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10

The Suspension System on your Fun-Kart is specifically designed and set up for the smoothest possible 
ride, while maintaining top performance and kart durability. Your Fun-Karts suspension system uses four 
shock absorbers, two on the front suspension and two on the rear suspension, to comfortably tackle rough 
terrain.    
The two front shock absorbers affect the camber or slant of your front tires. You may have noticed that 
your new Fun-Kart has an 

extreme outward camber

 or slant of the front tires as shown in 

Figure A

.

 This 

is normal.

  They were set this way at the factory for ensuring maximum tread life on the front tires. There 

are three important reasons for this outward camber: 

 

1.   The weight of the driver and/or passenger is not on the Kart.

 

The added weight of the driver and/or passenger pushes the front and rear suspension down. 

 

2.   The Fun-Kart is not in motion.  

                                                                

When the Kart is in motion, the front suspension is forced down slightly. 

3.   The shock absorbers are new and not “broken in”. 

 

Your new Fun-Kart needs at least  one hour of use to “break in” the shocks and level out the tires.  
After the first 30 minutes of use, the outward camber may be reduced by one half.  After 1 hour of use 
the tires may have 

almost no or slight outward cambe

r as shown in 

Figure B

.  

When your Fun-Kart gets an 

inward camber

 on the front tires from shock wear as shown in 

Figure C

 and 

steering becomes difficult, the shocks will need to be readjusted.  Adjust the front suspension to a 

slight 

outward camber

 as shown in

 Figure B

 by  increasing the shocks. Adjust the shocks by following the 

“Shock Absorber Adjustment “ instructions below. When your shocks cannot be adjusted any tighter, they 
must be replaced.

 

 

 

A. EXTREME OUTWARD CAMBER  

B. SLIGHT OUTWARD CAMBER   C. INWARD CAMBER 

(NEW SHOCKS, NOT BROKEN IN) 

 (SHOCKS BROKEN IN) 

 

(SHOCKS NEED TO BE 

 

   

 

 

 

 

 

 

 

ADJUSTED OR REPLACED)

 

Your Fun Kart has an added feature on the A-Arms for three quick Camber Adjustments 

Figure D

.      

Note: The factory attaches the shocks at position 2. You may choose to move them to position 1 and 
adjust shocks to set at Slight Outward Camber (Riding Position) until the shocks “break in” then either 
readjust the shocks as shown in  
“Shock Absorber Adjustment” or move 
to position 2.  Shocks may bottom out  
(cannot be adjusted any tighter) before 
you need to set to position 3.   

 

 

To adjust: Remove 3/8” x 1-3/4” Bolts 
and 3/8” Nylock Nuts attaching the  
bottom of the Shocks to the Three   
Hole Brackets and move to desired  
hole then reattach Shocks. Tighten  
Bolts.

 

 

NOTE

Outside holes can be used for new  

kart display purposes with new shocks.

 

(Setting at “NO CAMBER”) 

 

       

FIGURE D – THREE QUICK CAMBER ADJUSTMENTS

                              

 

    

   DISPLAY POSITION 

 

 

   RIDING POSITION 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

POSITION 1 

OUTSIDE HOLE 

POSITION 2 

MIDDLE HOLE 

POSITION 3 

INSIDE HOLE 

Содержание Fun-Kart 3203A

Страница 1: ...6 Liters OF SAE 30 MOTOR OIL This vehicle is sold for off road use only Before operating this vehicle read all the instructions for safe assembly and operation as well as the instructions governing t...

Страница 2: ...ator should also wear face shields or goggles boots gloves and other appropriate protective clothing 5 Unless otherwise specified in this manual all screws nuts and bolts must be kept tight to ensure...

Страница 3: ...e engine and other drive components may be extremely hot 16 Wet slippery rough or steep terrain is potentially dangerous and may result in injury if proper caution is not observed Slow speeds are requ...

Страница 4: ...ance and operation of this Fun Kart and is not intended as a service manual 28 Assembly maintenance and or repair of this Fun Kart should only be performed by persons of sufficient mechanical skill ex...

Страница 5: ...oken or bent due to abuse underside scraped abusively 2 Wheels are bent or broken due to impact 3 Spindles are bent due to impact 4 Paint is worn off of rear bumper indicating an extra rider 5 Axels a...

Страница 6: ...ed securely For safe operating conditions do periodic checks and tighten securely 7 Engine Fill the crankcase with oil until it reaches the FULL mark on the dip stick DO NOT fill above the FULL mark A...

Страница 7: ...op switch to the OFF position If this does not stop the engine move the engine remote switch to the OFF position If the engine is not equipped with an engine remote switch pull the spark plug wire Che...

Страница 8: ...r body to the inside of the turn in order to maximize front tire traction Use the throttle to maintain posture throughout the turn Incorrect turning techniques may cause the front tires to slide strai...

Страница 9: ...lubrication in internal parts and prevent costly repairs due to excessive wear Refer to Engine Maintenance Instructions Kart Lubrication Every two or three hours of use lubricate the following items...

Страница 10: ...igure B When your Fun Kart gets an inward camber on the front tires from shock wear as shown in Figure C and steering becomes difficult the shocks will need to be readjusted Adjust the front suspensio...

Страница 11: ...Locate the SHOCK ADJUSTMENT HOLE at the base of the spring 4 Place the end of a narrow screwdriver in the SHOCK ADJUSTMENT HOLE 5 Turn the SHOCK ADJUSTMENT HOLE counter clockwise around the SHOCK to...

Страница 12: ...8 NYLOCK 4 77 SEAT BELT RETRACTABLE 2 76 SEAT RAIL 2 76 18 60 77 Female End 77 Male End 11 57 77 Male End For ease of assembly lay the seat frame on a table seat back plate down and seat bottom coming...

Страница 13: ...18 through bottom square hole of seat frame through mounting hole of male seat belt 77 and through the seat adjustment rail 76 Place nut 60 on end of carriage bolt 18 and tighten Note Make sure the se...

Страница 14: ...h the SEAT TAB HOLES on the FUN KART FRAME 3 Insert the STUDS into the SEAT TAB HOLES 4 Secure the SEAT ASSEMBLY using four 5 16 FLAT WASHERS 101 and four 5 16 NYLOCK NUTS 60 5 Run pull cord through E...

Страница 15: ...n the FRAME using the hardware shown 3 Attach the FRONT BRUSH GUARD 33 to the front tabs on the FRAME using the hardware shown 4 Attach the TOP BRUSH GUARDS 31 to the RACK 36 then to FRONT BRUSH GUARD...

Страница 16: ...16 FOAM ATTACHMENT DIAGRAM Attach FOAM 48 to the BRUSH GUARDS using CABLE TIES 35 on front sections as shown Attach WRAPS 49 over FOAM 48...

Страница 17: ...cals 1 Peel from center of the backing to expose adhesive surface NOTE DO NOT REMOVE DECAL BACKING COMPLETELY This will cause decal to curl and stick to itself 2 Align decal with floorpan gently press...

Страница 18: ...53 Q33100W KILL SWITCH 55 001203P NUT 1 4 20 NYLOCK 56 HH10014 NUT 1 14 THIN NYLOCK 57 001205P NUT 3 8 16 NYLOCK 58 00995 NUT 3 8 16 JAM Item Part No Description 59 HH37524 NUT 3 8 24 THIN NYLOCK 60...

Страница 19: ...19...

Страница 20: ...20 Diagram of Product Diagrama de Producto MODEL 3203 SERIES Los MODELOS 3203...

Страница 21: ...LUENCE OF DRUGS OR ALCOHOL To ensure maximum owner satisfaction and understanding of this product you should READ OWNERS MANUAL BEFORE OPERATING KART REVIEW AND FULLY UNDERSTAND THE KART AND ENGINE WA...

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