CRANKSHAFT
5-73
2. Install:
• Piston ring
(into the cylinder)
NOTE:
Level the piston ring into the cylinder with the
piston crown.
3. Measure:
• Piston ring end gap
Out of specification
→
Replace the piston
ring.
NOTE:
The oil ring expander spacer’s end gap cannot
be measured. If the oil ring rail’s gap is exces-
sive, replace all three piston rings.
EAS24440
CHECKING THE PISTON PIN
1. Check:
• Piston pin
Blue discoloration/grooves
→
Replace the
piston pin and then check the lubrication
system.
2. Measure:
• Piston pin outside diameter “a”
Out of specification
→
Replace the piston
pin.
3. Measure:
• Piston pin bore diameter “b”
Out of specification
→
Replace the piston.
Piston ring side clearance
Top ring
0.030–0.065 mm (0.0012–
0.0026 in)
Limit
0.115 mm (0.0045 in)
2nd ring
0.020–0.055 mm (0.0008–
0.0022 in)
Limit
0.115 mm (0.0045 in)
a. 5 mm (0.20 in)
Piston ring end gap
Top ring
0.15–0.25 mm (0.0059–0.0098
in)
Limit
0.50 mm (0.0197 in)
2nd ring
0.30–0.45 mm (0.0118–0.0177
in)
Limit
0.80 mm (0.0315 in)
Oil ring
0.10–0.40 mm (0.0039–0.0157
in)
Piston pin outside diameter
16.991–17.000 mm (0.6689–
0.6693 in)
Limit
16.971 mm (0.6682 in)
Piston pin bore inside diameter
17.002–17.013 mm (0.6694–
0.6698 in)
Limit
17.043 mm (0.6710 in)
Содержание YZFR1W
Страница 1: ...2007 MOTORCYCLE SERVICE MANUAL Model YZFR1W 4C8281972000 4C8281972000 ...
Страница 50: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 22 ...
Страница 53: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 EAS20410 LUBRICATION DIAGRAMS ...
Страница 55: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 ...
Страница 57: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 ...
Страница 59: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 A A A A ...
Страница 60: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 32 1 Main axle 2 Oil delivery pipe 3 Drive axle ...
Страница 61: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 ...
Страница 62: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 34 1 Cylinder head 2 Crankshaft ...
Страница 63: ...COOLING SYSTEM DIAGRAMS 2 35 EAS20420 COOLING SYSTEM DIAGRAMS ...
Страница 64: ...COOLING SYSTEM DIAGRAMS 2 36 1 Water pump 2 Radiator 3 Radiator fan ...
Страница 65: ...COOLING SYSTEM DIAGRAMS 2 37 ...
Страница 66: ...COOLING SYSTEM DIAGRAMS 2 38 1 Radiator cap 2 Radiator 3 Oil cooler 4 Thermostat ...
Страница 67: ...CABLE ROUTING 2 39 EAS20430 CABLE ROUTING ...
Страница 69: ...CABLE ROUTING 2 41 ...
Страница 71: ...CABLE ROUTING 2 43 ...
Страница 73: ...CABLE ROUTING 2 45 ...
Страница 75: ...CABLE ROUTING 2 47 ...
Страница 77: ...CABLE ROUTING 2 49 ...
Страница 79: ...CABLE ROUTING 2 51 ...
Страница 81: ...CABLE ROUTING 2 53 ...
Страница 171: ...HANDLEBARS 4 49 ...
Страница 197: ...CHAIN DRIVE 4 75 ...
Страница 200: ...CHECKING THE TRANSMISSION 5 90 INSTALLING THE TRANSMISSION 5 91 ...
Страница 292: ...TRANSMISSION 5 92 4 Check Transmission Rough movement Repair NOTE Oil each gear shaft and bearing thoroughly ...
Страница 293: ...TRANSMISSION 5 93 ...
Страница 314: ...THROTTLE BODIES 7 8 ...
Страница 317: ...AIR INDUCTION SYSTEM 7 11 ...
Страница 320: ...IGNITION SYSTEM 8 1 EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM ...
Страница 324: ...ELECTRIC STARTING SYSTEM 8 5 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM ...
Страница 330: ...CHARGING SYSTEM 8 11 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Страница 331: ...CHARGING SYSTEM 8 12 2 AC magneto 3 Rectifier regulator 4 Main fuse 8 Battery 88 Ground 89 Battery negative lead ...
Страница 333: ...CHARGING SYSTEM 8 14 ...
Страница 334: ...LIGHTING SYSTEM 8 15 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM ...
Страница 338: ...SIGNALING SYSTEM 8 19 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Страница 344: ...COOLING SYSTEM 8 25 EAS27300 COOLING SYSTEM EAS27310 CIRCUIT DIAGRAM ...
Страница 347: ...COOLING SYSTEM 8 28 ...
Страница 348: ...FUEL INJECTION SYSTEM 8 29 EAS27330 FUEL INJECTION SYSTEM EAS27340 CIRCUIT DIAGRAM ...
Страница 384: ...FUEL PUMP SYSTEM 8 65 EAS27550 FUEL PUMP SYSTEM EAS27560 CIRCUIT DIAGRAM ...
Страница 388: ...IMMOBILIZER SYSTEM 8 69 EAS27640 IMMOBILIZER SYSTEM EAS27650 CIRCUIT DIAGRAM ...
Страница 396: ...ELECTRICAL COMPONENTS 8 77 EAS27970 ELECTRICAL COMPONENTS ...
Страница 398: ...ELECTRICAL COMPONENTS 8 79 ...
Страница 400: ...ELECTRICAL COMPONENTS 8 81 EAS27980 CHECKING THE SWITCHES ...
Страница 420: ...ELECTRICAL COMPONENTS 8 101 ...
Страница 429: ...Yamaha Motor Canada Ltd 480 Gordon Baker Road Toronto ON M2H 3B4 ...