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42

1. Introduction ........................................................................................................ 41

43

46

4.Installation of Yılkar YK 80 S .............................................................................. 51

44

51

4.4 YK 80 S Indoor Unit Installation ............................................................... 58

61

63

49

3.1 YK 80 S Overview .................................................................................... 46

4.3 YK 80 S Outdoor Unit Installation ............................................................ 54

4.3.1 Outdoor Unit Dimensions .............................................................. 54
4.3.2 Outdoor Unit Positioning and Roof Mounting ................................ 54

4.4.1  Indoor Unit Dimensions ................................................................ 58

4.4.2 Outdoor Unit Positioning and Roof Mounting .................................. 58

1.2.1 ECE R-10    .................................................................................... 43

2.1 What is the YK 80 S?
.........................................................................

2.2 How does it work? .............................................................................
2.3 YK 80 S Technical Data ....................................................................

63

66

68

66

70

44
44
45

4.2 YK 80 S U Connection Profiles Mounting ................................................. 52

3.1.1 YILKAR Condenser Unit .................................................................

3.1.2 YILKAR Evaporator Unit ................................................................
3.1.3 YILKAR Fiber Cover .......................................................................

46
47
48

63

64
64

Contents

1 Warranty and Liability  ..............................................................................

1.
1.2 Security and Legal Regulations   ...............................................................

 2. Definition and Technical Information ..................................................................

3.Overview..............................................................................................................

3.2 General Description...................................................................................

4.1 General Assembly Diagram ......................................................................

4.5 Hoses and Fitting .....................................................................................

4.5.1 Air Conditioner Hoses and Fitting Connections..............................

4.5.1.1. Air Conditioner Hoses .......................................................
4.5.1.2. Fitting Sets ........................................................................

4.5.1.3. Clamp and Plastic Adapters ..............................................

4.5.1.4. Hose and Fitting  Mounting  ..............................................

4.6 Electrical Connections  .............................................................................

4.6.2 Wiring and Circuit Diagram ...........................................................

4.6.1 Control Unit Mounting  ..................................................................

4.6.3 Control Unit Owerview ...................................................................

SSH.MT.01.14 - EN
The right to make changes is reserved. Printed in Turkey. © Yılkar Airconditioned, 2023

Содержание YK 80 S

Страница 1: ...TR YILKAR SSH MT 01 14 TR De i iklik yapma hakk sakl d r T rkiye de bas lm t r Y lkar Klima 2023 YK 80 S Montaj Talimat Installation Instruction EN...

Страница 2: ...yay n First publication REV ZYON NO REVISION NO YAYIN TAR H PUBLISH DATE REV ZYONU YAPAN K REVISING PERSON REV ZYON NEDEN REASON FOR REVISION SSH MT 01 14 TR De i iklik yapma hakk sakl d r T rkiye de...

Страница 3: ...4 1 nite l leri 18 4 4 2 nitenin Konumland r lmas ve Tavan Montaj 18 1 2 1 ECE R 10 3 2 1 YK 80 S Nedir 2 2 Nas l al r 2 3 YK 80 S Teknik Veriler 4 5 1 1 Klima Hortumlar 23 4 6 Elektrik Ba lant lar 2...

Страница 4: ...nitesi al t rma 4 6 4 2 So utma Modu 4 6 4 3 Havaland rma Modu 4 6 4 1 Is tma Modu 31 31 31 31 6 1 Kondanser Yedek Par alar 6 2 Evaporat r Yedek Par alar 6 3 Di er Yedek Par alar 35 39 37 4 7 Fiber Ka...

Страница 5: ...es Mounting 52 3 1 1 YILKAR Condenser Unit 3 1 2 YILKAR Evaporator Unit 3 1 3 YILKAR Fiber Cover 46 47 48 63 64 64 Contents 1 Warranty and Liability 1 1 2 Security and Legal Regulations 2 Definition a...

Страница 6: ...4 6 4 1 Cooling 4 7 Fiber Cover Mounting 5 Commissioning the Air Conditioner 6 Spare Parts 7 Usage and Maintenance Recommendations 6 1 Condenser Spare Parts 6 2 Evaporator Spare Parts 6 3 Other Spare...

Страница 7: ......

Страница 8: ......

Страница 9: ...n g venli kullan m na dair bilgiler i ermektedir Y lkar klima montaj n tam olarak yapman z i in l tfen bu montaj talimat n dikkatlice okuyunuz G venli ve temiz yerde muhafaza edilmesi tavsiye edilir...

Страница 10: ...m hangisi nce ger ekle irse garanti kapsam i indedir r n n garanti s reci i inde ar zalanmas durumunda tamirde ge en s re garanti s resine ilave edilir Bu s re r n n yetkili servise teslimi ile birlik...

Страница 11: ...ldu unda yap n z Klima nitesi a lmadan nce ak ba lant s kesilniz L tfen kendi g venli iniz i in a a da yer alan kurallara dikkat ediniz 1 2 G venlik ve Yasal D zenlemeler ECE R10 Elektromanyetik uyuml...

Страница 12: ...nd rabilir Bu sayede motorunuzun so utulmas daha etkin olurken arac n z s n r YK 80 S sahip oldu u t m zellikleri ile evrensel kompakt ve ekonomiktir 2 1 YK 80 S Nedir 2 2 Nas l al r Ara tavan klimala...

Страница 13: ...0 150 gr Evaporat r Fan Debisi 2000 m sa 2 Blower Motor i in Kondanser Fan Debisi 3400 m sa 2 Aksiyel Fan i in Bas n alteri Al ak bas n 2 bar Fan Kontrol 15 bar Y ksek bas n 25 bar l ler Uzunluk x Gen...

Страница 14: ...BU 1301 1 ADT 502 11 01301 01 12V 502 11 01301 21 24V 2 KLIMA HORTUM BAGLANTI GROMETI 1 ADT 504 01 YKMON 33 3 KLIMA TAKOZ BAGLANTI KOMPLESI 20 MM 1 SET 504 01 YKMON 01 4 U CIFTLI RAY KULAK 70 CM KOMPL...

Страница 15: ...EVAPARATOR GRUBU 1503 1 ADT 501 21 01503 01 12V 501 21 01503 21 24V 6 U CIFTLI RAY KULAK 70 CM KOMPLESI 1 SET 502 51 UC005 01 7 HAVA EMIS IZGARA PLASTIK 4 SIYAH 1 ADT 501 24 HEIPL 11 8 HORTUM CELIK T...

Страница 16: ...FIBER KAPAK 1301 KUCUK 1 ADT 321 01 01301 01 9 FIBER HAM KAPAK 1301 KUCUK 1 ADT 504 11 01301 01 10 FITIL BAGAJ LASTIGI 1 ADT 103 02 FT001 01 9 10 TR 3 1 3 YILKAR Fiber Kapak 8...

Страница 17: ...gaz n evreye s vererek s v hale ge ti i klima sistemi eleman d r 9 Evaporat r Evaporat r kondenserden gelen R134a so utucu ak kan n valf yard m ile buharla t ran ve bu sayede ortam havas n n so umas...

Страница 18: ...Klima sistemi i in 12V ve 24V opsiyonlar bulunmaktad r R le Kart Klima Hortumu Kompres r klima sisteminde R134a klima gaz n s k t r p bas nc n artt ran sistemin pompas d r Klima sisteminde SAE J 2064...

Страница 19: ...ak Bas n Hatt TR 4 1 Genel Montaj emas 4 Y lkar YK 80 S Montaj Yukar daki montaj emas nda iklimlendirme cihaz sisteminde hortumlar ile birbirine ba lanan bile enler zerinde R134a so utucu ak kan n n a...

Страница 20: ...s gereken par alard r 12 Montaj Ad m 3 Evaporat r ve kondanser U profillerinin arac n g vdesine bakan y zeylerine montaj kiti i inde bulunan SIMSON ISR 70 03 beyaz mastik s k n z Montaj Ad m 2 Kesilen...

Страница 21: ...1020 860 S R Y N Montaj Ad m 4 Kondenser ve evaporat r i in kullan lacak U ba lant profilleri konumu a a da g sterilen l de ara i inde tavan zerinde i aretlenmeli ve matkap u lu trapez M5x25 vida ile...

Страница 22: ...na 5 delik a lmas gerekmektedir 4 adet ba lant takozlar i in 1 adet hortum ge i i i in 4 3 2 D nitenin Konumland r lmas ve Tavan D Montaj Ara zerinde herhangi bir kesik yapmadan nce arac n ak s n kar...

Страница 23: ...nde merkezi hat ile belirleyiniz Montaj Ad m 6 YK 80 S i in teknik resimde detaylar verilen delik a lacak yerleri fiber kapak l lerini referans alarak ara zerinde i aretleyiniz aretlenen yerleri uygun...

Страница 24: ...taj Ad m 9 klimlendirme cihaz n z n kondanser nitesini arac n tavan nda yal t m n sa lad n z ba lant takozlar na denk gelecek ekilde yerle tiriniz niteyi ara tavan na montajlamak i in takozlara uygun...

Страница 25: ...TR S R Y N DI MONTAJ N TES ST G R N 17...

Страница 26: ...n montaj yap lan U profillere matkap u lu trapez alt k e ba M5x25 vidalar ile uygun ekilde montajlay n z 4 4 YK 80 S nite Montaj 4 4 1 YK 80 S nite l leri 4 4 2 nitenin Konumland r lmas ve Tavan Monta...

Страница 27: ...10 cm TR stenilen konuma montaj yap lan nitede blower motorun arkas nda minimum 10 cm bo luk olmal d r S R Y N 19...

Страница 28: ...TR MONTAJ N TES G R N 20 S R Y N...

Страница 29: ...5 Hortum ve Rekorlar klimlendirme sistemi fabrika taraf ndan i inde 20 bar bas n la g nderilmektedir Ba lant noktalar ndaki mevcut tapalar kar l rken i inde Azot gaz bulunup bulunmad kontrol edilmelid...

Страница 30: ...UMU VE REKOR BA LANTISI 5 8 HORTUM VE REKOR BA LANTISI Kademe TR 22 Su tahliye hortumu ba lant s i in kelep eler evaporat r su tahliye k sm ndaki kademenin arkas ndan ekilde g sterildi i gibi s k lmal...

Страница 31: ...nt lar Y lkar iklimlendirme sisteminde mevcut bulunan SAE J 2064 type E standartlar na uygun hortum e itleri bu hortumlara ait minimum b k lme yar ap ve bu hortumlarla kullan lan rekorlar a a daki tab...

Страница 32: ...ik Adapt rler 1 ncelikle hortumlar d z bir ekilde kesiniz 1 2 Rekorun ge ece i hortumun i k sm n ya lay n z 3 Rekorlar hortumlara d zg n bir ekilde oturtunuz 2 3 4 Pense yard m yla kelep eleri s k n z...

Страница 33: ...ac n hareketli elemanlar ndan ve s cak b lgelerinden uzak tutunuz hatt n ge ece i t m keskin kenar ve k elerden izole ederek montaj yap n z Hortumlar minimum b k lme yar ap na uygun ekilde b k n z T m...

Страница 34: ...ar ile y zeye ge irerek montajlay n z 4 6 Elektrik Ba lant lar nite konumu ergonomik olarak s r c n n eri ilebilece i bir alanda d z bir y zey olarak se ilmelidir Montaj y zeyi l leri 90x45 mm olmal d...

Страница 35: ...nu sigortan n bir taraf na ge iriniz Di er M8 kablo ucunu arac n ak s n n kutbuna yerle tiriniz M5 pullu somunlar takarak kofra setinin montaj n tamamlay n z Son olarak arac n arj dinamosundan al nan...

Страница 36: ...S cakl k Sens r S cakl k Sens r KOMPRES R ARJ D NAMOSU ase GND KOFRA 80A ase GND FAN BLOWER MOTOR ase GND ase GND D RT YOL M R KONDENSER MOTOR KONDENSER MOTOR TR 4 6 2 Kablo Ba lant s ve Devre emas 2...

Страница 37: ...ri D n Sar 0 75 mm 8 M r Ortak U Pembe 0 75 mm 9 D ACC 1 NU Kablo 0 50mm 10 Kumanda Besleme 2 NU Kablo 0 50mm 11 A C 3 NU Kablo 0 50mm 12 FAN 1 4 NU Kablo 0 50mm 13 FAN 2 5 NU Kablo 0 50mm 14 FAN 3 6...

Страница 38: ...4 6 3 Kontrol nitesi Genel Bak 18 32 SET 21 Set s cakl artt r Set s cakl azalt Fan h z de i tirme A Kapat Klape a kapat Opsiyonel Is tma a kapat Opsiyonel G sterge ekran Dijital kumanda nitedeki s ca...

Страница 39: ...mak i in so utma butonuna bas n Ekranda i areti kt nda kliman z so utma modunda al r Is tma modunu ba latmak i in s tma butonuna bas n Ekranda i areti kt nda kliman z s tma modunda al r opsiyonel Hava...

Страница 40: ...tirin E 1 S cakl k Sens r A k Devre Olu ma Nedeni Kablo kesilmi veya soket km olabilir Sens r ar zalanm veya k r lm olabilir Cihaz n Tepkisi Hata olu tu unda sistem kapan r ve ekranda hata kodu g ste...

Страница 41: ...zg n yerle tirdi inize emin olduktan sonra tork ba rondelal M6x25 civatalar ile kondensere montajlay n z 1200 1200 190 780 140 33 Kliman za ait fiber kapa takmadan nce kapa n lastiklerinin tam olarak...

Страница 42: ...mlanmas Kompres r taraf ndan ba lanan vakum pompas ile sistem vakumlan r Bu i lem so utucu gaz verilmeden nce sistemin i inde kalan hava ve nem vakum pompas ile sistemden d ar ya at lmas n sa lamaktad...

Страница 43: ...x1 ADT 104 02 11005 02 3 COMPACT DEPO 89 MUSURLU ALM x1 ADT 104 09 CD002 89 4 BORU 1301 5 8X18 U CIKIS DEPO GIRIS QUICK x1 ADT 101 12 01301 04 5 MUSUR DISI KOMPLESI 2 15 25 BAR 4 YOLLU x1 ADT 331 04...

Страница 44: ...01 x1 ADT 104 04 2XJ00 01 13 5 8 x18 UNF OR NGL BLOK VALF ARA ADAPT R x1 ADT 108 07 21001 10 14 7 8 X14 UNF OR NGL NYON BLOK VALF IKI ADAPT R x1 ADT 108 07 21001 11 15 SU TASI KOMPLE YK 80 1503 x1 AD...

Страница 45: ...L UNITESI YLK 12 24 V x1 ADT 105 01 KU010 01 KOFRA SETI 80 A x1 ADT 503 92 KFSET 01 FITIL BAGAJ LASTIGI 5 m 103 02 FT001 01 6 3 Di er Yedek Par alar KOMPRESOR SANDEN SD5S14 x1 ADT 504 03 KOMPRES R VAL...

Страница 46: ...snas nda her zaman orijinal yedek par a kullan lmal d r YILKAR taraf ndan onaylanmam olan par alar nitenin g venli ini ve d zg n al mas n olumsuz etkileyebilir Bu t r durumlarda nite GARANT kapsam nda...

Страница 47: ...unca kurumalar n engeller Kondanser bataryas n d zenli olarak kontrol ediniz ve gerekirse s k t r lm hava kullanarak ve al minyum kanatlara zarar vermeyecek ekilde temizleyiniz Is de i tiricilere yak...

Страница 48: ......

Страница 49: ...nd includes information on safe use of the device Please read this installation instruction carefully in order to fully install Y lkar air conditioner It is recommended to be stored in a safe and clea...

Страница 50: ...irst from the date of installation of the product In case the product fails during the warranty period the time spent in repair is added to the warranty period This period starts with the delivery of...

Страница 51: ...true for the resistor on the fan if it will run on the unit and it has not cooled down completely Replace faulty parts immediately and have any detected faults corrected It is mandatory to use the ne...

Страница 52: ...and economical with all its features 44 2 Definition and Technical Information 2 1 What is YK 80 S 2 2 How does it work Vehicle roof air conditioners are heat machines that provide passenger thermal...

Страница 53: ...Flow Rate 2000 m h for 2 Blower Motors Condenser Fan Flow Rate 3400 m h for 2 Axial Fans Pressure Switch Low pressure 2 bar Fan Control 15 bar High pressure 25 bar Dimensions Length x Width x Height...

Страница 54: ...502 11 01301 01 12V 502 11 01301 21 24V 2 AIR CONDITIONING HOSE CONNECTION GROMET 1 PCS 504 01 YKMON 33 3 AIR CONDITIONING WEDGE CONNECTION ASSEMBLY 20 MM 1 SET 504 01 YKMON 01 4 U DOUBLE RAIL EAR 70...

Страница 55: ...PARATOR GROUP YK 80 S 2015 1 PCS 501 21 YK090 01 12V 501 21 YK090 21 24V 6 U DOUBLE RAIL EAR 70 CM COMPLETE 1 SET 502 51 UC005 01 7 AIR SUCTION GRILL COMPLETE 4 BLACK 1 PCS 501 24 HEIPL 11 8 HOSE STEE...

Страница 56: ...FIBER COVER 1301 SMALL 1 PCS 321 01 01301 01 9 FIBER RAW COVER 1301 SMALL 1 PCS 504 11 01301 01 10 WICK LUGGAGE RUBBER 1 PCS 103 02 FT001 01 9 10 TR 3 1 3 YILKAR Fiber Cover 48 EN...

Страница 57: ...omes liquid by giving heat to the environment 3 2 General Description 4 3 5 Evaporator Evaporator is an air conditioning system element that evaporates the R134a refrigerant coming from the condenser...

Страница 58: ...nd 24V options for the air conditioning system Relay Board Air Conditioner Hoses It is the pump of the system that compresses the R134a air conditioner gas in the compressor air conditioning system an...

Страница 59: ...SER VALVE COMPRESSOR EVAPORATOR High Pressure Line Low Pressure Line In the above assembly diagram the flow direction of the R134a refrigerant and the low high pressure zones are shown on the componen...

Страница 60: ...evaporator plastic covers just before this procedure 52 Assembly Step 1 First of all cut the U connection profiles to the dimensions suitable for the roof of your vehicle Assembly Step 2 Assemble the...

Страница 61: ...sition of the U connection profiles to be used for the condenser and evaporator should be marked on the ceiling in the vehicle as shown below and mounted to the ceiling with a drill tipped trapezoidal...

Страница 62: ...ssary to drill 5 holes in the roof of the vehicle 4 for connecting wedges 1 for hose passage 4 3 2 Outdoor Unit Positioning and Roof Mounting Before making any cuts on the vehicle remove the vehicle s...

Страница 63: ...nce with the mounting criteria Assembly Step 6 For YK 80 S mark the places to be drilled the details of which are given in the technical drawing on the vehicle by referring to the fiber cover dimensio...

Страница 64: ...e condenser unit of your air conditioner on the roof of the vehicle so that it coincides with the connection wedges that you insulate To mount the unit on the vehicle roof fasten it to the wedges with...

Страница 65: ...57 OUTDOOR UNIT TOP VIEW DRIVE DIRECTION EN...

Страница 66: ...nted on the vehicle with drill tipped trapezoidal hexagon head M 5x25 screws 4 4 YK 80 S Indoor Unit Installation 4 4 1 YK 80 S Indoor Unit Dimension 4 4 2 Indoor Unit Positioning and Roof Mounting 58...

Страница 67: ...There should be minimum 10 cm space behind the blower motor of in the unit installed at the desired location 59 DRIVE DIRECTION EN 10 cm...

Страница 68: ...60 INDOOR UNIT VIEW EN DRIVE DIRECTION...

Страница 69: ...ioning system is sent by the factory with a pressure of 20 bar inside While removing the existing plugs at the connection points it should be checked whether there is Nitrogen gas in it 61 4 5 Hoses a...

Страница 70: ...the stage in the evaporator water discharge section should be tightened as shown in the figure Water drain hoses should be inclined at least 2 so as not to obstruct the water flow EN 5 16 HOSE AND FI...

Страница 71: ...inimum bending radius of these hoses and the unions used with these hoses are given in the table below Fitting sets used in Y lkar air conditioning system are shown in the table below 4 5 1 2 Fitting...

Страница 72: ...5 4 5 1 3 Clamp and Plastic Adapters 1 First of all cut the hoses straight one 2 Lubricate the inner part of the hose where the union will pass 3 Put the unions on the hoses properly 2 3 4 Tighten the...

Страница 73: ...ors Keep away from the moving elements and hot parts of the vehicle make the assembly by isolating it from all sharp edges and corners where the line will pass Bend the hoses to the minimum bending ra...

Страница 74: ...e in accordance with the unit and then mount the unit by inserting these nails onto the surface The unit location should be ergonomically chosen as a flat surface in an area accessible to the driver M...

Страница 75: ...e side of the fuse Place the other M8 cable end on the terminal of the vehicle s battery Pass the M6 wire end of the 16 mm B wire to one side of the fuse Place the other M8 cable end to the pole of th...

Страница 76: ...ase GND ase GND D RT YOL M R KONDENSER MOTOR KONDENSER MOTOR ase GND ase GND ase GND ase GND FOUR WAY SENSOR 4 6 2 Wiring and Circuit Diagram 2 1 3 68 Outdoor Temperature Sensor Internal Temperature...

Страница 77: ...Back Yellow 0 75 mm 8 Switch Common End Pink 0 75 mm 9 D ACC 1 NU Cable 0 50mm 10 Power Control 2 NU Cable 0 50mm 11 A C 3 NU Cable 0 50mm 12 FAN 1 4 NU Cable 0 50mm 13 FAN 2 5 NU Cable 0 50mm 14 FAN...

Страница 78: ...th the help of temperature probes in the unit 3 6 2 1 5 4 7 Set temparature Heating on Flap Closed Outside temparature Cooling on Fan speed Inside temparature 7 6 5 2 3 4 1 Flap Open 18 32 SET 21 Incr...

Страница 79: ...ppears on the screen your air conditioner operates in cooling mode To start the heating mode press the heating button When the heating sign appears on the screen your air conditioner operates in heati...

Страница 80: ...ture Sensor Open Circuit Cause of Occurrence The cable may have been cut or the socket may have come off The sensor may be faulty or broken Device Response When an error occurs the system shuts down a...

Страница 81: ...commissioning the air conditioner Before installing the fiber cover of the air conditioner make sure that the rubbers of the cover are fully inserted then place it parallel to the vehicle roof so tha...

Страница 82: ...The system is vacuumed by the vacuum pump connected by the compressor This process ensures that the air and moisture remaining in the system are discharged from the system with the vacuum pump before...

Страница 83: ...750X552X20 x1 PCS 104 02 11005 02 3 COMPACT FILTER 89 ALM X1 PCS 104 09 CD002 89 4 PIPE 1301 5 8X18 U OUTLET TANK INLET QUICK X1 PCS 101 12 01301 04 5 SENSOR COMPLETE 2 15 25 BAR 4 Way X1 PCS 331 04...

Страница 84: ...1 13 5 8 x18 UNF ORIGINAL BLOCK VALVE ADAPTER x1 PCS 108 07 21001 10 14 7 8 X14 UNF INION BLOCK VALVE OUTLET ADAPTER x1 PCS 108 07 21001 11 15 WATER BOTTLE COMPLETE PLASTIC YK 90 2015 x1 PCS 501 01 YK...

Страница 85: ...R CONDITIONER CONTROL PANEL x1 PCS 105 01 KU010 01 TERMINAL BOX x1 PCS 503 92 KFSET 01 6 3 Other Spare Parts COMPRESSOR SANDEN SD5S14 x1 PCS 504 03 COMPRESS R VALEO TM16 x1 PCS 504 03 COMPRESSOR SANDE...

Страница 86: ...parts should always be used during repairs Parts not approved by YILKAR may adversely affect the safety and proper operation of the unit In such cases the unit is out of WARRANTY For a fast and accura...

Страница 87: ...f inactivity Check the condenser coil regularly and if necessary clean it using compressed air without damaging the aluminum fins When working close to heat exchangers be careful not to injure yoursel...

Страница 88: ...Vehicle Heating Cooling and Ventilation Systems Phone 90 224 215 53 28 pbx Fax 90 224 215 99 24 Address K kbal kl Mah 580 Sok No 6 Osmangazi BURSA TURKEY www yilkarklima com...

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