5-80
CONNECTING RODS AND PISTONS
ENG
NOTE:
Cylinder bore “C”
77.00
X
77.01 mm
(3.0315
X
3.0319 in)
Wear limit
77.06 mm (3.03 in)
Taper limit “T”
0.005 mm (0.0002 in)
Out of round “R”
0.005 mm (0.0002 in)
“C” = maximum of D
1
X
D
6
“T” = maximum of D
1
or D
2
– maximum
of D
5
or D
6
“R” = maximum of D
1
D
3
or D
5
–
minimum of D
2
D
4
or D
6
b. If out of specification, replace the cylinder,
and the pistons and piston rings as a set.
c. Measure piston skirt diameter “P” with the
micrometer.
a 4 mm (0.16 in) from the bottom edge of the piston
Piston size “P”
76.975
X
76.990 mm
(3.0305
X
3.0311 in)
d. If out of specification, replace the piston and
piston rings as a set.
e. Calculate the piston-to-cylinder clearance
with the following formula.
Piston-to-cylinder clearance =
Cylinder bore “C” –
Piston skirt diameter “P”
Piston-to-cylinder clearance
0.010
X
0.035 mm
(0.0004
X
0.0014 in)
<Limit>: 0.120 mm (0.0047 in)
f. If out of specification, replace the cylinder,
and the piston and piston rings as a set.
EAS00263
CHECKING THE PISTON RINGS
1. Measure:
S
piston ring side clearance
Out of specification
!
Replace the piston
and piston rings as a set.
Before measuring the piston ring side clear-
ance, eliminate any carbon deposits from the
piston ring grooves and piston rings.
Содержание YZF-R1S
Страница 1: ......
Страница 50: ...2 22 TIGHTENING TORQUES SPEC Cylinder head tightening sequence Crankcase tightening sequence ...
Страница 55: ...2 27 1 Radiator fan 2 Radiator 3 Water pump COOLING SYSTEM DIAGRAMS SPEC EAS00033 COOLING SYSTEM DIAGRAMS ...
Страница 56: ...2 28 1 Thermostat 2 Radiator cap 3 Radiator 4 Oil cooler COOLING SYSTEM DIAGRAMS SPEC ...
Страница 57: ...2 29 ENGINE OIL LUBRICATION CHART SPEC ENGINE OIL LUBRICATION CHART ...
Страница 61: ...2 33 1 Main axle 2 Oil delivery pipe 3 Drive axle LUBRICATION DIAGRAMS SPEC ...
Страница 62: ...2 34 1 Cylinder head 2 Crankshaft LUBRICATION DIAGRAMS SPEC ...
Страница 267: ...5 45 CRANKSHAFT POSITION SENSOR ENG 5 Install Srider seat Sfuel tank Refer to SEATS and FUEL TANK in chap ter 3 ...
Страница 346: ...7 2 FUEL INJECTION SYSTEM FI 7 WIRING DIAGRAM ...
Страница 401: ...8 8 IGNITION SYSTEM ELEC EAS00735 IGNITION SYSTEM CIRCUIT DIAGRAM ...
Страница 420: ...8 27 LIGHTING SYSTEM ELEC EAS00780 LIGHTING SYSTEM CIRCUIT DIAGRAM ...
Страница 427: ...8 34 SIGNALING SYSTEM ELEC EAS00793 SIGNALING SYSTEM CIRCUIT DIAGRAM ...
Страница 436: ...8 43 COOLING SYSTEM ELEC EAS00807 COOLING SYSTEM CIRCUIT DIAGRAM ...
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