background image

1. Introduction and Overview 

1.1

 

General 

Contamination of refrigerants either in storage cylinders or vehicle 
air conditioning systems can lead to component corrosion, elevated 
head pressures and system failures when utilized by unsuspecting 
technicians.  The ability of the technician to determine refrigerant 
type and purity is severely hampered by the presence of air when 
attempting to utilize temperature-pressure relations.  The 
development of various substitute refrigerants further complicates 
the ability of a technician to identify refrigerant purity based 
upon temperature-pressure relationships.  The substitute refrigerant 
blends can also introduce a flammability hazard to the technician 
and the ultimate end user of the vehicle air conditioning system. 

 

The  YELLOW JACKET  Refrigerant Identifier will provide a fast, easy 
and accurate means to determine refrigerant purity in refrigerant 
storage cylinders or directly in vehicle air conditioning systems.  
The instrument utilizes non-dispersive infrared (NDIR) technology to 
determine the weight concentrations of refrigerant types R12, R134a, 
R22, as well as, hydrocarbons and air.  Refrigerant purity is 
automatically determined for refrigerants R12 and R134a by the 
instrument to eliminate human error.  Pure refrigerant is defined as 
a refrigerant mixture that contains 98%, by weight, or greater of 
either R12 or R134a. 

 

The instrument is supplied complete with a R12 and R134a sample 
hose, a R134a adapter fitting to permit sampling of ACME ported 
cylinders, a 12 VDC power cord and all required plumbing housed 
within a rugged, portable, storage case. 

 

Sample gas is admitted into the instrument through the supplied 
sample hose and presented to the sensing device.  The instrument 
provides the user with direct percent by weight concentrations of 
R12, R134a, R22 and hydrocarbons.  If the sample is determined to be 
pure R134a, the instrument will provide a direct readout of the 
weight percentage of air within the sample.  Note that the 
instrument does not consider air to be a contaminate since it can be 
removed by most refrigerant recycling equipment.  Since  air is not 
considered to be a contaminate, it is possible to read 100% R134a 
plus 5% air.  The instrument only considers the weights of the 
refrigerant and contaminates in the total mixture for R134a as air 
contamination in R12 systems causes only minor performance 
degradation. 

 

Содержание 68947

Страница 1: ...68945 and 68947 REFRIGERANT IDENTIFIER OPERATION MANUAL ...

Страница 2: ...ck Panel Connections 10 1 3 8 Hard Shell Storage Carrying Case 11 2OPERATION 12 2 1 FIRST USE 12 2 1 1 Battery Installation Optional 12 2 2 TURNING ON THE UNIT 13 2 3 CALIBRATION 13 2 4 VIEWING THE TEST RESULTS 14 2 5 BLEND REFRIGERANTS 15 2 6 PRINTING THE TEST RESULTS 16 3MAINTENANCE TROUBLESHOOTING 17 3 1 SETTING THE ELEVATION 17 3 2 SETTING THE LCD CONTRAST 18 3 3 CHANGING THE SAMPLE FILTER 19 ...

Страница 3: ...4APPENDICES 22 4 1 SPARE PARTS LIST 22 4 2 APPENDIX B SPECIFICATIONS 22 ...

Страница 4: ... R22 and hydrocarbons only Due to cross sensitivity issues of the blends on the sensing device the resultant reading will not be correct in the analyzed concentrations However this refrigerant identifier will never identify any of the blends as pure R12 or pure R134a Sample Filter Warning Replace the sample filter of the instrument AS SOON AS RED SPOTS OR DISCOLORATION BEGIN TO APPEAR ON THE OUTSI...

Страница 5: ... to the instrument and disassembly will void the warranty ALWAYS place the Identifier on a flat and sturdy surface DO NOT utilize any other hose other than those supplied with the instrument The use of other hose types will introduce errors into the refrigerant analysis and instrument calibration ALWAYS verify that the refrigerant to be tested does not contain or will not emit heavy loads of oil o...

Страница 6: ...12 R134a R22 as well as hydrocarbons and air Refrigerant purity is automatically determined for refrigerants R12 and R134a by the instrument to eliminate human error Pure refrigerant is defined as a refrigerant mixture that contains 98 by weight or greater of either R12 or R134a The instrument is supplied complete with a R12 and R134a sample hose a R134a adapter fitting to permit sampling of ACME ...

Страница 7: ...e the refrigerant technician with absolute knowledge of refrigerant purity and protection against refrigerant contamination and potential flammability 1 2 Features The YELLOW JACKET Refrigerant Identifier is the most advanced instrument ever manufactured for determining the purity of gaseous refrigerants for the automotive market Features Include Advanced ergonomic design Fender friendly resting s...

Страница 8: ...8 meter R134a Sample Hose is constructed of a nylon inner tube and a polyurethane outer tube The inner tube will handle all of the refrigerant transfer and will provide containment up to 300 psig The outer tube will provide protection of the inner tube from abrasion nicking cutting etc The hose is provided with an instrument inlet port mating connector on one end and the R134a Low Side Coupler on ...

Страница 9: ...de the user with an adapter to allow connection of the R134a sample hose service end to a R134a cylinder ACME port 1 3 5 Vehicle Power Cable The unit is powered from a vehicles 12VDC battery The power cable is a 6 foot cable that has an instrument mating connector on one end and vehicle battery connection clips on the other end This harness is utilized to connect power from the vehicle battery to ...

Страница 10: ...d by the soft key label at the bottom of the graphic display Red and Green LED s at the top of the Control Panel are used for visual Pass Fail indications 1 3 7 Back Panel Connections The connections located on the back panel are illustrated below CAUTION The sample outlet port should never be obstructed Keep the sample outlet port free and clear at all times Green LED Red LED Soft Key Buttons Pow...

Страница 11: ...is custom fit to the refrigerant identifier It provides rugged protection for the instrument as well as convenient storage for all components The enclosure is general purpose and is not watertight Sample Inlet Sample Outlet Battery Charge Port 12VDC Power Input Battery Clips 11 ...

Страница 12: ... equipment DATE CODE NEUTRONICS INC MODEL No UID 610 524 8800 www NeutronicsInc com 456 Creamery Way Exton PA 19431 USA WARNING TO REDUCE THE RISK OF FIRE DO NOT USE THIS EQUIPMENT IN THE VICINITY OF SPILLED LISTED 6P03 Design Pressure 300 psig Refrigerant Type R 12 R 134a R Miscellaneous Refrigerant Equipment 12 VDC 1A Design Pressure 300 psig CFC 12 R 12 or HFC 134a R 134a R 134a For Accuracy se...

Страница 13: ... SOFTWARE VERSION XXX XX XXX THE OPERATING ELEVATION HAS NOT BEEN SET SELECT HELP ON THE NEXT SCREEN DONE READY TO AIR CAL 1 DISCONNECT HOSE FROM VEHICLE 2 PRESS CAL TO START OFF HELP CAL 2 3 Calibration Each time the refrigerant identifier begins a new test cycle it must first self calibrate The calibration takes 30 seconds Figure 4 and brings fresh air into the unit via an internal pump This fre...

Страница 14: ...refrigerant type you wish to test The Ultima ID will display the screen shown in Figure 8 If you wish to change any of the factory default settings refer to section 3 READY 1 CONNECT HOSE OPEN VALVE 2 SELECT REFRIGERANT TO TEST R12 HELP R134A TESTING RXXX SAMPLE THIS WILL ONLY TAKE 30 SECONDS 2 4 Viewing the Test Results Upon completion of the test the refrigerant identifier will display a screen ...

Страница 15: ...ID feature for determining the presence of EPA S N A P approved blend refrigerants In the event that the refrigerant identifier determines that the refrigerant in the system or cylinder is possibly a S N A P blend the results will display as follows in Figures 13 14 and 15 Note that pressing the additional MORE button on the screen in Figure 14 will take the user to the Blend Refrigerant screen sh...

Страница 16: ...n R134a PASS ______________ Date ______________ Technician ______________ ______________ Neutronics Inc Refrigerant Identifier R134a 95 0 R12 5 0 R22 0 0 HC 0 0 Tested R134a Conclusion R134a FAIL ______________ Date ______________ Technician ______________ ______________ Neutronics Inc Refrigerant Identifier R134a 92 7 R12 7 3 R22 0 0 HC 0 0 Tested R134a Conclusion R134a FAIL Possible Blend FREEZE...

Страница 17: ...PAPER ROLL PRESS SET FOR OTHER HELP PRESS HELP SET HELP DONE TO FEED IN A NEW PAPER ROLL PRESS FEED PRESS SET TO ADJ LCD CONTRAST OR ELEVATION SET FEED DONE Press the SET button shown in Figure 21 to display the screen options shown in Figure 22 Pressing the ELEV button will take you the elevation screen shown in Figure 23 Use the UP DOWN buttons to adjust the unit to the elevation in your area Pr...

Страница 18: ...O FEED IN A NEW PAPER ROLL PRESS FEED PRESS SET TO ADJ LCD CONTRAST OR ELEVATION SET FEED DONE Press the SET button shown in Figure 24 to display the screen options shown in Figure 25 Pressing the SET button in Figure 25 will advance the display to Figure 26 Pressing the CONT button will take you the contrast screen shown in Figure 27 Use the UP DOWN buttons to adjust the screen contrast for best ...

Страница 19: ...ion of the instrument and seat the new filter into the retaining clip Inspect the sample hoses for signs of oil entrapment Replacement of the sample filter usually requires cleaning or replacement of the sample hoses 3 4 Cleaning the Sample Hoses Inspect the inside diameter of the inner tube for signs of oil build up dirt obstructions kinks cuts fraying or any other signs of wear Oil contamination...

Страница 20: ...er then pressing the FEED button shown in Figure 30 until the old roll exits the printer completely Insert the new paper roll from the underside as shown below Press the FEED button shown in Figure 30 to automatically advance the paper through the printer When the paper appears on the top of the printer press the STOP button Press the TEST button to print a test message and verify that the paper i...

Страница 21: ...e unit take it to a location outside of the shop environment where fresh air is available and turn the unit back on If the Error message reappears contact our service department for assistance Ritchie Engineering Co Inc 10950 Hampshire Avenue South Bloomington MN 55438 Ph 800 769 8370 or 952 943 1300 21 ...

Страница 22: ...ns SAMPLE PARAMETERS Vapor only oil free 300 psig 2 MPa Maximum DETECTED COMPOUNDS R12 R134a R22 Hydrocarbons Air SENSOR TECHNOLOGY Non Dispersive Infrared NDIR REFRIGERANT SAMPLE SIZE 0 3 ounces 8 5 grams per sample POWER 9 15 VDC 2 Amps Maximum OPERATIONAL TEMPERATURE 40 130o F SAE J1771 If the refrigerant being tested is identified as contaminated any visual percentages displayed of CFC 12 R 12...

Отзывы: