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7  Troubleshooting

YASKAWA Europe

 

TOEP C710606 96A - AC Drive A1000  IP54 Wallmount - Quick Start Guide

 EN 33

Operator Programing Errors

An Operator Programming Error (oPE) occurs when an inapplicable parameter is set or an individual parameter setting is 
inappropriate. When an oPE error is displayed, press the ENTER button to display U1-18 (oPE fault constant). This 
monitor will display the parameter that is causing the oPE error.

Auto-Tuning Errors

Digital Operator 

Cause

Corrective Action

Drive capacity and value set to o2-04 do not match.

Correct the value set to o2-04.

Parameters were set outside the allowable setting range.

Set parameters to the proper values.

A contradictory setting is assigned to multi-function contact 

inputs H1-01 through to H1-08.

• The same function is assigned to two inputs. (this excludes 

“External fault” and “Not used”)

• Input functions which require the setting of other input 

functions were set alone.

• Input functions that are not allowed to be used 

simultaneously have been set.

• Fix any incorrect settings.
• Refer to the Technical Manual for more details.

• The run command source (b1-02) or frequency reference 

source (b1-01) is set to 3 but no option card is installed.

• The frequency reference source is set to pulse input but 

H6-01 is not 0.

• Install the required option card.
• Correct the values set to b1-01 and b1-02.

Settings to multi-function analog inputs H3-02 and H3-10 
and PID functions conflict.

• H3-02 and H3-10 are set to the same value. (this excludes 

settings 0 and F)

• PID functions have been assigned to both analog inputs and 

the pulse input at the same time.

• Fix any incorrect setting.
• Refer to the Technical Manual for more details.

A function has been set that cannot be used in the control 

mode selected.(might appear after control mode change)

• Fix any incorrect setting.
• Refer to the Technical Manual for more details.

The V/f pattern setting is incorrect.

• Check the V/f pattern settings.
• Refer to the Technical Manual for more details.

One of the following setting errors has occurred while Online 
Tuning is enabled in OLV (A1-02 = 2):

• E2-02 has been set below 30% of the original default value
• E2-06 has been set below 50% of the original default value
• E2-03 = 0

Make sure E2-02, E2-03, and E2-06 are set the correct values.

Digital Operator

Cause

Corrective Action

Motor data fault
The input motor data are not valid. (e.g. the base frequency 
and base speed do not fit).

Re-enter the data and repeat Auto-Tuning.

Minor Fault

• The wiring is faulty.
• The load is too heavy.

• Check the wiring.
• Check the load. Always perform Auto-Tuning with the load 

uncoupled from the motor.

The STOP button was pressed and Auto-Tuning was 
canceled.

Repeat the Auto-Tuning.

Resistance fault

• Wrong input data.
• Auto tuning exceeded the given time frame.
• Calculated values out of range.

• Check the input data.
• Check the wiring.
• Re-enter the data and repeat the Auto-Tuning.

No-Load Current Error

• Incorrect data was entered.
• Auto tuning took too long.
• Calculated values out of range.

Rated Slip Error

• Wrong data input.
• Auto tuning exceeded the given time frame.
• Calculated values out of range.

oPE01

oPE02

oPE03

oPE05

oPE07

oPE08

oPE10

oPE18

Er-01

Er-02

Er-03

Er-04

Er-05

Er-08

Содержание CIMR-AC4A0103TAA

Страница 1: ...Start Guide MANUAL NO TOEP C710616 96A Type CIMR AC4A Models 400 V Class 18 5 to 90 kW To properly use the product read this manual thoroughly and retain for easy reference inspection and maintenance...

Страница 2: ...r written permission of YASKAWA No patent liability is assumed with respect to the use of the information contained herein Moreover because YASKAWA is constantly striving to improve its high quality p...

Страница 3: ...lmount Quick Start Guide Table of Contents 1 SAFETY INSTRUCTIONS AND GENERAL WARNINGS 4 2 MECHANICAL INSTALLATION 9 3 ELECTRICAL INSTALLATION 13 4 KEYPAD OPERATION 19 5 START UP 21 6 PARAMETER TABLE 2...

Страница 4: ...its products Scope of Delivery A1000 IP54 drives are prepared for wall mounting indoors Exposure to corrosive atmosphere is not allowed Applicable Documentation The following manuals are available for...

Страница 5: ...sages in this manual The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in this manual WARNING Indicates a hazardous situation which...

Страница 6: ...eye protection before beginning work on the drive Never short the output circuits of the drive Do not short the output circuits of the drive Failure to comply could result in death or serious injury...

Страница 7: ...o not touch the heatsink or braking resistor hardware until a powered down cooling period has elapsed NOTICE Equipment Hazard Observe proper electrostatic discharge procedures ESD when handling the dr...

Страница 8: ...tor terminals Failure to comply could result in damage to the drive or braking circuit Carefully review instruction manual of the Braking Unit CDBR when connecting it to the drive Do not modify the dr...

Страница 9: ...in an upright position Leave space around the unit for proper cooling as shown in the figure below Environment Conditions Installation Area Indoors Ambient Temperature 10 C to 40 C Drive reliability i...

Страница 10: ...ing is M10 tightening torque 18 to 22 Nm Model CIMR A Dimensions mm Weight kg 1 1 Weight is displayed without main switch with main switch Drive size W H D X Y E optional 4A0044 A 400 700 245 270 670...

Страница 11: ...lowable temperature of over 70 C such as LFLEX CLASSIC 110 115CY and UNITRONIC LiYCY TP by Lapp Kabel Drive Side Wiring Hole 1 1 Sealing grommets are fitted to control circuit wiring holes on receipt...

Страница 12: ...SET 50 EMSKV SET 50 21 to 35 4A0058 50 3 50 3 ESKV SET 50 EMSKV SET 50 21 to 35 4A0072 50 3 50 3 ESKV SET 50 EMSKV SET 50 21 to 35 4A0088 63 3 63 3 ESKV SET 63 SPRINT 63 reduction EMSKV SET 63 SPRINT...

Страница 13: ...e Train Input max 32 kHz Shield ground terminal Multi function analog pulse train inputs Power supply 10 5 Vdc max 20 mA Analog Input 1 Frequency Reference Bias 10 to 10 Vdc 20 k Analog Input 2 Freque...

Страница 14: ...ightening Torque Nm 4A0044 FWH 250A 16 to 25 16 15 M5 slotted 2 to 4 Nm M8 9 to 11 Nm 4A0058 4A0072 16 to 50 M6 slotted 2 5 to 5 Nm 4A0088 25 25 M6 3 to 6 Nm M10 18 to 23 Nm 4A0103 25 to 50 35 4A0139...

Страница 15: ...nt detection or damage the drive Ground Connection Take the following precautions when grounding the drive Never share the ground wire with other devices such as welding machines etc Always use a grou...

Страница 16: ...bar between 1 and 2 DC power supply input 1 not available For connection of the drive to a DC power supply of braking options connection of a DC reactor 1 DC power supply input 1 DC power supply inpu...

Страница 17: ...power supply H2 Safe Disable input 2 HC Safe Disable function common Safe disable function common Analog Inputs Pulse Train Input RP Multi function pulse train input Frequency reference Input frequen...

Страница 18: ...tor should not show EF3 otherwise fan monitoring is not wired correctly An EF3 fault cannot be reset until fan monitor wiring is corrected according to the table below Monitor Output MP Pulse train ou...

Страница 19: ...he drive is operating the motor flashes during deceleration to stop or when the frequency reference is 0 flashes quickly the drive is disabled by a DI the drive was stopped using a fast stop DI or a r...

Страница 20: ...Rdy MONITR FREF d1 01 U1 01 000 00Hz 3 4 0 00 50 00 0 00Hz DRV FWD Rdy MODE U1 01 0 00Hz U1 02 0 00Hz U1 03 0 00A DRV Monitor Menu Rdy MODE PRG Modified Consts HELP HELP DATA MODE PRG Quick Setting D...

Страница 21: ...high speed accuracy This mode should be used if the motor parameters are unknown and Auto Tuning cannot be performed Open Loop Vector Control A1 02 2 General variable speed applications Applications r...

Страница 22: ...120 of drive rated current for 60 s L3 02 Stall Prevention during Acceleration 150 120 L3 06 Stall Prevention during Run 150 120 Default carrier frequency 2 kHz 2 kHz Swing PWM Type Setting Applicati...

Страница 23: ...ltage is still applied to the motor during the tuning process even thought the motor may not be rotating b1 01 Reference source Frequency reference input 0 Operator keypad Set the frequency references...

Страница 24: ...he middle and right digit set the function and the left digit sets the output characteristics 0 Output as selected 1 Inverse output Multi Function Analog Inputs H3 The function of each analog input ca...

Страница 25: ...the motor without load and check if all input outputs and the sequence work as desired 2 Connect the load to the motor 3 Run the motor with load and make sure that there is no vibrations hunting or m...

Страница 26: ...ets the DC Injection Braking current as a percentage of the drive rated current b2 03 DC Injection Braking Time at Start Sets DC Injection Braking Zero Speed Control when in CLV PM time at start Disab...

Страница 27: ...nction Digital Input Terminal S1 to S8 Function Selection Selects the function of terminals S1 to S8 Setting H1 03 24 Default must not be changed Fan monitoring function Note Major functions are liste...

Страница 28: ...Input Bias Sets the level of the value selected in H6 01 when 0 Hz is input Pulse Output Setting H6 06 Pulse Train Monitor Selection Select the pulse train monitor output function value of the part o...

Страница 29: ...d current for a standard 4 pole YASKAWA motor Enter the no load current as indicated on the motor test report T1 10 Motor Rated Slip Stationary Auto Tuning Sets the motor rated slip After setting the...

Страница 30: ...h Most Recent Fault U3 05 to U3 10 5th to 10th Most Recent Fault U3 11 to U3 14 Cumulative Operation Time at 1st to 4th Most Recent Fault U3 15 to U3 20 Cumulative Operation Time at 5th to 10th Most R...

Страница 31: ...y the terminal board Change the drive Cannot Reset Fault reset was input when a Run command was active Turn off the Run command and reset the drive Option External Fault An external fault was tripped...

Страница 32: ...the motor load Use a motor with external cooling and set the correct motor in parameter L1 01 Check the sequence Check the rated current setting Drive Overload The load is too heavy The drive capacity...

Страница 33: ...settings 0 and F PID functions have been assigned to both analog inputs and the pulse input at the same time Fix any incorrect setting Refer to the Technical Manual for more details A function has bee...

Страница 34: ...rent Check the V f pattern setting Perform Auto Tuning without the load connected Check the input data and repeat Auto Tuning Motor iron core saturation alarm Calculated core saturation values out of...

Страница 35: ...e drive the instruction manual and safety standards should be permitted to wire inspect and maintain the Safe Disable input NOTICE From the moment terminal inputs H1 and H2 have opened it takes up to...

Страница 36: ...d is not active When Safe Disable was activated during stop normal operation can be resumed by simply turning on both Safe Disable inputs i e by deactivating Safe Torque Off When Safe Disable was acti...

Страница 37: ...is function Digital Operator Display When both Safe Disable inputs are open Hbb will flash in the digital operator display Should only one of the Safe Disable channels be on while the other is off Hbb...

Страница 38: ...8 Safe Disable Input Function EN 38 YASKAWA Europe TOEP C710606 96A AC Drive A1000 IP54 Wallmount Quick Start Guide...

Страница 39: ...bers of the revised manuals appear on the bottom of the back cover Date of Publication Rev No Section Revised Content May 2012 First edition MANUAL NO TOEP C710616 96A Published in Japan May 2012 12 0...

Страница 40: ...kawa co jp In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture thereof the export will fall under the rele...

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