COOLING SYSTEM
7-14
BY Service Manual
Repair
11. Check level of power steering fluid or marine
gear oil and add if necessary.
Inspect and Clean Hydraulic Oil
Cooler
Figure 7-11
1. Loosen clamps
(Figure 7-11, (1))
and remove
seawater pipe
(Figure 7-11, (2))
.
2. Remove any loose debris from inside cooler.
3. Visually inspect cooling tubes for evidence of
debris, corrosion, or damage.
If the cooling tubes are plugged, remove cooler
and thoroughly backflush with water. NEVER
clean using a wooden dowel or wire brush.
Damage or inability to clean sufficiently will
require repair by a radiator shop or replacement
of oil cooler.
4. Install seawater pipe
(Figure 7-11, (2))
and
tighten clamps
(Figure 7-11, (1))
.
5. Start engine and check for water leaks.
Remove and Install Charge Air
Cooler
Figure 7-12
1. Drain seawater system.
2. Disconnect seawater pipe between hydraulic oil
cooler and charge air cooler
(Figure 7-12, (1))
.
3. Disconnect seawater pipe between charge air
cooler and heat exchanger
(Figure 7-12, (2))
.
4. Disconnect pipe between charge air cooler and
turbocharger
(Figure 7-12, (3))
.
5. Remove pipe between charge air cooler and
intake manifold
(Figure 7-12, (4))
.
6. Remove two bolts
(Figure 7-12, (5))
that attach
heat exchanger to charge air cooler.
7. Remove four lower bolts
(Figure 7-12, (6))
that
attach charge air cooler. Remove charge air
cooler assembly from engine.
8. Disassemble and repair as necessary.
Disassemble and Assemble Charge Air Cooler
on page 7-15.
9. Install charge air cooler and start all bolts.
10. Tighten mounting bolts to 46 N·m (40 ft-lb).
11. Install pipe between intake manifold and charge
air cooler.
12. Connect seawater pipes to each end of charge
air cooler.
000
3
655A
(1)
(1)
(2)
000
3
659D
(1)
(2)
(
3
)
(4)
(5)
(6)
Содержание 4BY
Страница 1: ...BY series 4BY 6BY SERVICE MANUAL ...
Страница 2: ...BY Service Manual BY series SERVICE MANUAL 4BY 6BY P N 0BBY0 G00100 MARINE ENGINES ...
Страница 5: ...TABLE OF CONTENTS iv 4BY 6BY Service Manual This Page Intentionally Left Blank ...
Страница 7: ...INTRODUCTION 1 2 BY Service Manual This Page Intentionally Left Blank ...
Страница 21: ...SAFETY 2 14 BY Service Manual Safety Precautions This Page Intentionally Left Blank ...
Страница 43: ...GENERAL SERVICE INFORMATION 3 22 BY Service Manual Unit Conversions This Page Intentionally Left Blank ...
Страница 55: ...PERIODIC MAINTENANCE 4 12 BY Service Manual Periodic Maintenance Procedures This Page Intentionally Left Blank ...
Страница 114: ...ENGINE BY Service Manual 5 59 Camshaft and Timing Gear Train This Page Intentionally Left Blank ...
Страница 129: ...ENGINE 5 74 BY Service Manual Attaching Engine to Repair Stand This Page Intentionally Left Blank ...
Страница 131: ...FUEL SYSTEM 6 2 BY Service Manual This Page Intentionally Left Blank ...
Страница 159: ...FUEL SYSTEM 6 30 BY Service Manual Repair This Page Intentionally Left Blank ...
Страница 161: ...COOLING SYSTEM 7 2 BY Service Manual This Page Intentionally Left Blank ...
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Страница 183: ...LUBRICATION 8 2 BY Service Manual This Page Intentionally Left Blank ...
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Страница 201: ...TURBOCHARGER 9 2 BY Service Manual This Page Intentionally Left Blank ...
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Страница 213: ...STARTER MOTOR 10 2 BY Service Manual This Page Intentionally Left Blank ...
Страница 219: ...STARTER MOTOR 10 8 BY Service Manual Remove and Install Starter Motor This Page Intentionally Left Blank ...
Страница 221: ...ALTERNATOR 11 2 BY Service Manual This Page Intentionally Left Blank ...
Страница 261: ...ELECTRICAL AND ECU 12 34 BY Service Manual Repair This Page Intentionally Left Blank ...
Страница 263: ...TROUBLESHOOTING 13 2 BY Service Manual This Page Intentionally Left Blank ...
Страница 275: ...TROUBLESHOOTING 13 14 BY Service Manual After Troubleshooting or Repair This Page Intentionally Left Blank ...