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YK 400

YILKAR

Installation Instruction

SSH.MT.01.10 - EN
The right to make changes is reserved. Printed in Turkey. © Yılkar Airconditioned, 2023

Содержание YK 400

Страница 1: ...EN YK 400 YILKAR Installation Instruction SSH MT 01 10 EN The right to make changes is reserved Printed in Turkey Y lkar Airconditioned 2023...

Страница 2: ...15 03 2023 H K bra ahin First publication REVISION NO PUBLISH DATE REVISING PERSON REASON FOR REVISION SSH MT 01 10 EN The right to make changes is reserved Printed in Turkey Y lkar Airconditioned 20...

Страница 3: ...Technical Data 4 3 1 1 Air Conditioner Hoses 4 4 Electrical Connections 4 4 2 Wiring and Circuit Diagram 4 4 1 Control Unit Mounting 4 4 3 Control Unit Owerview 3 1 1 YILKAR Monoblock Unit 4 3 1 2 Fit...

Страница 4: ......

Страница 5: ...includes information on safe use of the device Please read this installation instruction carefully in order to fully install Y lkar air conditioner It is recommended to be stored in a safe and clean p...

Страница 6: ...st from the date of installation of the product In case the product fails during the warranty period the time spent in repair is added to the warranty period This period starts with the delivery of th...

Страница 7: ...ary safety equipment in maintenance and repair operations Carry out maintenance work only when the engines are turned off Before turning on the air conditioning unit disconnect the battery Please pay...

Страница 8: ...e your vehicle warms up YK 400 is universal compact and economical with all its features 2 1 What is YK 400 4 2 2 How does it work Vehicle roof air conditioners are heat machines that provide passenge...

Страница 9: ...w Rate 7200 m h for 6 Blower Motors Condenser Fan Flow Rate 8800 m h for 4 Axial Fans Pressure Switch Low pressure 0 5 1 5 bar Fan Control 13 16 bar High pressure 21 5 28 5 bar Dimensions Width x Leng...

Страница 10: ...02 YK400 01 1 MONOBLOCK GROUP YK 400 1 PCS 500 23 YK400 01 2 AIR SUCTION GRILL COMPLETE YK 400 2 PCS 501 24 HEIPL 01 3 HOSE STEEL WIRE SPIRAL 12 MM 25 MT 108 02 HC00M 12 2 3 Overview 3 1 YK 400 Overvi...

Страница 11: ...er air conditioning system becomes liquid by giving heat to the environment Evaporator Evaporator is an air conditioning system element that evaporates the R134a refrigerant coming from the condenser...

Страница 12: ...conditioner Relay Board Air Conditioner Hoses It is the pump of the system that compresses the R134a air conditioner gas in the compressor air conditioning system and increases its pressure There are...

Страница 13: ...Installation of Y lkar YK 400 9 High Pressure Line Low Pressure Line In the above assembly diagram the flow direction of the R134a refrigerant and the low high pressure zones are shown on the componen...

Страница 14: ...ositioning and Roof Mounting 2450 2080 1930 1780 This dimensions are optional according to vehicle roof 270 Before making any cuts on the vehicle remove the vehicle s battery Make sure that there is n...

Страница 15: ...ark the places where holes will be drilled in the roof in the dimensions given in the technical drawing with reference to the unit dimensions Drill the marked places with suitable tools and equipment...

Страница 16: ...cutting the roof of the vehicle in accordance with your air conditioner cut the 10 mm armaflex insulation material in accordance with the dimensions shown in the figure and insulate the roof INSULATIO...

Страница 17: ...ioner which you will install from the holes shown in the figure and carry it to the vehicle roof Make sure that your air conditioner is fully connected to these ports while carrying out the transporta...

Страница 18: ...D RIVE D IRECTIO N Assembly Step 5 Before installing the air conditioner you placed on the roof of the vehicle remove the right left and middle covers DRIVE DIRECTION 14 EN...

Страница 19: ...lacing the unit mount your air conditioner through the 16 holes shown on the roof For mounting pass the bolt under the roof and tighten with washer and nut over the unit M10X50 Bolt M10 Washer Bolt Co...

Страница 20: ...ealant around the area where the unit is placed To insulate the area between the condenser and the evaporator of the unit open the grids on the unit as shown in the figure and apply SIMSON ISR 70 03 w...

Страница 21: ...YK 400 UNIT TOP VIEW 17 DRIVE DIRECTION EN...

Страница 22: ...20 bar inside While removing the existing plugs at the connection points it should be checked whether there is Nitrogen gas in it For the water discharge hose connection the clamps located behind the...

Страница 23: ...ce with SAE J 2064 TYPE B Class 1 standards available in Y lkar air conditioning system the minimum bending radius of these hoses and the unions used with these hoses are given in the table below Fitt...

Страница 24: ...sembly to the union 4 3 1 3 Hoses and Fitting Mounting 20 Assemble 1 1 8 and 7 8 hoses to protect them from internal and external factors Keep away from the moving elements and hot parts of the vehicl...

Страница 25: ...y inserting these nails onto the surface 4 4 Electrical Connections The unit location should be ergonomically chosen as a flat surface in an area accessible to the driver Mounting surface dimensions s...

Страница 26: ...erminal of the vehicle s battery Complete the assembly of the cabinet set by attaching the nuts with M5 washer Finally connect the D ACC signal received from the vehicle s alternator with cable 1 via...

Страница 27: ...4 4 2 Wiring and Circuit Diagram 23 EN...

Страница 28: ...ange 0 50 mm 11 D ACC 1 NU Cable 0 50mm 12 Power Control 2 NU Cable 0 50mm 13 A C 3 NU Cable 0 50mm 14 FAN 1 4 NU Cable 0 50mm 15 FAN 2 5 NU Cable 0 50mm 16 FAN 3 6 NU Cable 0 50mm 17 Compressor 7 NU...

Страница 29: ...th the help of temperature probes in the unit 3 6 2 1 5 4 7 Set temparature Heating on Flap Closed Outside temparature Cooling on Fan speed Inside temparature 7 6 5 2 3 4 1 Flap Open 18 32 SET 21 Incr...

Страница 30: ...ppears on the screen your air conditioner operates in cooling mode To start the heating mode press the heating button When the heating sign appears on the screen your air conditioner operates in heati...

Страница 31: ...ture Sensor Open Circuit Cause of Occurrence The cable may have been cut or the socket may have come off The sensor may be faulty or broken Device Response When an error occurs the system shuts down a...

Страница 32: ...ons are completed attach the right left and middle covers before commissioning the air conditioner After making sure that you have placed it properly mount it to the unit at the places shown in the fi...

Страница 33: ...MONOBLOCK UNIT FINAL VIEW DRIVE DIRECTIO N 29 EN...

Страница 34: ...The system is vacuumed by the vacuum pump connected by the compressor This process ensures that the air and moisture remaining in the system are discharged from the system with the vacuum pump before...

Страница 35: ...930 mm x2 PCS SHEET 1403 MIDDLE COVER 1780 mm x2 PCS 101 11 01403 38 101 11 01403 37 101 11 01403 36 3 EVAPARATOR GROUP YK 400 24 V LEFT x1 PCS 501 23 YK400 22 4 EVAPARATOR GROUP YK 400 24 V RIGHT x1...

Страница 36: ...LIQUID TANK FILTER INTERCONNECTION x1 PCS 101 12 01403 13 11 PIPE 1403 CONDENSER INLET ADAPTOR QUICK x1 PCS 101 12 01403 17 12 PIPE 1403 COLLECTOR COLLECTION x1 PCS 101 12 01403 04 13 PIPE 1403 CONDEN...

Страница 37: ...x2 PCS 104 04 4SN01 03 19 FAN BLOWER 24 V XM 700 BRUSHLESS x6 PCS 105 10 BL24B S1 20 SHEET 1403 EVAP WATER DRAIN PIPE RIGHT x2 PCS 101 11 01403 26 21 SHEET 1403 EVAP WATER DRAIN PIPE LEFT x2 PCS 101...

Страница 38: ...DITIONER CONTROL PANEL x1 PCS 105 01 KU010 01 TERMINAL BOX x1 PCS 503 92 KFSET 01 6 4 Other Spare Parts COMPRESSOR GEA BOCK FK 40X 560K x1 PCS 504 03 GBOFK 40 x1 PCS COMPRESSOR GEA BOCK FK 40X 655K x1...

Страница 39: ...parts should always be used during repairs Parts not approved by YILKAR may adversely affect the safety and proper operation of the unit In such cases the unit is out of WARRANTY For a fast and accura...

Страница 40: ...f inactivity Check the condenser coil regularly and if necessary clean it using compressed air without damaging the aluminum fins When working close to heat exchangers be careful not to injure yoursel...

Страница 41: ......

Страница 42: ...Vehicle Heating Cooling and Ventilation Systems Phone 90 224 215 53 28 pbx Fax 90 224 215 99 24 Address K kbal kl Mah 580 Sok No 6 Osmangazi BURSA TURKEY www yilkarklima com...

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