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1. Drain fuel tank and remove all fuel remaining in the tank by using a suction device or by soaking up the

fuel with a clean rag or towel.  Remove all fuel remaining in the carburetor by allowing engine to run

out of fuel.  Do not perform any fuel removal procedure while smoking or near an open flame.  Dispose

of any rags or towels properly.

2. Lubricate engine cylinder by removing the spark plug and pouring an ounce of lean lubricating oil

through the spark plug hole into the cylinder.  Crank the engine slowly to spread oil and replace spark

plug.

3. Do not save or store gasoline over winter.  Using old gasoline that has deteriorated from storage will

cause hard starting and affect engine performance.

4. When the vehicle is removed from storage re-read the owner’s manual, perform any assembly

required, and perform a pre-ride inspection.  See Pre-Ride Inspection section of this manual.

GENERAL

Just as your automobile needs professional, mechanical maintenance from time to time, so does this

vehicle.  Replacement of the spark plug and ignition points is made necessary by normal use.

Professional air-cooled engine service is easily obtained.  Check your phone book yellow pages under

“Engine Gasoline”.

SERVICE INSTRUCTIONS

Engine Lubrication 

– You must change the oil in the crankcase after the first two hours of operating your

new engine and after each 25 hours of use thereafter.  That will insure proper lubrication in internal parts

and prevent costly repairs due to excessive wear.  Refer to Engine Maintenance Instructions.

Kart Lubrication

 – Every two or three hours of use lubricate the following items with several drops of oil;

steering bearing points, brake rod pivot points, pedal pivot points, steering spindles, and steering rod ends.

Use the same grade of lubricating oil that is used in the engine crankcase.

Chain Lubrication 

– 

For the best chain life, it should be lubricated with a 

graphite type

 of lubricant

such s the spray-on type which evaporates leaving the graphite on the chain.

  Using oil or grease

on the chain in dusty or sandy riding conditions may cause dirt particles to stick to the chain resulting in

rapid wear from abrasion.

Front Wheel Replacement

 – Care must be used when replacing wheels.  

Do not over tighten nuts

.  It is

only necessary to tighten the nuts so that the wheel turns freely on the axle with minimum endplay.  If the

wheel does not turn freely the nut is too tight.

Rear Wheel Replacement

 – Loosen the large locknut in the center of the wheel to remove the rear wheel.

Chain Adjustment

 – After the first two hours of operation, check the chain adjustment and readjust it if it

has more than 1/2” flex.  Loosen the engine clamp nuts and slide the engine forward to tighten chain.

For Replacement Parts Please Call:

1-888-389-5522 (U.S.)   1-888-707-1880 (Canada)

Содержание 3205

Страница 1: ...6 Liters OF SAE 30 MOTOR OIL This vehicle is sold for off road use only Before operating this vehicle read all the instructions for safe assembly and operation as well as the instructions governing th...

Страница 2: ...gas 3 This Fun Kart is not intended nor designed for racing 4 The operator of this vehicle should always wear a D O T approved helmet and other protective equipment as recommended by state and local l...

Страница 3: ...anding mental capacity and physical capability to act to protect himself herself and wear a D O T approved helmet at all times This kart is not recommended for cumulative weights exceeding 250 pounds...

Страница 4: ...e removed 23 When storing the vehicle it must be kept in a place where gasoline fumes will not reach an open flame or spark For long periods of storage such as for winter the fuel tank should be drain...

Страница 5: ...n wet surfaces and allow for extra braking distance 33 ALWAYS mount the caution flag provided on the Fun Kart for safety purposes This flag could help prevent dangerous situations Pay close attention...

Страница 6: ...the date of purchase A Frame for 90 days Void if 1 Frame is broken or bent due to abuse underside scraped abusively 2 Wheels are bent or broken due to impact 3 Spindles are bent due to impact 4 Paint...

Страница 7: ...eck the screws nuts and bolts on your vehicle to see that all are tightened securely For safe operating conditions do periodic checks and tighten securely 7 Engine Fill the crankcase with oil until it...

Страница 8: ...witch Perform this stop switch test While the engine is running move the steering column remote stop switch to the OFF position If this does not stop the engine move the engine remote switch to the OF...

Страница 9: ...urning at slow constant speeds Defer increased speeds until you are confident of your proficiency and are intimately familiar with the terrain Steer in the direction of the turn and lean your body to...

Страница 10: ...the first two hours of operating your new engine and after each 25 hours of use thereafter That will insure proper lubrication in internal parts and prevent costly repairs due to excessive wear Refer...

Страница 11: ...four shock absorbers two on the front suspension and two on the rear suspension to comfortably tackle rough terrain The two front shock absorbers affect the camber or slant of your front tires You ma...

Страница 12: ...ADJUSTMENT HOLE at the base of the spring 4 Place the end of a narrow screwdriver in the SHOCK ADJUSTMENT HOLE 5 Turn the SHOCK ADJUSTMENT HOLE counter clockwise around the SHOCK to decrease shock ab...

Страница 13: ...will be mounted onto the sides of the RACK BRUSH GUARD in step 6 of the BRUSH GUARD ASSEMBLY INSTRUCTIONS on page 14 1 Locate the SEATASSEMBLY with LAP BELTS and SHOULDER BELTS Insert the bolt 9 and w...

Страница 14: ...e backing to expose adhesive surface NOTE DO NOT REMOVE DECAL BACKING COMPLETELY This will cause decal to curl and stick to itself 2 Align decal with floorpan gently press adhesive to floorpan to star...

Страница 15: ...UN KART FRAME TAB SHOULDER BELT FRONTBRUSH GUARD 33 TOP BRUSH GUARD 31 RACKBRUSH GUARD 36 CROSS BRUSH GUARD 32 60 60 RACK 36 then to FRONT BRUSH GUARD 33 using the hardware shown 5 Join and secure the...

Страница 16: ...16 FOAMATTACHMENT DIAGRAM Attach FOAM 48 to the BRUSH GUARDS using CABLE TIES 35 on front sections as shown...

Страница 17: ...NYLOCK 56 HH10014 NUT 1 14 THIN NYLOCK 57 001205P NUT 3 8 16 NYLOCK 58 00995 NUT 3 8 16 JAM 59 HH37524 NUT 3 8 24 THIN NYLOCK 60 HH1256T NUT 5 16 18 NYLOCK 61 HH62518 NUT 5 8 18 THIN NYLOCK 62 01226...

Страница 18: ...18...

Страница 19: ...19 8 107 55 108 111 110 MODEL 3205...

Страница 20: ...OPERATORS UNDER 16 YEARS OLD WEAR A D O T APPROVED HELMET PROTECTIVE EYE WEAR AND CLOTHING SECURE LONG HAIR AND LOOSE CLOTHING KEEP ARMS LEGS AND FEET INSIDE THE KART DO NOT OPERATE UNDER THE INFLUEN...

Страница 21: ...21...

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