ENGINE
TNV DI Service Manual
6-89
Crankshaft and Camshaft Components
• When honing is completed, wash the cylinder
block with hot water and soap. The cylinder wall
is adequately cleaned when a white rag wiped
in cylinder comes out clean. Use brushes to
clean all passages and crevices. Rinse with hot
water and dry with compressed air. Apply clean
engine oil to all steel surfaces to prevent
rusting.
Reassembly of Crankshaft and
Piston Components
Notes:
• Proceed slowly. Make no forced assemblies
unless a pressing operation is called for. All
parts must be perfectly clean and lightly
lubricated when assembled.
• Use new gaskets, seals and O-rings during
assembly.
• Liberally apply clean engine oil to all internal
parts during assembly.
• All fasteners should be tightened to a given
torque. If a special torque is not provided in the
Special Torque Chart on page 6-25, tighten to
standard torque specifications. See Tightening
Torques for Standard Bolts and Nuts on
page 4-46.
Reassembly of Pistons
1. Select the parts needed to reassemble the
piston and connecting rod for one cylinder.
2. If removed, install a new wrist pin bushing
(Figure 6-130, (7)) using a press and the
appropriate service tool. Be sure to align the oil
holes.
Figure 6-130
3. Reinstall one circlip (Figure 6-130, (5)) into the
piston. Ensure the circlip is securely seated in
the groove.
IMPORTANT
The piston and connecting rod must be
assembled together in the correct
orientation. The orientation of the piston
and connecting rod are different depending
on engine model.
Piston to Connecting Rod Orientation - By Model
All TNV models - 82,
84(T), 88, 94, and 98(T)
Only TNV models - 106(T)
Orient the piston
identification mark
stamped on top of the
piston on the same side as
the rod and cap match
marks stamped on the
connecting rod.
Orient the piston
identification mark
stamped on top of the
piston on the opposite
side as the rod and cap
match marks stamped on
the connecting rod.
(3)
(4)
(5)
(9)
(6)
(8)
(7)
(5)
(2)
(1)
0001960
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Содержание 3TNV82A-B
Страница 6: ...TABLE OF CONTENTS iv TNV DI Service Manual This Page Intentionally Left Blank TNV_DI_SM_A4 book iv...
Страница 8: ...INTRODUCTION 1 2 TNV DI Service Manual This Page Intentionally Left Blank TNV_DI_SM_A4 book 2...
Страница 10: ...YANMAR WARRANTIES 2 2 TNV DI Service Manual This Page Intentionally Left Blank TNV_DI_SM_A4 book 2...
Страница 18: ...SAFETY 3 2 TNV DI Service Manual This Page Intentionally Left Blank TNV_DI_SM_A4 book 2...
Страница 40: ...SAFETY 3 24 TNV DI Service Manual Safety Precautions This Page Intentionally Left Blank TNV_DI_SM_A4 book 24...
Страница 92: ...PERIODIC MAINTENANCE 5 2 TNV DI Service Manual This Page Intentionally Left Blank TNV_DI_SM_A4 book 2...
Страница 284: ...FUEL SYSTEM 7 44 TNV DI Service Manual Fuel Injectors This Page Intentionally Left Blank TNV_DI_SM_A4 book 44...
Страница 286: ...COOLING SYSTEM 8 2 TNV DI Service Manual This Page Intentionally Left Blank TNV_DI_SM_A4 book 2...
Страница 298: ...COOLING SYSTEM 8 14 TNV DI Service Manual Engine Coolant Pump This Page Intentionally Left Blank TNV_DI_SM_A4 book 14...
Страница 300: ...LUBRICATION SYSTEM 9 2 TNV DI Service Manual This Page Intentionally Left Blank TNV_DI_SM_A4 book 2...
Страница 318: ...LUBRICATION SYSTEM 9 20 TNV DI Service Manual Trochoid Oil Pump This Page Intentionally Left Blank TNV_DI_SM_A4 book 20...
Страница 320: ...TURBOCHARGER 10 2 TNV DI Service Manual This Page Intentionally Left Blank TNV_DI_SM_A4 book 2...
Страница 334: ...TURBOCHARGER 10 16 TNV DI Service Manual Periodic Inspection This Page Intentionally Left Blank TNV_DI_SM_A4 book 16...
Страница 336: ...STARTER MOTOR 11 2 TNV DI Service Manual This Page Intentionally Left Blank TNV_DI_SM_A4 book 2...
Страница 378: ...ELECTRONIC CONTROL SYSTEM 13 2 TNV DI Service Manual This Page Intentionally Left Blank TNV_DI_SM_A4 book 2...
Страница 383: ...ELECTRONIC CONTROL SYSTEM TNV DI Service Manual 13 7 Electronic control harness connections TNV_DI_SM_A4 book 7...
Страница 386: ...ELECTRIC WIRING 14 2 TNV DI Service Manual This Page Intentionally Left Blank TNV_DI_SM_A4 book 2...