expansion Board)

AXB™ 

SW1

Modbus Add.  ID

Future Use

1
2
3
4
5

ON

OFF

Future Use

Acc 2 – Dip 4
Acc 2 – Dip 5

C

S+

5

C

S

+5

2

1C

C

IN

OU

T

T

T

VI

V

 L

ine

 

Te

m

p

1
2
3
4

+

X1
X2
Y1

5

Y2

1
2
3
4

+

X1
X2
Y1

5

Y2

VIV St
ep

pe

r M

oto

r

5A

 C

irc

uit

 B

re

ak

er

5A

 C

irc

uit

 B

re

ak

er

1

2

PB2

2

1

1

2

PB2

2

1

208-230/60/1

Pump

G

G

G

Pump

Pump

Ext Pump 

1/2 hp Total 

Ext Pump 

1/2 hp Total 

Black

Orange

Red

Yellow

Gray

Blue

Blue

GND

OUT

5DC

1

2

3

SUC PSUC P

White

Red

Black

VIV Pr
es

su

re

 

Tran

sd

uc

er

Pump Slave 

Input/Output

Smart Grid

Home 

Automation

Pump Slave 

Input/Output

Smart Grid

Home 

Automation

Future Use

Accessory 2 Output

1

2

PB1

2

1

1

2

PB1

2

1

208-230/60/1

G

G

G

Pump

Pump

Load Pump

Load Pump

5A Circuit Breaker

5A Circuit Breaker

OA

T S

en

so

r

Ge

oT

an

k S

en

so

r

OA

T

OA

T

Ta

nk

Ta

nk

Re

d (

G

ND)

Re

d (

TS

)

Br

ow

n (

OAT

)

Br

ow

n (

GND)

HydroZone 

Controller

GND

TS

OAT

GND

B+

A+

HZC

HydroZone 

Controller

GND

TS

OAT

GND

B+

A+

HZC

R

C

O/B

P

V

C1

C2

C3

C4

L

R

C

O/B

P

V

C1

C2

C3

C4

L

NOTE 3

White
White

Not Used

Violet/White (8)

Violet/White (9)

Black/White (2)

Black/White (1)

Violet (7)

Violet (6)

Black (4)

Black (5)

Orange (11)

Brown (12)

LPR

LPR

LPR

NO

NC

COM

LPR

NO

NC

COM

LPR

NO

NC

COM

Black/White (3)

24 VDC

LPR

NO

NC

COM

LPR

NO

NC

COM

LPR

NO

NC

COM

Black/White (3)

CC-T1

NOTE 6

Geothermal Tank 

Thermostat

Y1

NOTE 7

R

Aurora 

Board

Compressor 

Common CT

Capacitor  

CT

Blue
Blue

Red
Red

Notes

Notes

1 - Switch  blue a nd red   wires for 208V  operation. 

2 – Variable speed pump power wires to connect the pump to L1 and L2 on 

the AXB board are provided with variable speed flow center.

3 – HydroZone controller is optional field installed accessory.
4 – Reversing Valve wires not installed on heating only option
5 – FP2 is replaced with a resistor on heating only option 
6 – Move black/white(3) wire when HydroZone or HydroStat is not used for pump control to LPR-

NC and CC-T1
7 – When Geothermal Storage Tank directly with Aurora Board 
8 – HydroStat controller is optional field installed accessory.
9 – Low voltage wiring CLASS 2.

Auxiliary 

Heat CT

Load 

Pump  CT

Black

Black

Brown

Brown

NOTE 11

T

T

T

T

Brown

Brown

Black

Red

GND

OUT

5DC

1

2

3

White

PERFORMANCE 

AND 

REFRIGERATION 

MONITORING

White

White

Purple
Purple

Gray

Gray

PRESSURE 

TRANSDUCER

GND

OUT

5DC

3

2

4

White

3

2

4

Green

Brown

Field Installed Flow Meter

NOTE 11

11 – Flow Meter is sent inside the unit, but needs to be field installed outside the unit.

10 – To mon itor the energy use of the Geo Storag e tank heating element. Pass one 

leg of the line voltage that is powering the Geo  Storage tank heating  element through 

the attached current transducer.

Load 

Pump  CT

NOTE 12

12 – LAT on AXB board is measuring Leaving Load Water Temperature.

VARIABLE 

SPEED PUMP 

LOW VOLTAGE

SEE 97 P92 7-01

VARIABLE 

SPEED PUMP 

LOW VOLTAGE

SEE 97 P92 7-01

VARIABLE 

SPEED PUMP 

HIGH  VOLTAGE

SEE 97 P92 7-01

VARIABLE 

SPEED PUMP 

HIGH  VOLTAGE

SEE 97 P92 7-01

SEE SECTION ON

ELECTRICAL INFORMATION

SEE SECTION ON

ELECTRICAL INFORMATION

 AFFINITY SINGLE STAGE HYDRONIC WITH OPTIHEAT INSTALLATION MANUAL

Содержание AFFINITY OptiHeat YAW040

Страница 1: ...0 066 3 THRU 5 NOMINAL TONS Due to continuous product improvement specifications are subject to change without notice Visit us on the web at www york geothermal com Additional rating information can f...

Страница 2: ......

Страница 3: ...es 34 Water Pressure Drop 35 Pressure Drop 36 Operating Limits 37 Physical Data 37 Flow Rates 37 Heating Cooling Operating Envelope 38 Thermistor and Compressor Resistance 39 Operating Parameters 39 A...

Страница 4: ...s D AuroraTM Performance1 Refrigeration Future Option 0 Standard Future Option A Standard Water Coil Option C Copper Future Option A Standard IntelliStart 0 None 3 IntelliStart Rev A 2 27 19 DJM A 14...

Страница 5: ...should be carefully checked against the bill of lading to ensure that all crates and cartons have been received in good condition Examine units for shipping damage removing unit packaging if necessar...

Страница 6: ...llation should provide service personnel with the ability to measure water temperatures and pressures The water lines should be routed so as not to interfere with access to the unit The use of a short...

Страница 7: ...m divided by 17 mg L is equivalent to ppm 2 22 12 Water Treatment Do not use untreated or improperly treated water Equipment damage may occur The use of improperly treated or untreated water in this e...

Страница 8: ...be acid flushed Typical Open Loop Installation Open Loop Well Water Systems Always maintain water pressure in the heat exchanger by placing water control valves at the outlet of the unit Use a closed...

Страница 9: ...d dirt particles from the loop itself Antifreeze solution is used in most areas to prevent freezing Flush the system adequately to remove as much air as possible then pressurize the loop to a static p...

Страница 10: ...to follow installation manual and install check valves Fixed speed and variable speed pumping available Small footprint for mounting location flexibility Can be mounted in several orientations see fl...

Страница 11: ...pressor C R S Unit Power Supply 2 208 230 60 1 G L1 L2 CCB L1 L2 T1 T2 Red Black CCP L1 L2 T1 T2 Tan 52B Black Blue 230V White 8 Black 7 G Load Pump G External Source Pump NOTE 10 Blue 12 AWB 12 AWB F...

Страница 12: ...ariable speed UPMXL 25 124 pump also requires a low voltage signal to operate properly if the low voltage signal isn t present the pump will run at 100 Route the low voltage harness connected to the p...

Страница 13: ...nd local codes for wiring The variable speed UPMXL 25 124 pump also requires a low voltage signal to operate properly if the low voltage signal isn t present the pump will run at 100 Route the low vol...

Страница 14: ...DATA S screw terminal and connect the black wire from the left hand pump to the same location After the troubleshooting is complete remove the black wire from the left hand pump and connect the black...

Страница 15: ...k valve is not equal to a backflow prevention check valve Even if local code does not require this device The manufacturer recommends its installation This is particularly important if the system will...

Страница 16: ...the HydroStat The OAT and GND terminals on the HydroStat are used to connect the controller to the ELWT Entering Load Water Temperature well point sensor This sensor is located on the load side enter...

Страница 17: ...ility without HydroStat the tank temperature won t be displayed on Symphony if available Single Stage HydroZone HZC features 2 1 2 x 2 1 2 LCD display and five push buttons serve as the human interfac...

Страница 18: ...omposite body pump EWPK2 Grundfos UP26 99SF is stainless steel body pump Part number EWPK1 and EWPK3 come with a cast iron body pump Grundfos UP26 99F that can be used for hydronic heating application...

Страница 19: ...be used with Aurora Base Control Board DRAIN VALVE MODEL NUMBER GALLON CAPACITY ELEMENT WATTAGE 240 VOLT NUMBER OF ELEMENTS R VALUE DIMENSIONS IN INCHES APPROX SHIPPING WEIGHT lbs HEIGHT DIAMETER GEO...

Страница 20: ...33 0 39 5 60 Notes All fuses type D time delay or HACR circuit breaker in USA 7 08 14 Source pump amps shown are for up to a 1 2 HP pump Load pump amps shown are for small circulators LRA with Intell...

Страница 21: ...source pump The source pump directly connects to the PB2 terminal block The load pump directly connects to the PB1 terminal block Do not wire variable speed pumps in this manner See schematics for VS...

Страница 22: ...ite Not Used Violet White 8 Violet White 9 Black White 2 Black White 1 Violet 7 Violet 6 Black 4 Black 5 Orange 11 Brown 12 LPR LPR LPR NO NC COM LPR NO NC COM LPR NO NC COM Black White 3 24 VDC LPR N...

Страница 23: ...w No Software Overide OFF DIP SwitchOveride SlowFlash Configuration LED LED2 Yellow No Software Overide OFF DIP SwitchOveride SlowFlash Fault LED LED1 Red Normal Mode Input Fault Lockout High Pressure...

Страница 24: ...is present 2 Aurora Setup Screen a AXB Setup i Variable Speed Pump Setup and Modulating Water Valve Setup Can be setup to a range between 5 and 100 Defaults are 75 and 100 From the Main Menu of the A...

Страница 25: ...ormance Monitoring sensor kits These kits can be factory or field installed The following description is for field activation of a factory installation of the sensor kits Energy Monitoring Standard Se...

Страница 26: ...etection over under voltage faults Aurora uses the Modbus communication protocol to communicate between modules Each module contains the logic to control all features that are connected to the module...

Страница 27: ...time refrigerant temperatures pressures water temperatures For subcooling calculates the heat of extraction rejection Optional Sensor Kit Add On Thermostats and Zoning Description Aurora Advanced HSC...

Страница 28: ...ase SW1 and the control will reset DIP Switch SW2 SW2 1 Source FP1 Selection Low water coil temperature limit setting for freeze detection On 30 F Off 15 F SW2 2 Load FP2 Selection On 30 F Off 15 F SW...

Страница 29: ...selected set point for the entire length of the appropriate delay to be recognized as a fault This fault will be ignored for the initial 2 minutes of the compressor run time Freeze Detection Load Coa...

Страница 30: ...lay the status configuration and fault codes for the control These can also be read in plain English via the Aurora AID Tool Status LED LED3 Green Description of Operation Fault LED Green Normal Mode...

Страница 31: ...ng the AID Tool 75 and 100 are the default settings respectively With single speed equipment both min max should be set to the same value Compressor Monitoring The AXB includes two current transducers...

Страница 32: ...no lockout info only Output from home security Sump Alarm Fault no lockout info only Switch output from sump sensor Smoke CO Alarm Fault no lockout info only Switch output from Smoke CO sensor Dirty F...

Страница 33: ...ontinuity for 30 continuous sec Fault Over Under Voltage 8 No Auto Instantaneous voltage is out of range Controls shut down until resolved Fault FP1 Snsr Error 11 Yes Hard or Soft If FP1 Sensor Error...

Страница 34: ...PD load coax water pressure drop EER energy efficiency ratio cooling LWT leaving water temperature TC total cooling capacity in MBTUH EWT entering water temperature HR heat rejected in MBTUH Brine wat...

Страница 35: ...odel 050 0 1 2 3 4 5 6 7 8 9 10 5 10 15 20 Water Pressure Drop psig Flow Rate gpm 110oF 30oF 0 1 2 3 4 5 6 0 5 10 15 20 Water Pressure Drop psig Flow Rate gpm 110oF 30oF AFFINITY SINGLE STAGE HYDRONIC...

Страница 36: ...50 8 0 1 7 1 4 1 4 1 3 1 3 1 2 1 1 11 5 3 6 3 4 3 2 3 0 2 8 2 6 2 5 15 0 5 6 5 4 5 0 4 6 4 4 4 3 4 1 18 5 8 3 8 1 7 6 7 2 6 8 6 6 6 4 066 10 0 3 2 3 0 2 8 2 7 2 5 2 4 2 3 14 5 5 5 5 3 5 1 4 9 4 7 4 6...

Страница 37: ...and 3 flow rate gpm When any of the factors are at the minimum or maximum levels the other two factors must be at the normal level for proper and reliable unit operation Consult the Capacity Tables fo...

Страница 38: ...Operating Range Operation Not Allowed If you are experiencing E10 faults caused by the thermal limit in the compressor being tripped and the unit is operating in or close to the Sensitive Operating Ra...

Страница 39: ...8 235 7 14 6 14 20 30 50 95 113 216 245 7 14 6 12 15 25 70 124 144 225 255 8 19 5 15 6 16 90 143 167 230 275 14 26 8 12 8 12 80 30 69 84 293 323 10 12 7 18 7 18 50 98 125 302 335 12 14 8 16 25 35 70 1...

Страница 40: ...16 10 19 90 30 92 113 128 166 15 20 3 6 50 115 143 197 233 11 15 6 9 70 129 158 266 294 11 15 9 12 90 145 165 350 390 20 30 8 19 110 160 180 360 400 25 35 7 16 110 30 96 121 125 170 55 65 2 20 50 127...

Страница 41: ...930 1 523 50 0 907 0 779 0 795 0 911 1 639 Methanol 10 0 985 0 957 0 962 0 986 1 127 20 0 969 0 924 0 929 0 970 1 197 30 0 950 0 895 0 897 0 951 1 235 40 0 935 0 863 0 866 0 936 1 323 50 0 919 0 833...

Страница 42: ...Normal High Normal Low Water Flow Evaporator Low Normal Low Normal Low Low High High Low Water Flow Condensor High High High High Low High High Water Flow Evaporator Normal Low Normal High Normal Low...

Страница 43: ...0 48 9 55 5 62 1 68 7 49 5 56 1 62 8 69 4 12 0 47 7 54 3 60 9 67 5 48 3 54 9 61 6 68 2 48 8 55 5 62 2 68 9 15 0 47 2 53 8 60 4 67 0 47 7 54 4 61 0 67 7 48 2 55 0 61 7 68 5 90 8 0 44 4 54 1 63 8 73 5...

Страница 44: ...38 1 40 7 39 5 39 2 39 0 37 5 41 3 40 2 39 9 39 8 38 4 12 0 41 0 40 0 39 0 37 4 41 6 40 7 39 7 38 3 37 8 42 2 41 3 40 5 39 2 38 7 15 0 41 9 40 7 40 1 38 7 42 5 41 3 40 8 39 6 38 1 43 1 42 0 41 6 40 4...

Страница 45: ...ible only Heating Liquid Line Thermistor Entering Load Thermistor Sensors are included in the optional Performance and Refrigeration monitoring controls option D Total Subcooling Heating Mode Only is...

Страница 46: ...ction Coax Source Coax Suction Discharge VI Port Compressor o F PSIG SAT o F o F PSIG SAT o F TXV Electronic VIV Load Coax Injection Coax Source Coax Suction Discharge VI Port Compressor o F PSIG SAT...

Страница 47: ...Watts m x n x 0 85 o _____ WATTS o ______ WATTS o ______ WATTS 6 CAPACITY Cooling Capacity HR o x 3 413 p _____ btu hr Heating Capacity HE o x 3 413 p _____ btu hr 7 EFFICIENCY Cooling EER p o q _____...

Страница 48: ...will not reset until cooled down If the overload does not reset when cool it may be defective If so replace the compressor 9 The internal winding of the compressor motor may be grounded to the compre...

Страница 49: ...inlet line of the water to refrigerant heat exchanger to the plastic pail Secure tightly to ensure that circulating solution does not spill refer to the Cleaning Connections illustration 6 Partially f...

Страница 50: ...62I599 01 Load Coaxial Heat Exchanger copper 62I597 01 62I598 01 62I599 01 VI Coaxial Heat Exchanger 62I617 01 62I596 01 Safety Sensor High Pressure Switch SKHP650 Low Pressure Switch SKLPE40 Discharg...

Страница 51: ...51 Notes AFFINITY SINGLE STAGE HYDRONIC WITH OPTIHEAT INSTALLATION MANUAL...

Страница 52: ......

Страница 53: ...scription Date By 1 16 3 Inch Larger Cabinet 29 Feb 2020 JM Misc Added Compressor Monitoring kit misc updates 5 Oct 2018 JM All Literature Creation 5 Feb 2015 MA AFFINITY SINGLE STAGE HYDRONIC WITH OP...

Страница 54: ...design and specifications without notice Product Affinity Series Type Geothermal Hydronic Heat Pump with OptiHeat Size 3 5 Ton Single Speed Document Type Installation Manual Part Number IM2508WK6A Re...

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