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14

Item

Part No. Description

Item Part No. Description

1

H93290W 

BOLT,  5/16-18 X 1.50 CARRIAGE

36

00204

SPRING CLIP

2

2200020

BOLT,  5/16-18 X 2.00 CARRIAGE

37

H91470W  RETAINING RING, 1/4"

3

H32503W 

BOLT, 1/4 -20 x 1.75 HEX 

38

H92700W  SAFETY FLAG           

4

22000900

BOLT, 3/8-16 X 2.00 HEX 

40

000911P   SCREW, 5/16-18 X 2-1/4" RDHD MACH

5

2200040

BOLT, 5/16-18 X 1.00 HEX 

41

22000300 BOLT, 3/8-16 X 1.75

6

2200030

BOLT, 5/16-18 X 1.50 HEX

42

26000900 SEAT BELT ASSEMBLY

7

H33135W  

BOLT, 5/16-18 X 1.75 HEX

43

H92441W  SEAT CUSHION     

8

H33136W

BOLT, 5/16-24 X 0.50 HEX 

44

5120015

SEAT FRAME, BLACK

9

H36254W  

BOLT, 5/8-18 X 3.75 HEX 

45

H92740W  SEAT RAIL, PAIR        

10

H92130W 

BRAKE BAND            

46

H91950W  SPACER,  0.78 ID X 0.63 DRIVE 

11

H92141W BRAKE 

DRUM, 4" DIA 

47

H55030W  SPRING, 1/2"X 3.00 COMPRESSION 

12

01148

BRAKE ROD, BLACK           

48

H92554W  SPROCKET, 54 TOOTH     

13

00873

BRUSHGUARD, BLACK FRONT

49

26000209 TIE ROD ASSEMBLY, RIGHT 

14

00878

BRUSHGUARD, BLACK MAIN

50

26000109 TIE ROD ASSEMBLY, LEFT

15

H92161W 

CABLE ASSEMBLY, THROTTLE

51

H92560W  STEERING WHEEL ASSEMBLY, 10"

16

M01001W 

CABLE TIE, 3-1/4" BLACK 

52

01145

THROTTLE ROD, BLACK   

17

M12501W  

CABLE TIE, BAR-LOK 11" 

53

001618P

WASHER, 5/16" FLAT 

18

Q41412W 

CLUTCH, CENTRIFICAL COMET

54

25000600 WASHER, 7/16" FLAT

19

H91480W  

COLLAR, 7/16" BORE X 7/8" 

55

001614P

WASHER, 3/8"FLAT

20

H93262W 

DRIVE CHAIN, #40 X 66 PITCH 

56

H53441W WASHER, 5/16" FENDER

21

00875

DRIVE COVER BRACKET, BLAC

57

H53132W WASHER, 5/16" INTERNAL TOOTH

22

00876

DRIVE COVER, BLACK

58

H56251W  WASHER, 5/8" FLAT NARROW 

23

H91780W  

ENGINE MANUAL      

59

00513

SPINDLE SPACER

24

Q43150W  

ENGINE, 5.0 HP TECUMSEH 

60

01146

WELDMENT, CHASSIS BLACK

25

M72038W 

FOAM,  2" DIA X 10" BLACK   

61

01142

WELDMENT, LEFT FRONT SPINDLE  

26

M72038W 

FOAM,  2" DIA X 6’ BLACK   

62

00244

WHEEL ASSEMBLY, FRONT

27

01143

FOOT PEDAL, BLACK, LEFT

63

00245

WHEEL ASSEMBLY, REAR   

28

01144

FOOT PEDAL, BLACK, RIGHT

64

00246

WHEEL ASSEMBLY, REAR DRIVE  

29

Q33100W 

KILL SWITCH ASSEMBLY       

65

Q33101W WIRE ASSY, 16 GA X 65" 

30

HH1256T 

NUT,  5/16-18 NYLOCK   

66

H92690W WIRE CLIP

31

001203P 

NUT, 1/4-20 NYLOCK  

67

01149

WELDMENT, RIGHT FRONT SPINDLE

32

001205P

NUT, 3/8-16 NYLOCK

68

H61610W BOLT, 3/8-16 X 1.00

33

HH37524

NUT, 3/8-24 THIN NYLOCK

01147

OWNERS MANUAL          

34

HH62518  

NUT, 5/8-18 THIN NYLOCK 

02604

4-CYCLE ENGINE OIL, SAE 30, 20 oz.

35

-

-

      MODEL 30009 REPLACEMENT PARTS IDENTIFICATION        

Содержание 1203 Series

Страница 1: ... Pints 6 Liters OF SAE 30 MOTOR OIL This vehicle is sold for off road use only Before operating this vehicle read all the instructions for safe assembly and operation as well as the instructions governing the engine and other portions of the vehicle Pay close attention to all caution and warning labels on the Fun Kart For Replacements Parts Call 1 888 926 6554 U S 1 888 707 1880 Canada 06 23 03 01...

Страница 2: ... gas 3 This Fun Kart is not intended nor designed for racing 4 The operator of this vehicle should always wear a D O T approved helmet and other protective equipment as recommended by state and local laws The operator should also wear face shields or goggles boots gloves and other appropriate protective clothing 5 Unless otherwise specified in this manual all screws nuts and bolts must be kept tig...

Страница 3: ...icle must be sufficient age understanding mental capacity and physical capability to act to protect himself herself and wear a D O T approved helmet at all times This kart is not recommended for cumulative weights exceeding 150 pounds 13 The engine should be stopped when the vehicle is not in use 14 Loose clothing long hair or articles worn by any riders must be fully contained or covered to preve...

Страница 4: ...be removed 23 When storing the vehicle it must be kept in a place where gasoline fumes will not reach an open flame or spark For long periods of storage such as for winter the fuel tank should be drained in the open cool area The engine must be allowed to cool before storage in any enclosure Read and keep all printed material supplied with this vehicle Timely and specific instructions and an Opera...

Страница 5: ...on wet surfaces and allow for extra braking distance 33 ALWAYS mount the caution flag provided on the Fun Kart for safety purposes This flag could help prevent dangerous situations Pay close attention to all Caution and Warning labels on the Fun Kart ASSUMPTIONS OF RISK The Owner Or Operator Assumes All The Risks Incident To Or Arising Out Of The Operation Of This Vehicle Failure To Follow And Com...

Страница 6: ...m the date of purchase A Frame for 90 days Void if 1 Frame is broken or bent due to abuse underside scraped abusively 2 Wheels are bent or broken due to impact 3 Spindles are bent due to impact 4 Paint is worn off of rear bumper indicating an extra rider 5 Axles are bent out of ordinary position either horizontally or vertically 6 Non Factory altering of engine or it s components B Bearings and sp...

Страница 7: ...r vehicle to see that all are tightened securely For safe operating conditions do periodic checks and tighten securely 6 Engine Fill the crankcase with oil until it reaches the FULL mark on the dip stick DO NOT fill above the FULL mark Approximately 20 oz or 1 pints 6 Liters of SAE 30 weight oil For additional information refer to Tecumseh engine manual for servicing the engine 7 Fill fuel tank wi...

Страница 8: ...Switch Perform this stop switch test While the engine is running move the steering column remote stop switch to the OFF position If this does not stop the engine move the engine remote switch to the OFF position If the engine is not equipped with an engine remote switch pull the spark plug wire Check to insure that the stop switch wire is attached to the terminal on the engine Do not operate this ...

Страница 9: ...turning at slow constant speeds Defer increased speeds until you are confident of your proficiency and are intimately familiar with the terrain Steer in the direction of the turn and lean your body to the inside of the turn in order to maximize front tire traction Use the throttle to maintain posture throughout the turn Incorrect turning techniques may cause the front tires to slide straight ahead...

Страница 10: ... the first two hours of operating your new engine and after each 25 hours of use thereafter That will insure proper lubrication in internal parts and prevent costly repairs due to excessive wear Refer to Engine Maintenance Instructions Kart Lubrication Every two or three hours of use lubricate the following items with several drops of oil steering bearing points brake rod pivot points pedal pivot ...

Страница 11: ... WHEELASSEMBLY INSTRUCTIONS STEERING WHEEL CAP PHILLIPS HEAD SCREW 3 3 31 51 51 1 4 NYLOCK NUT STEERING SHAFT STEERING WHEEL STEERING SHAFT STEERING WHEEL 1 4 20 x 1 3 4 HEX HEAD BOLT 1 4 20 x 1 3 4 HEX HEAD BOLT ...

Страница 12: ...WARE PLACEMENT VERIFICATION 40 40 30 39 14 30 CUT 8 PIECE FROM ONE OF THE 72 PIECES OF FOAM INCLUDED IN THE BOX USING PIECE THAT THE 8 PIECE WAS CUT FROM 64 LEFT CUT IN HALF RESULTING IN 2 32 PIECES 72 PIECES OF FOAM 53 17 17 26 26 17 17 39 39 39 39 30 30 17 17 26 26 53 53 53 53 39 39 17 17 17 13 13 17 17 17 17 26 26 17 17 39 6 12 53 26 26 17 17 53 30 53 30 38 53 30 42 42 7 7 53 30 30 53 BRUSH GUA...

Страница 13: ...RED 48 H92554W SPROCKET 54 TOOTH 13 5120017 BRUSHGUARD RED FRONT 49 26000209 TIE ROD ASSEMBLY RIGHT 14 01050 BRUSHGUARD RED MAIN 50 26000109 TIE ROD ASSEMBLY LEFT 15 02968 CABLE ASSEMBLY THROTTLE 51 H92560W STEERING WHEEL ASSEMBLY 10 16 M01001W CABLE TIE 3 1 4 BLACK 52 H91815W THROTTLE ROD RED 17 M12501W CABLE TIE BAR LOK 11 53 001618P WASHER 5 16 FLAT 18 Q41412W CLUTCH CENTRIFICAL COMET 54 250006...

Страница 14: ... CABLE TIE 3 1 4 BLACK 52 01145 THROTTLE ROD BLACK 17 M12501W CABLE TIE BAR LOK 11 53 001618P WASHER 5 16 FLAT 18 Q41412W CLUTCH CENTRIFICAL COMET 54 25000600 WASHER 7 16 FLAT 19 H91480W COLLAR 7 16 BORE X 7 8 55 001614P WASHER 3 8 FLAT 20 H93262W DRIVE CHAIN 40 X 66 PITCH 56 H53441W WASHER 5 16 FENDER 21 00875 DRIVE COVER BRACKET BLAC 57 H53132W WASHER 5 16 INTERNAL TOOTH 22 00876 DRIVE COVER BLA...

Страница 15: ...15 MODELS 1203 SERIES 30009 ...

Страница 16: ...ER 16 YEARS OLD WEAR A D O T APPROVED HELMET PROTECTIVE EYE WEAR AND CLOTHING SECURE LONG HAIR AND LOOSE CLOTHING KEEP ARMS LEGS AND FEET INSIDE THE KART DO NOT OPERATE UNDER THE INFLUENCE OF DRUGS ORALCOHOL To ensure maximum owner satisfaction and understanding of this product you should READ OWNERS MANUAL BEFORE OPERATING KART REVIEWAND FULLYUNDERSTAND THE KARTAND ENGINE WARRANTIES INSPECT THE K...

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