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PERIODIC MAINTENANCE AND ADJUSTMENT

7-40

7

EAU24350

Supporting the motorcycle

Since this model is not equipped with a
centerstand, follow these precautions
when removing the front and rear
wheel or performing other maintenance
requiring the motorcycle to stand up-
right. Check that the motorcycle is in a
stable and level position before starting
any maintenance. A strong wooden
box can be placed under the engine for
added stability.

To service the front wheel

1. Stabilize the rear of the motorcycle

by using a motorcycle stand or, if
an additional motorcycle stand is
not available, by placing a jack un-
der the frame in front of the rear
wheel.

2. Raise the front wheel off the

ground by using a motorcycle
stand.

To service the rear wheel

Raise the rear wheel off the ground by
using a motorcycle stand or, if a motor-
cycle stand is not available, by placing

a jack either under each side of the
frame in front of the rear wheel or under
each side of the swingarm.

EAU24360

Front wheel

EAU34594

To remove the front wheel

WARNING

EWA10821

To avoid injury, securely support the
vehicle so there is no danger of it
falling over.

1. Loosen the front wheel axle pinch

bolts, the axle bolt, and then the
brake caliper bolts.

2. Lift the front wheel off the ground

according to the procedure on
page 7-40.

1. Front wheel axle pinch bolt

U13S12E0.book Page 40 Tuesday, September 15, 2009 1:52 PM

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Содержание YZFR6Z(C)

Страница 1: ...DIC183 13S 28199 12 YZFR6Z C OWNER S MANUAL Read this manual carefully before operating this vehicle LIT 11626 23 68...

Страница 2: ...EAU10042 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold U13S12E0 book Page 1 Tuesday September 15 2009 1 52 PM...

Страница 3: ...in these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual Yamaha cont...

Страница 4: ...all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates...

Страница 5: ...Corporation U S A 1st edition September 2009 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in...

Страница 6: ...maintenance chart for the emission control system 7 3 General maintenance and lubrication chart 7 5 Removing and installing cowlings and panels 7 9 Checking the spark plugs 7 13 Canister for Californ...

Страница 7: ...Rear wheel 7 42 Troubleshooting 7 44 Troubleshooting charts 7 45 MOTORCYCLE CARE AND STORAGE 8 1 Matte color caution 8 1 Care 8 1 Storage 8 4 SPECIFICATIONS 9 1 CONSUMER INFORMATION 10 1 Identificati...

Страница 8: ...They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is ava...

Страница 9: ...tectibe clothing PREMIUM UNLEADED GASOLINE ONLY 91 Min Pump Octane R M 2 TIRE INFORMATION Cold tire normal pressure should be set as follows Up to 90 kg 198 lbs load FRONT REAR 250 kPa 2 50 kgf cm 36...

Страница 10: ...LOCATION OF IMPORTANT LABELS 1 3 1 1 2 3 U13S12E0 book Page 3 Tuesday September 15 2009 1 52 PM...

Страница 11: ...1 2 2 2 3 2 4 2 2 1 3 1 4 1 1 1 FUEL DELIVERY FUEL PUMP FUEL FILTER PRESS REGULATOR 13S 2178A 10 FUEL TANK 13S 21684 10 13S 21686 10 CHARCOAL CANISTER 2 California only 1 California only 3 California...

Страница 12: ...enger The failure of motorists to detect and recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who...

Страница 13: ...ontribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abrasions or lacerations Never wear loo...

Страница 14: ...the motorcycle to minimize imbalance or instabili ty Shifting weights can create a sud den imbalance Make sure that ac cessories and cargo are securely attached to the motorcycle before riding Check...

Страница 15: ...t distribution or aerody namic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories m...

Страница 16: ...hock absorber assembly compression damping force adjusting bolt for slow compression damping page 4 21 7 Owner s tool kit page 7 2 8 Shock absorber assembly rebound damping force adjusting screw page...

Страница 17: ...jection system fuse page 7 36 6 Battery page 7 34 7 Air filter element page 7 20 8 Coolant reservoir page 7 17 9 Radiator cap page 7 17 10 Engine oil filler cap page 7 14 11 Coolant drain bolt page 7...

Страница 18: ...2 Left handlebar switches page 4 11 3 Main switch steering lock page 4 1 4 Multi function meter unit page 4 5 5 Front brake fluid reservoir page 7 27 6 Right handlebar switches page 4 11 7 Brake leve...

Страница 19: ...ine is started and stays on until the key is turned to OFF even if the engine stalls EAU10661 OFF All electrical systems are off The key can be removed WARNING EWA10061 Never turn the key to OFF or LO...

Страница 20: ...circuit of the warning light can be checked by turning the key to ON The warning light should come on for a few seconds and then go off If the warning light does not come on initially when the key is...

Страница 21: ...is device for the fuel level de tection circuit If a problem is detected in the fuel level detection circuit the fol lowing cycle will be repeated until the malfunction is corrected The fuel level war...

Страница 22: ...ding 117 134 C 243 274 F Temperature display flashes Warning light comes on Stop the vehicle and allow it to idle until the coolant temperature goes down If the temperature does not go down stop the e...

Страница 23: ...to the next higher gear The electrical circuit of the indicator light can be checked by turning the key to ON The indicator light should come on for a few seconds and then go off If the indicator lig...

Страница 24: ...edometer and odometer tripmeter displays be tween kilometers and miles press the SELECT button for at least one second Tachometer The electric tachometer allows the rider to monitor the engine speed a...

Страница 25: ...will reset itself automatically and the display will return to the prior mode after refueling and traveling 5 km 3 mi Stopwatch mode To change the display to the stopwatch mode select it by pushing th...

Страница 26: ...arning light comes on if the engine overheats When the key is turned to ON the coolant temperature is auto matically displayed even if the air intake temperature was displayed prior to turning the key...

Страница 27: ...engine speed at which the indi cator light will be deactivated Shift timing indicator light bright ness This function allows you to adjust the brightness of the indicator light to suit your preferenc...

Страница 28: ...the SELECT button to con firm the selected engine speed The control mode changes to the shift timing indicator light deactiva tion function To set the shift timing indicator light de activation functi...

Страница 29: ...itch to sound the horn EAU12660 Engine stop switch Set this switch to before starting the engine Set this switch to to stop the engine in case of an emergen cy such as when the vehicle overturns or wh...

Страница 30: ...on with the clutch lever when shifting the gears of the 6 speed con stant mesh transmission equipped on this motorcycle EAU33851 Brake lever The brake lever is located at the right handlebar grip To a...

Страница 31: ...pen the fuel tank cap Open the fuel tank cap lock cover in sert the key into the lock and then turn it 1 4 turn clockwise The lock will be re leased and the fuel tank cap can be opened To close the fu...

Страница 32: ...on such as the pilot lights of water heaters and clothes dryers 2 Do not overfill the fuel tank When refueling be sure to insert the pump nozzle into the fuel tank filler hole Stop filling when the fu...

Страница 33: ...anol and that contain ing methanol Gasohol containing ethanol can be used if the ethanol con tent does not exceed 10 E10 Gas ohol containing methanol is not recommended by Yamaha because it can cause...

Страница 34: ...t sys tem has cooled down before do ing any maintenance work Do not allow the engine to idle more than a few minutes Long idling can cause a build up of heat NOTICE ECA10701 Use only unleaded gasoline...

Страница 35: ...ssenger seat and pull it forward To install the passenger seat 1 Insert the projections on the pas senger seat into the seat holders as shown and then push the front of the seat down to lock it in pla...

Страница 36: ...nd then clip the snap hook onto the cable holder as shown 4 Install the passenger seat WARNING Never ride with a helmet attached to a helmet holding cable since the helmet may hit objects causing loss...

Страница 37: ...sting screws compres sion damping force adjusting bolts for fast compression damping and com pression damping force adjusting bolts for slow compression damping NOTICE ECA10101 To avoid damaging the m...

Страница 38: ...ompres sion damping turn the adjusting bolt on each fork leg in direction a To de crease the compression damping force and thereby soften the compression damping turn the adjusting bolt on each fork l...

Страница 39: ...ry EAU42944 Adjusting the shock absorber assembly This shock absorber assembly is equipped with a spring preload adjust ing ring a rebound damping force ad justing screw a compression damping force ad...

Страница 40: ...force and thereby soften the rebound damping turn the adjusting screw in di rection b Compression damping force Compression damping force for fast compression damping To increase the compression damp...

Страница 41: ...e shock absorber assembly Do not tamper with or attempt to open the cylinder assembly Do not subject the shock ab sorber assembly to an open flame or other high heat source This may cause the unit to...

Страница 42: ...el is equipped with Yamaha s EXUP EXhaust Ultimate Power valve system This system boosts engine power by means of a valve that regu lates the inner diameter of the exhaust pipe The EXUP system valve i...

Страница 43: ...esigned to assist the operator in fulfilling the respon sibility of raising the sidestand be fore starting off Therefore check this system regularly as described below and have a Yamaha dealer re pair...

Страница 44: ...ve the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden The neutral switch may not be working correctly The mot...

Страница 45: ...ts ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check the fuel tank breather overflow hose for obstructions cracks or damage and check the hose c...

Страница 46: ...free play and lubricate cable and grip housing 7 21 7 31 Control cables Make sure that operation is smooth Lubricate if necessary 7 30 Drive chain Check chain slack Adjust if necessary Check chain con...

Страница 47: ...htened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is not working co...

Страница 48: ...t idling for 20 minutes In this case the multi function display indicates error code 70 but this is not a mal function Push the start switch to clear the error code and to restart the engine EAU16256...

Страница 49: ...c The gear positions are shown in the il lustration TIP To shift the transmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel and then sligh...

Страница 50: ...ommended shift points during acceleration and deceleration are shown in the table below EAU16841 Engine break in There is never a more important period in the life of your engine than the period betwe...

Страница 51: ...may cause discoloration of the exhaust pipe but this is normal EAU17213 Parking When parking stop the engine and then remove the key from the main switch WARNING EWA10311 Since the engine and exhaust...

Страница 52: ...ing engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon...

Страница 53: ...he owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain main...

Страница 54: ...000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 1 Fuel line Check fuel hoses for cracks or damage Replace if necessary 2 Spark plugs Ch...

Страница 55: ...n sys tem Check the air cut off valve reed valve and hose for damage Replace any damaged parts No ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 1...

Страница 56: ...operation Adjust or replace cable 3 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 4 Rear brake Check operation fluid level and for fluid leakage Replac...

Страница 57: ...ack with lithium soap based grease Every 12000 mi 19000 km 12 Chassis fasteners Check all chassis fitting and fas teners Correct if necessary 13 Brake lever pivot shaft Apply silicone grease lightly 1...

Страница 58: ...Change warm engine before draining 23 Engine oil filter car tridge Replace 24 Cooling system Check hoses for cracks or dam age Replace if necessary Change with ethylene glycol anti freeze coolant ever...

Страница 59: ...uired Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged 27 Thrott...

Страница 60: ...n this chapter Refer to this section each time a cowling or panel needs to be re moved and installed EAU44931 Cowlings A and B To remove one of the cowlings 1 Remove the bolts quick fasteners and quic...

Страница 61: ...e slot slide the cowling forward and then remove the re maining projections from the slots as shown 4 Disconnect the turn signal light lead coupler 1 Quick fastener 2 Quick fastener screw 1 Cowling B...

Страница 62: ...own 4 Install the bolts quick fasteners and quick fastener screw EAU39092 Cowling C To remove the cowling 1 Remove cowling B and panel B See page 7 9 2 Unfasten the wire harness by pressing on the pro...

Страница 63: ...orig inal position and then close the plastic fastener 4 Install the cowling and the panel EAU39061 Panels A and B To remove one of the panels Remove the bolts and then pull the panel off as shown To...

Страница 64: ...essive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specification Clean...

Страница 65: ...nance and lubrication chart To check the engine oil level 1 Place the vehicle on a level sur face and hold it in an upright posi tion A slight tilt to the side can result in a false reading 2 Start th...

Страница 66: ...e the engine oil filler cap the engine oil drain bolt and its gasket to drain the oil from the crankcase TIP Skip steps 6 12 if the oil filter cartridge is not being replaced 6 Remove the shift arm by...

Страница 67: ...shift arm with the match mark on the shift shaft and installing the bolt then tighten ing it to the specified torque NOTICE Be sure to align the match marks to ensure proper shifting If the match mar...

Страница 68: ...lickers or remains on even if the oil level is correct immediately turn the engine off and have a Yamaha dealer check the vehicle 16 Turn the engine off and then check the oil level and correct it if...

Страница 69: ...ainst frost and corrosion If water has been added to the coolant have a Yamaha dealer check the anti freeze content of the coolant as soon as possible otherwise the effectiveness of the coolant will b...

Страница 70: ...l the coolant reservoir cap 14 Pour the recommended coolant into the radiator until it is full 15 Install the radiator cap start the engine let it idle for several min utes and then turn it off 16 Rem...

Страница 71: ...64 Air filter element The air filter element must be replaced at the intervals specified in the periodic maintenance and lubrication chart Have a Yamaha dealer replace the air filter element EAU44734...

Страница 72: ...EAU21752 Tires To maximize the performance durabil ity and safe operation of your motorcy cle note the following points regarding the specified tires Tire air pressure The tire air pressure should be...

Страница 73: ...cement of all wheel and brake related parts includ ing the tires should be left to a Yamaha dealer who has the necessary professional knowl edge and experience Tire information Tire air pressure measu...

Страница 74: ...super high speed tires Note the following points in order to make the most ef ficient use of these tires Use only the specified replace ment tires Other tires may run the danger of bursting at super...

Страница 75: ...justing the clutch lever free play The clutch lever free play should mea sure 10 0 15 0 mm 0 39 0 59 in as shown Periodically check the clutch le ver free play and if necessary adjust it as follows To...

Страница 76: ...ARNING EWA14211 A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there is air in the hydraulic system have a Yamaha dealer bleed the system be fo...

Страница 77: ...36890 Front brake pads Each front brake pad is provided with wear indicators which allows you to check the brake pad wear without hav ing to disassemble the brake To check the brake pad wear check the...

Страница 78: ...ecommended quality brake fluid otherwise the rubber seals may deteriorate causing leakage and poor braking perfor mance Refill with the same type of brake fluid Mixing fluids may result in a harmful c...

Страница 79: ...checked before each ride and adjusted if necessary EAU22773 To check the drive chain slack 1 Place the motorcycle on the side stand TIP When checking and adjusting the drive chain slack there should b...

Страница 80: ...TIP Using the alignment marks on each drive chain puller make sure that both chain pullers are in the same position for proper wheel alignment Use the end of the swingarm as the reference point for th...

Страница 81: ...the drive chain dry 3 Thoroughly lubricate the drive chain with a special O ring chain lubricant NOTICE Do not use engine oil or any other lubri cants for the drive chain as they may contain substanc...

Страница 82: ...icated by a Yamaha dealer at the intervals speci fied in the periodic maintenance chart EAU44272 Checking and lubricating the brake and shift pedals Brake pedal Shift pedal The operation of the brake...

Страница 83: ...hould be checked before each ride and the sidestand pivot and metal to metal contact surfaces should be lubricated if necessary WARNING EWA10731 If the sidestand does not move up and down smoothly hav...

Страница 84: ...the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury securely supp...

Страница 85: ...ing EAU23291 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel h...

Страница 86: ...harge a VRLA Valve Regulated Lead Acid battery a special con stant voltage battery charger is re quired Using a conventional battery charger will damage the battery If you do not have access to a con...

Страница 87: ...EWA15131 3 Turn the key to ON and turn on the electrical circuit in question to check if the device operates 4 If the fuse immediately blows again have a Yamaha dealer check the electrical system 1 M...

Страница 88: ...n gerprints on the headlight bulb using a cloth moistened with al cohol or thinner Headlight lens Do not affix any type of tinted film or stickers to the headlight lens Do not use a headlight bulb of...

Страница 89: ...ke light This model is equipped with an LED type tail brake light If the tail brake light does not come on have a Yamaha dealer check it EAU24204 Replacing a turn signal light bulb 1 Remove the turn s...

Страница 90: ...1 Remove the license plate light unit by removing the screws 2 Remove the license plate light bulb socket together with the bulb by pulling it out 3 Remove the burnt out bulb by pull ing it out 4 Ins...

Страница 91: ...acing a jack un der the frame in front of the rear wheel 2 Raise the front wheel off the ground by using a motorcycle stand To service the rear wheel Raise the rear wheel off the ground by using a mot...

Страница 92: ...own 4 Install the brake calipers by install ing the bolts and then tightening them to the specified torque TIP Make sure that there is enough space between the brake pads before install ing the brake...

Страница 93: ...44951 To remove the rear wheel WARNING EWA10821 To avoid injury securely support the vehicle so there is no danger of it falling over 1 Loosen the axle nut 2 Lift the rear wheel off the ground accordi...

Страница 94: ...ke after the wheel has been re moved together with the brake disc otherwise the brake pads will be forced shut ECA11071 EAU39172 To install the rear wheel 1 Install the wheel and the brake cal iper br...

Страница 95: ...y repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation p...

Страница 96: ...aha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check...

Страница 97: ...press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommende...

Страница 98: ...let with a plastic bag after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly in stalled 3 Re...

Страница 99: ...ld detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area...

Страница 100: ...remaining dirt 6 Touch up minor paint damage caused by stones etc 7 Wax all painted surfaces 8 Let the motorcycle dry completely before storing or covering it WARNING EWA11131 Contaminants on the bra...

Страница 101: ...e electrodes are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder walls with oil WARNING To prevent dam age or...

Страница 102: ...ridge replacement 2 60 L 2 75 US qt 2 29 Imp qt Cooling system Coolant reservoir capacity up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator capacity including all routes 2 30 L 2 43...

Страница 103: ...kg 198 410 lb Front 250 kPa 2 50 kgf cm 36 psi Rear 290 kPa 2 90 kgf cm 42 psi High speed riding Front 250 kPa 2 50 kgf cm 36 psi Rear 290 kPa 2 90 kgf cm 42 psi Front wheel Wheel type Cast wheel Rim...

Страница 104: ...Neutral indicator light LED High beam indicator light LED Oil level warning light LED Turn signal indicator light LED Fuel level warning light LED Coolant temperature warning light LED Engine trouble...

Страница 105: ...ification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification num...

Страница 106: ...ordering spare parts from a Yamaha dealer EAU48270 Vehicle Emission Control Informa tion label The Vehicle Emission Control Informa tion label is affixed at the location in the illustration This label...

Страница 107: ...d if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha...

Страница 108: ...e for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or...

Страница 109: ...er that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 400...

Страница 110: ...TION 10 6 10 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks U13S12E0 book Page 6 Tuesday September...

Страница 111: ...arranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer An inspection and re...

Страница 112: ...ater date Each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty can...

Страница 113: ...repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is includ...

Страница 114: ...protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help...

Страница 115: ...4 11 Headlight bulb replacing 7 37 Helmet holding cable 4 18 High beam indicator light 4 2 Horn switch 4 11 I Identification numbers 10 1 Ignition circuit cut off system 4 25 Indicator and warning lig...

Страница 116: ...t bulb replacing 7 38 Turn signal switch 4 11 V Valve clearance 7 21 Vehicle Emission Control Information label 10 2 Vehicle identification number 10 1 W Warranty extended 10 9 Warranty limited 10 7 W...

Страница 117: ...U13S12E0 book Page 3 Tuesday September 15 2009 1 52 PM...

Страница 118: ...PRINTED IN JAPAN 2009 10 0 3 1 CR E PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD DIC183...

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