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YASKAWA ELECTRIC

 TOBP 730600 41C 1000-Series Option DO-A3 Installation Manual

1  Preface and Safety

1

Preface and Safety

Yaskawa manufactures products used as components in a wide variety of industrial systems 

and equipment. The selection and application of Yaskawa products remain the responsibility 

of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its 

products are incorporated into the final system design. Under no circumstances should any 

Yaskawa product be incorporated into any product or design as the exclusive or sole safety 

control. Without exception, all controls should be designed to detect faults dynamically and 

fail safely under all circumstances. All systems or equipment designed to incorporate a 

product manufactured by Yaskawa must be supplied to the end user with appropriate 

warnings and instructions as to the safe use and operation of that part. Any warnings 

provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express 

warranty only as to the quality of its products in conforming to standards and specifications 

published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS 

OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses, 

or claims arising from misapplication of its products.

Applicable Documentation

The following manuals are available for the option: 

Digital Output DO-A3 Option

Yaskawa AC Drive 

1000-Series Option 

Digital Output DO-A3 

Installation Manual

Manual No: TOBPC73060041

Read this manual first.
The installation manual is packaged with the 
option and contains information required to install 
the option and set up related drive parameters.

Yaskawa Drive

Yaskawa AC Drive 

1000-Series

Quick Start Guide

The drive manuals cover basic installation, 
wiring, operation procedures, functions, 
troubleshooting, and maintenance information.
The manuals also include important information 
about parameter settings and drive tuning.
Access these sites to obtain Yaskawa instruction 
manuals:
U.S.: http://www.yaskawa.com
Europe: http://www.yaskawa.eu.com
Japan: http://www.e-mechatronics.com
For questions, contact your local Yaskawa sales 
office or the nearest Yaskawa representative.

Yaskawa AC Drive 

1000-Series 

Technical Manual

Содержание DO-A3

Страница 1: ...To properly use the product read this manual thoroughly and retain for easy reference inspection and maintenance Ensure the end user receives this manual Installation Manual Digital Output YASKAWA AC...

Страница 2: ...prior written permission of Yaskawa No patent liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its high qual...

Страница 3: ...00 Series Option DO A3 Installation Manual 3 Table of Contents 1 PREFACE AND SAFETY 4 2 PRODUCT OVERVIEW 7 3 RECEIVING 8 4 OPTION COMPONENTS 9 5 INSTALLATION PROCEDURE 10 6 RELATED PARAMETERS 22 7 TRO...

Страница 4: ...s to the quality of its products in conforming to standards and specifications published in the Yaskawa manual NO OTHER WARRANTY EXPRESS OR IMPLIED IS OFFERED Yaskawa assumes no liability for any pers...

Страница 5: ...lure to heed these messages could cause fatal injury or damage products and related equipment and systems Note Indicates supplemental information that is not related to safety messages Drive Yaskawa A...

Страница 6: ...new copies of the manual contact a Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover DANGER Heed the safety messages in this manual Fail...

Страница 7: ...to expand the number of available digital outputs to monitor drive run status The option has the following features Six photocoupler outputs 48 V 50 mA or less Two relay outputs 250 Vac 1 A or less 3...

Страница 8: ...nformation Contact your supplier if you have received the wrong model or the option does not function properly Option Package Contents Tools Required for Installation A Phillips screwdriver M3 metric...

Страница 9: ...Blocks TB1 and TB2 Refer to Table 4 on page 21 for details on TB1 and TB2 terminal functions and signal levels A Terminal block TB1 D Terminal block TB2 B Connector CN5 E Model number C Installation...

Страница 10: ...NING Electrical Shock Hazard Do not remove the front covers of the drive while the power is on Failure to comply could result in death or serious injury The diagrams in this section may include option...

Страница 11: ...ower off while the drive is running or outputting voltage Failure to comply may cause the application to operate incorrectly or damage the drive Do not operate damaged equipment Failure to comply may...

Страница 12: ...ck Start Guide packaged with the drive for information on wiring and connecting the drive Figure 2 shows an exploded view of the drive with the option and related components for reference Figure 2 Fig...

Страница 13: ...ing on drive size DANGER Electrical Shock Hazard Disconnect all power to the drive and wait at least the amount of time specified on the drive front cover safety label After all indicators are off mea...

Страница 14: ...0 41C 1000 Series Option DO A3 Installation Manual 2 Insert the option card B into the CN5 A J CN5 B K or CN5 C L connector located on the drive and fasten it into place using one of the included scre...

Страница 15: ...Figure 5 Figure 5 Connect the Ground Wire Note 1 The option package includes three ground wires Use the longest wire when plugging the option into connector CN5 C on the drive side Use the next longe...

Страница 16: ...e may cause erroneous operation damage the terminal block or cause a fire NOTICE Heat shrink tubing or electrical tape may be required to ensure that cable shielding does not contact other wiring Insu...

Страница 17: ...use stable power supply for the voltage reference source Figure 8 Figure 8 Option Connection Diagram 1 Double check the polarity on the diode when connecting a DC relay 2 Install a surge absorber SA...

Страница 18: ...and leave no sharp edges to damage wiring Route the wiring inside the enclosure as shown in Figure 9 B for drives that do not require routing through the front cover Refer to the Peripheral Devices O...

Страница 19: ...e the digital operator D Figure 10 Figure 10 Replace the Front Covers and Digital Operator Note Take proper precautions when wiring the option so that the front covers will easily fit back onto the dr...

Страница 20: ...rminal Sizes Terminal signal Screw Size Tightening Torque Nxm inxlb Bare Cable Crimp Terminals Wire Type Applicable Gauges mm2 Recomm Gauge mm2 Applicable Gauges mm2 Recomm Gauge mm2 P1 to P6 PC M2 0...

Страница 21: ...arameters to determine the function assigned to each output M1 Contact relay output 1 N O output Max voltage and current 250 Vac 1 A 30 Vdc 1 A M2 M3 Contact relay output 2 M4 TB2 P1 Photocoupler outp...

Страница 22: ...t F5 09 1 Binary Code Output F5 09 2 Multi Function Output TB1 M1 M2 Zero speed During run Determined by F5 07 M3 M4 Speed agree Alarm excluding bb Determined by F5 08 TB2 P1 PC oC GF Overcurrent Bina...

Страница 23: ...tput terminals P1 through P6 1 Default 0 Range 0 to 1A7 F5 02 39A Terminal P2 PC Output Selection Default 1 Range 0 to 1A7 F5 03 39B Terminal P3 PC Output Selection Default 2 Range 0 to 1A7 F5 04 39C...

Страница 24: ...e Solution Option at drive port CN5 A was changed during run Turn the power off and check the connectors between the drive and option Digital Operator Display Fault Name oFb01 Option Fault CN5 B Optio...

Страница 25: ...wiring under 50 m 164 ft Separate the control wiring to the option main circuit wiring and power lines Interface Circuit Figure 11 Figure 11 Output Interface Circuit Digital Operator Display Fault Nam...

Страница 26: ...um allowable voltage current 48 Vdc 50 mA Contact Relay Output 2 outputs independent Maximum allowable voltage current 250 Vac 1 A 30 Vdc 1 A Ambient Temperature 10 C to 50 C 14 F to 122 F Humidity 95...

Страница 27: ...ication Revision Number Section Revised Content July 2010 Back cover Revision Address July 2010 Entire Document Edited for procedural clarity and readability Back cover Revision Address July 2009 Chap...

Страница 28: ...w Tech Park 556741 Singapore Phone 65 6282 3003 Fax 65 6289 3003 http www yaskawa com sg YASKAWA ELECTRIC SHANGHAI CO LTD No 18 Xizang Zhong Road 17F Harbour Ring Plaza Shanghai 200001 China Phone 86...

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