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ENGINE
BY Service Manual
5-39
Pistons and Cylinders
IMPORTANT
Pistons and wrist pins are matched. NEVER
mix parts.
6. Insert the wrist pin and install the second
retaining ring.
Figure 5-53
Note: Install piston rings with markings facing
up
(Figure 5-53)
.
Figure 5-54
1 – Top Piston Ring
2 – Second Piston Ring
3 – Oil Ring
4 – Oil Ring Expander
7. Install the piston rings using a piston ring
installation tool. The oil ring
(Figure 5-54, (3))
has an expander spring underneath it
(Figure 5-54, (4))
. Install the expander end gap
and oil ring end gap 180° apart. Stagger all
exposed ring gaps 120° from each other with
none in line with the wrist pin.
Installation of Piston and Connecting
Rod
IMPORTANT
ALL parts that are being reused MUST be
installed in their original location and
orientation.
Figure 5-55
Figure 5-56
1. Bearing inserts for the connecting rod and rod
cap are different. Install bearing inserts having
an “S” and blue dye
in connecting
rod. Install bearing inserts having red dye
(Figure 5-55)
in rod cap.
000
383
0
(4)
(1)
(2)
(
3
)
Содержание 4BY
Страница 1: ...BY series 4BY 6BY SERVICE MANUAL ...
Страница 2: ...BY Service Manual BY series SERVICE MANUAL 4BY 6BY P N 0BBY0 G00100 MARINE ENGINES ...
Страница 5: ...TABLE OF CONTENTS iv 4BY 6BY Service Manual This Page Intentionally Left Blank ...
Страница 7: ...INTRODUCTION 1 2 BY Service Manual This Page Intentionally Left Blank ...
Страница 21: ...SAFETY 2 14 BY Service Manual Safety Precautions This Page Intentionally Left Blank ...
Страница 43: ...GENERAL SERVICE INFORMATION 3 22 BY Service Manual Unit Conversions This Page Intentionally Left Blank ...
Страница 55: ...PERIODIC MAINTENANCE 4 12 BY Service Manual Periodic Maintenance Procedures This Page Intentionally Left Blank ...
Страница 114: ...ENGINE BY Service Manual 5 59 Camshaft and Timing Gear Train This Page Intentionally Left Blank ...
Страница 129: ...ENGINE 5 74 BY Service Manual Attaching Engine to Repair Stand This Page Intentionally Left Blank ...
Страница 131: ...FUEL SYSTEM 6 2 BY Service Manual This Page Intentionally Left Blank ...
Страница 159: ...FUEL SYSTEM 6 30 BY Service Manual Repair This Page Intentionally Left Blank ...
Страница 161: ...COOLING SYSTEM 7 2 BY Service Manual This Page Intentionally Left Blank ...
Страница 181: ...COOLING SYSTEM 7 22 BY Service Manual Repair This Page Intentionally Left Blank ...
Страница 183: ...LUBRICATION 8 2 BY Service Manual This Page Intentionally Left Blank ...
Страница 199: ...LUBRICATION 8 18 BY Service Manual Repair This Page Intentionally Left Blank ...
Страница 201: ...TURBOCHARGER 9 2 BY Service Manual This Page Intentionally Left Blank ...
Страница 211: ...TURBOCHARGER 9 12 BY Service Manual Repair This Page Intentionally Left Blank ...
Страница 213: ...STARTER MOTOR 10 2 BY Service Manual This Page Intentionally Left Blank ...
Страница 219: ...STARTER MOTOR 10 8 BY Service Manual Remove and Install Starter Motor This Page Intentionally Left Blank ...
Страница 221: ...ALTERNATOR 11 2 BY Service Manual This Page Intentionally Left Blank ...
Страница 261: ...ELECTRICAL AND ECU 12 34 BY Service Manual Repair This Page Intentionally Left Blank ...
Страница 263: ...TROUBLESHOOTING 13 2 BY Service Manual This Page Intentionally Left Blank ...
Страница 275: ...TROUBLESHOOTING 13 14 BY Service Manual After Troubleshooting or Repair This Page Intentionally Left Blank ...