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Thank you for your selection of CRUCIBLE SELF REGENERATIVE GAS BURNER 
Type  CRU  Please  carefully  read  this  instruction  manual  in  order  for  you  to  be  fully 
satisfied  with  the  performance  of  this  burner  and  to  secure  the  safety  in  operation, 
maintenance and inspection.    Also, please be sure to deliver this instruction manual to 
the end user, as well as to the constructor. 
 
 
 

Inspection 

 

   

Check the model and type of the burner, the voltage of the solenoid valve, the part No. of the 
auto  switch,  etc.  to  confirm  that  they  are  exactly  what  you  have  ordered.  Also,  check  for 
damage, etc, due to transportation.

 

 
 

Outline

 

 

Our CRU Crucible Self-Regenerative Gas Burner is a self-regenerative gas burner we have newly developed for 
crucibles. 
To  enable  combustion  in  a  ring-shaped  narrow  space,  the  direction  of  the  combustion  flame  is  alternately 
switched  to  clockwise/counterclockwise  during  the  combustion.  As  the  flame  does  not  contact  the  crucible 
directly, the life of the crucible is extended and the temperature distribution is improved. 
Although this burner was developed for crucibles, it can be also applicable to other crucible-shaped furnaces 
(e.g., pit-type furnaces, bell-type furnaces) with the expectations of the same effect. 

 
 

 

Features 

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Since the regenerative combustion system is integrated into one burner, cost can be 
reduced.

 

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The energy-saving effect is so large that CO

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 emission can be reduced substantially. 

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Since there is no portion of extremely high temperature within the flame, very favorable 

temperature distribution can be obtained. 

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Since highly luminous flame is obtained, the radiant heat transfer effect can be improved. 

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The replacement/cleaning of the regenerator can be conducted easily.

 

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As the flame does not contact the crucible directly, the life of the crucible is extended.

 

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As the flame direction is alternately switched to clockwise/counterclockwise, the local heat is prevented 
and therefore the temperature distribution is improved.

 

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As the pressure loss of the burner is small, no exhaust fan is required, which leads to cost reduction.

 

 
 

Содержание HOPE CRU-10

Страница 1: ...63E HOPE C R U CRUCIBLE SELF REGENERATIVE GAS BURNER HANDLING MANURLS YOKOI KIKAI KOSAKUSHO CO LTD Head Office 2720 1 Oboraguchi Nakashidami Moriyama ku Nagoya 463 Japan Tel 81 52 736 0773 Fax 81 52 7...

Страница 2: ...witch 4 5 Pressure Switch for Assist Air 5 6 Installation 6 7 Piping Monitoring of Main Flame 7 8 Operation Timing of the Valve 8 9 Flow sheet 9 10 Test Operation 10 11 Inspection Precautions 11 12 Re...

Страница 3: ...e crucible directly the life of the crucible is extended and the temperature distribution is improved Although this burner was developed for crucibles it can be also applicable to other crucible shape...

Страница 4: ...ure Main air pressure 4kPa CRU 10 5kPa CRU 20 Gas pressure 10kPa Pilot Gas pressure 6kPa Air pressure for driving the actuator 0 3MPa Assist Air 0 1MPa Weight Type Burner Mass kg Ceramics Ball Masskg...

Страница 5: ...Electrical entry With indicator light 2 wire 24V 12V Solid State Auto Switch Grommet Indicator light Wiring type Load voltage DC AC D M9BW Relay PLC Auto switch model Applicable load The auto switch...

Страница 6: ...5 Pressure switch for assist air Set the pressure switch by using the following method so that it can be ON when assist air is supplied and OFF when assist air is not supplied...

Страница 7: ...ortion of the outer surface with fire brick castable refractory or the like to prevent the burner tile from dropping When mounting the burner to the furnace body fill the gap between the mounting port...

Страница 8: ...driving the actuator and assist air the selector valve Since high temperature gas containing a large amount of moisture passes through the exhaust side piping it is advisable to take countermeasures a...

Страница 9: ...ely or reversely OFF and ON respectively However at the time of temperature control this turning ON OFF is not simultaneous for these two valves 3 port valve for assist air Turn ON OFF this valve at e...

Страница 10: ...e time of temperature control gas OFF operate the intake valve alone in reverse to the exhaust valve and the 3 port valve Set the intake valve OFF ON when the exhaust valve and the 3 port valve are ON...

Страница 11: ...10 Flow sheet...

Страница 12: ...valve After the ignition is achieved calculate the gas flow rate from the air flow rate to make the excess air ratio to 1 1 obtain the differential pressure of the orifice flow meter and set the gas...

Страница 13: ...ramic balls of the heat storage body be sure to check the trap If a substantial crack or break is found since the ceramic balls may escape through the trap replace or repair the heat storage body If t...

Страница 14: ...ix them with the crank bars and the tap bolts At this time do not forget about inserting the packing Open the upper lid in the same way Supply new balls from the lid Supply balls up to 10 to 12mm from...

Страница 15: ...and the assist air nozzle These components come off upon the removal of the bolt from the pilot air body Take out the ceramic balls For the method of taking them out refer to Replacement of Ceramic Ba...

Страница 16: ...acements as listed below It is recommended to make them ready as spare parts for use on site Ceramic Ball Selector Valve These are commonly used for both combustion air and exhaust Ignition Plug Packi...

Страница 17: ...S YE S YE S Y ES Y ES Inspect the follow ing item s A re the ultravision frame rod and the protect relay are in normal operatio n Is there a heavy fluctuation in air pressure and gas pressure If ther...

Страница 18: ...17 Structural drawing...

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