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DWG. NO. 02Y00025-0346

SHEET NO. 1 OF 10

E F F .   6 / 1 2 / 9 2

( m - df )

For GPD 503 Adjustable

Frequency Drives

CT: 1-30HP, 230V; 1-60HP, 460V
VT: 1-40HP, 230V; 1-75HP, 460V

CHANGE RECORD

1 STD-5297 8-13-92

2 STD-5523 5-12-93

PID Software Kit

Part No.  SK-PID1-L503

DESCRIPTION

The PID Software Kit consists of two EPROMs and this
instruction sheet.  It allows the user to modify a "Low
Horsepower" rated GPD 503 drive so it will have PID
capability; that is, it will be able to regulate a controlled
variable such as speed, pressure, flow, etc., by
comparing a feedback signal to a reference signal.  It
then performs the necessary calculations on the
difference between the two signals (error) in order to
compensate for the dynamic changes in the system.
After changing out the EPROMs to introduce the PID
algorithm into the GPD 503, some of the functions from
the standard EPROM set are no longer available.  These
include:

•   Frequency reference memory settings

An-05 through An-08

•   Settings  

0C and  05 for Sn-15 through Sn-18 

•   Slip compensation (bn-08, Cn-34, Cn-35).

The reference input and feedback input connections
needed for PID operation depend on whether or not the
AI-14B option card (Model No. DS387) is present.
Although the card is not a requirement for PID operation,
its presence allows greater flexibility of the reference
input connection.

The function of the GPD 503 control circuit with the PID
software in place can be understood by studying the
block diagrams in Figures 1, 2 or 3.

Figure 1 shows operation without the AI-14B card.  The
reference (setpoint) is either an input signal at term. 16
or a memory setting (An-01 through An-04, or An-09).  
The feedback input is at either terminal 13 or 14,

depending on the type of signal used.  The feedback
signal is eventually subtracted from the reference signal
to produce an error signal.  The PID algorithm processes
this error signal.  The output from the PID algorithm
commands the drive to output a specific frequency.

Operation with the AI-14B card (Figures 2 & 3) is similar.
The reference (setpoint) input is either an input signal at
terminal 13, 14 or 16, or a memory setting (An-01 thru
An-04, or An-09).  The feedback input is channel 1,
channel 2, and /or channel 3 of the AI-14B card.

INSTALLATION

CAUTION

This option contains electrostatic sensitive
devices. Personnel must be properly grounded
before removing and installing carton contents.

1.   Turn off all electrical power to drive.

2.   Remove drive front cover.  Verify that CHARGE

indicator lamp inside drive is off.

3.   Use a voltmeter to verify power has been discon-

nected at incoming power terminals (L1, L2 & L3).

WARNING

Hazardous voltage can cause severe injury or death.

Lock all drive power sources in “OFF ” position.

Содержание SK-PID1-L503

Страница 1: ...its presence allows greater flexibility of the reference input connection The function of the GPD 503 control circuit with the PID software in place can be understood by studying the block diagrams in Figures 1 2 or 3 Figure 1 shows operation without the AI 14B card The reference setpoint is either an input signal at term 16 or a memory setting An 01 through An 04 or An 09 The feedback input is at...

Страница 2: ...y multi function inputs JOG Freq Sn 13 X X X X bn 14 ITIME bn 15 DTIME bn 16 PID LIMIT Cn 43 bn 17 Cn 44 SFS Fout I LIMIT Cn 45 PGAIN OFFSET PRIMARY DELAY TIME 1 0 Open Loop Closed Loop PID MONITOR Un 12 FEEDBACK MONITOR Un 11 Notes 1 When multi function input is not used drive operates in closed loop 2 When closed loop open loop multi function input is used Input Open closed loop Input Closed ope...

Страница 3: ... Sn 13 X X X X bn 14 ITIME bn 15 DTIME bn 16 PID LIMIT Cn 43 bn 17 Cn 44 SFS Fout I LIMIT Cn 45 PGAIN OFFSET PRIMARY DELAY TIME 1 0 Open Loop Closed Loop PID MONITOR Un 12 FEEDBACK MONITOR Un 11 Notes 1 When multi function input is not used drive operates in closed loop 2 When closed loop open loop multi function input is used Input Open closed loop Input Closed open loop 0 Sn 19 9 Sn 19 0 An 02 1...

Страница 4: ... Sn 13 X X X X bn 14 ITIME bn 15 DTIME bn 16 PID LIMIT Cn 43 bn 17 Cn 44 SFS Fout I LIMIT Cn 45 PGAIN OFFSET PRIMARY DELAY TIME 1 0 Open Loop Closed Loop PID MONITOR Un 12 FEEDBACK MONITOR Un 11 Notes 1 When multi function input is not used drive operates in closed loop 2 When closed loop open loop multi function input is used Input Open closed loop Input Closed open loop An 02 16 CH 1 CH 2 CH 3 A...

Страница 5: ...3 Wire control is for momentary contact run stop control 7 Make changes to the constants to suit your application Refer to programmable features descriptions in Section 2 or constant tables in Appendix 1 of the GPD technical manual TM 4231 IMPORTANT Once the constant initialization for the PID software EPROM set has been performed certain constants are redefined or given new factory settings diffe...

Страница 6: ...ack Signal Connections When PID EPROM Set Is Used Without AI 14B Option Card GPD 503 15 16 17 12 14 13 15 Vdc 20mA MAX REF IN 0 TO 10Vdc 4 20mA 250Ω 0 TO 10Vdc 20KΩ COM SHIELD SIGNAL TRIM 1R SETPOINT closed loop or FREQUENCY REFERENCE open loop 1RH ISOLATED FEEDBACK closed loop or Not Used open loop 2KΩ 2K 2 5KΩ 4 20mA 0 10Vdc ...

Страница 7: ... reference paragraphs in Section 2 where the change in constant definition or factory setting will have some effect for Page 2 2 for Page 2 21 Slip Compensation Not available in PID 2 26 2 41 PID Control Refer to separate Option Instruction Sheet 2Y25 0346 10 Control Section PROM I70 I6 last 5 digits of PROM LHP PID Part No LHP NSG 6XXXXX 11 Feedback Signal Monitor I00 00 12 PID Monitor I00 0 for ...

Страница 8: ...sed Feedback signal is lost when feedback signal loss detection is enabled 0d Braking resistor fault Closed Braking resistor is overheating or has faulted 0E Fault Closed GPD 503 fault has occurred except CPF00 CPF01 0F Not Used HHP 10 Minor fault Closed Minor fault HHP 11 During reset signal input Closed During reset signal input from terminal 4 Digital Operator or CP 213 option card An 05 Not Us...

Страница 9: ...t Used for Page A1 6 bn 13 PID Feedback Signal Gain 0 01 0 00 10 00 1 00 2 bn 14 PID Proportional Gain 0 1 0 0 25 5 1 0 2 bn 15 PID Integral Time 0 1 s 0 0 999 9 10 0 2 bn 16 PID Derivative Time 0 01 s 0 00 1 00 0 00 2 bn 17 PID Output Offset 1 0 100 0 2 HHP bn 18 Analog Monitor Ch 2 Gain 0 001 0 000 10 000 0 50 1 1 Refer to separate Option Instruction Sheet 2 Refer to Option Instruction Sheet 2Y2...

Страница 10: ... 100 Un 10 Control Section Software I70 I6 LHP PID PROM No Lower 5 Digits LHP NSG 6XXXXX Sn 06 Operation Mode XXXX 00 S curve at Accel Decel 0000 2 27 Select 3 with 0 2 second delay 01 S curve at Accel Decel disabled 10 S curve at Accel Decel With 0 5 second delay 11 S curve at Accel Decel with 1 0 second delay XXXX 0 Auto signal input directly proportional 1 Auto signal input inversely proportion...

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