background image

PERIODIC MAINTENANCE AND ADJUSTMENT

7-9

7

To install the spark plu

g

1. Clean the surface of the spark

plug gasket and its mating sur-
face, and then wipe off any grime
from the spark plug threads.

2. Install the spark plug with the

spark plug wrench, and then tight-
en it to the specified torque.

TIP

If a torque wrench is not available
when installing a spark plug, a good
estimate of the correct torque is 1/4–
1/2 turn past finger tight. However, the
spark plug should be tightened to the
specified torque as soon as possible.

3. Install the spark plug cap.

EAU41449

Transmission oil

The transmission must be checked for
oil leakage before each ride. If any
leakage is found, have a Yamaha deal-
er check and repair the motorcycle. In
addition, the transmission oil must be
changed at the intervals specified in
the periodic maintenance and lubrica-
tion chart.

1. Start the engine, warm it up for

several minutes, and then turn it
off.

2. Place the motorcycle on a level

surface and hold it in an upright
position.

3. Place an oil pan under the trans-

mission case to collect the used
oil.

4. Remove the oil filler cap, the trans-

mission oil drain bolt and its gas-
ket to drain the oil from the
transmission.

5. Install the drain bolt and its new

gasket, and then tighten the bolt
to the specified torque.

6. Refill with the specified amount of

the recommended transmission
oil, and then install and tighten the
oil filler cap.

Ti

g

htenin

g

 torque:

Spark plug:

20 Nm (2.0 m·kgf, 14 ft·lbf)

1. Transmission oil filler cap
2. Transmission oil drain bolt
3. Gasket

Ti

g

htenin

g

 torque:

Transmission oil drain bolt:

10 Nm (1.0 m·kgf, 7.2 ft·lbf)

Recommen

d

e

d

 transmission oil:

See page 9-1.

Oil chan

g

e quantity:

0.50 L (0.53 US qt, 0.44 Imp.qt)

1

2

3

U1SN82E0.book  Page 9  Friday, June 7, 2013  3:51 PM

Содержание YZ85 2013

Страница 1: ...AIRE BEDIENUNGSANLEITUNG Il convient de lire attentivement ce manuel avant la pre mi re utilisation du v hicule Bitte lesen Sie diese Bedienungsanleitung sorgf ltig durch bevor Sie das Fahrzeug in Bet...

Страница 2: ...PRINTED IN JAPAN 2013 06 0 3 1 CR E F G DIC183 PRINTED ON RECYCLED PAPER IMPRIM SUR PAPIER RECYCL AUF RECYCLINGPAPIER GEDRUCKT Original instructions Notice originale Originalbetriebsanleitung...

Страница 3: ...Read this manual carefully before operating this vehicle OWNER S MANUAL YZ85 E YZ85LW E 1SN 28199 82 E0 U1SN82E0 book Page 1 Friday June 7 2013 3 51 PM...

Страница 4: ...EAU46091 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold U1SN82E0 book Page 1 Friday June 7 2013 3 51 PM...

Страница 5: ...minor discrepancies between your motorcycle and this manual If there is any question concerning this manual please consult a Yamaha dealer WARNING EWA10032 Please read this manual carefully and comple...

Страница 6: ...d has the ability to operate the motorcycle safely Motorcycles are single track vehicles Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of...

Страница 7: ...ential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death o...

Страница 8: ...R S MANUAL 2013 by Yamaha Motor Co Ltd 1st edition May 2013 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed...

Страница 9: ...aning the air filter element 7 12 Adjusting the carburetor 7 14 Adjusting the engine idling speed 7 14 Adjusting the throttle grip free play 7 15 Tires 7 15 Spoke wheels 7 17 Adjusting the clutch leve...

Страница 10: ...TABLE OF CONTENTS Storage 8 3 SPECIFICATIONS 9 1 CONSUMER INFORMATION 10 1 Identification numbers 10 1 U1SN82E0 book Page 2 Friday June 7 2013 3 51 PM...

Страница 11: ...ontain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available...

Страница 12: ...le respecte toutes les exigences du R glement sur le mat riel brouilleur du Canada WARNING BEFORE YOU OPERATE THIS VEHICLE READ THE OWNER S MANUAL AND ALL LABELS NEVER CARRY A PASSENGER You increase y...

Страница 13: ...RTER UN CASQUE DE MOTOCYCLISTE APPROUVE des lunettes et des v tements de protection EXCLUSIVEMENT POUR L USAGE D UN CONDUCTEUR EXPERIMENTE 5PA 2118K 10 Cold tire normal pressure should be set as follo...

Страница 14: ...LOCATION OF IMPORTANT LABELS 1 4 1 For Europe 1 2 3 U1SN82E0 book Page 4 Friday June 7 2013 3 51 PM...

Страница 15: ...TANT LABELS 1 5 1 For Europe 5PG 2816R 00 100 kPa 1 00 kgf cm 15 psi 100 kPa 1 00 kgf cm 15 psi 4AA 22259 40 YAMAHA MOTOR CO LTD SHIZUOKA JAPAN YAMAHA 4GB 2155A 00 2 1 3 U1SN82E0 book Page 5 Friday Ju...

Страница 16: ...e from 6 years old Operation of this motorcycle by children under the age of 6 increase the risk of severe injury or death Never carry passengers Adult supervision required for children This unit cont...

Страница 17: ...cm psi Use unleaded gasoline only Measure the tire pressure when the tires are cold Adjust the tire pressure Improper tire pressure can cause loss of control Loss of control can result in severe injur...

Страница 18: ...LOCATION OF IMPORTANT LABELS 1 8 1 For Oceania and South Africa 1 2 3 U1SN82E0 book Page 8 Friday June 7 2013 3 51 PM...

Страница 19: ...ger NEVER OPERATE THIS VEHICLE ON PUBLIC ROADS You can collide with another vehicle if you operate this vehicle on a public road ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET eye protection and protective...

Страница 20: ...ion Failure to inspect or maintain the vehi cle properly increases the possibility of an accident or equipment damage See page 5 1 for a list of pre operation checks This motorcycle is designed for of...

Страница 21: ...ts are the result of head in juries The use of a safety helmet is the single most critical factor in the pre vention or reduction of head injuries Always wear an approved helmet Wear a face shield or...

Страница 22: ...genuine Yamaha accessories recog nize that some aftermarket accesso ries or modifications are not suitable because of potential safety hazards to you or others Installing aftermarket products or havi...

Страница 23: ...instruc tions before transporting the motorcy cle in another vehicle Remove all loose items from the motorcycle Check that the fuel cock if equipped is in the OFF position and that there are no fuel l...

Страница 24: ...Fuel cock page 4 5 3 Shock absorber assembly spring preload adjusting nut page 4 9 4 Air filter element page 7 12 5 Seat page 4 7 6 Shift pedal page 4 1 7 Throttle stop screw page 7 14 8 Starter chok...

Страница 25: ...screw page 4 7 4 Bleed screw page 4 9 5 Front fork compression damping force adjusting screw page 4 7 6 Spark plug cap page 7 8 7 Transmission oil filler cap page 7 9 8 Coolant drain bolt page 7 11 9...

Страница 26: ...AU10431 Controls and instruments 1 2 3 4 5 1 Clutch lever page 4 1 2 Engine stop button page 4 1 3 Brake lever page 4 2 4 Throttle grip page 7 15 5 Fuel tank cap page 4 3 U1SN82E0 book Page 3 Friday J...

Страница 27: ...e han dlebar grip To engage the clutch re lease the lever The lever should be pulled rapidly and released slowly for smooth clutch operation EAU12872 Shift pedal The shift pedal is located on the left...

Страница 28: ...the throttle grip turn the adjusting bolt in direction a to increase the distance and in di rection b to decrease it 4 Tighten the locknut 5 Slide the rubber cover to its origi nal position EAU12942 B...

Страница 29: ...e fuel tank with a fresh mix just be fore riding Do not use premixed fuel that is more than a few hours old Mixing gasoline and 2 stroke engine oil Pour 2 stroke engine oil into a clean container and...

Страница 30: ...these instructions 1 Before refueling turn off the en gine and be sure that no one is sit ting on the vehicle Never refuel while smoking or while in the vi cinity of sparks open flames or other sourc...

Страница 31: ...not blocked and clean it if necessary TIP If the fuel tank breather hose falls out reinstall it on the fuel tank cap with the arrow mark on the one way valve pointed downward as shown EAU41281 Fuel c...

Страница 32: ...direction b to turn off the starter choke EAU13651 Kickstarter To start the engine fold out the kick starter lever move it down lightly with your foot until the gears engage and then push it down smoo...

Страница 33: ...h fork legs equally otherwise poor handling and loss of stability may result This front fork is equipped with re bound damping force adjusting screws and compression damping force ad justing screws NO...

Страница 34: ...actual number of clicks always represents the entire ad justing range To obtain a precise ad justment it would be advisable to check the number of clicks of each damping force adjusting mechanism and...

Страница 35: ...each fork leg 3 Install the bleed screws 4 Lower the front wheel so that it is on the ground install the remov able sidestand and then rest the motorcycle on it EAU41335 Adjusting the shock absorber a...

Страница 36: ...n the locknut to the specified torque ECA10122 Rebound damping force To increase the rebound damping force and thereby harden the rebound damping turn the adjusting screw in direction a To decrease th...

Страница 37: ...k ab sorber assembly to an open flame or other high heat source This may cause the unit to ex plode due to excessive gas pressure Do not deform or damage the cylinder in any way Cylinder damage will r...

Страница 38: ...estand TIP Make sure that the sidestand is proper ly secured when the motorcycle is be ing supported or is being transported WARNING EWA14602 Never apply force on the motor cycle while it is on the si...

Страница 39: ...following points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Always use a fresh mixture of gasoline and oil Check fuel line for leakage Check fuel tank breather hose for obstructions cracks or...

Страница 40: ...and lubricate ca ble and grip housing 7 15 7 24 Drive chain Check chain slack Adjust if necessary Check chain condition Lubricate if necessary 7 22 7 23 Wheels and tires Check for damage Check tire co...

Страница 41: ...s and cables Check that the control cables move smoothly Check that the control cables are not caught when the handlebars are turned or when the front forks travel up and down Lubricate moving parts a...

Страница 42: ...tely close the throttle See page 4 6 4 Start the engine by pushing the kickstarter lever down 5 When the engine is warm turn the starter choke off TIP The engine is warm when it responds quickly to th...

Страница 43: ...e train which are not designed to withstand the shock of forced shifting EAU16691 To start out and accelerate 1 Pull the clutch lever to disengage the clutch 2 Shift the transmission into first gear 3...

Страница 44: ...full throttle operation should be avoided Stop the engine and check the spark plug again 6 Allow the engine to cool remove the cylinder head and cylinder and inspect the piston and cylin der Remove a...

Страница 45: ...vehi cle EAU17192 Parking When parking stop the engine and then turn the fuel cock lever to OFF WARNING EWA10312 Since the engine and exhaust system can become very hot park in a place where pedestri...

Страница 46: ...roperly maintain the vehi cle or performing maintenance ac tivities incorrectly may increase your risk of injury or death during service or while using the vehicle If you are not familiar with vehicle...

Страница 47: ...marked with an asterisk should be performed by a Yamaha dealer as they require special tools data and technical skills NO ITEM ROUTINE After break in Every race Every third race Every fifth race As r...

Страница 48: ...djust Replace 7 Transmission Change the transmission oil Check transmission for damage Replace bearings 8 Shift forks guide bars shift cam Replace if necessary Check all parts for wear and damage 9 Ro...

Страница 49: ...condition Adjust and thoroughly lubricate chain with Yamaha chain and cable lube or equivalent Replace 16 Cooling system Check coolant level and for leakage Check hoses for cracks or damage Check radi...

Страница 50: ...uid Every year 22 Front fork Replace oil seals Replace fork oil Clean dust seal and lubricate with lithium soap based grease Adjust if necessary Check operation and for oil leakage NO ITEM ROUTINE Aft...

Страница 51: ...ce As required 26 Steering head Check operation free play and tighten if necessary Clean and lubricate with lithium soap based grease Replace bearings 27 Tires and wheels Check tire air pressure wheel...

Страница 52: ...7 7 Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged U1SN82E0 b...

Страница 53: ...ark plug 1 Check that the porcelain insulator around the center electrode of the spark plug is a medium to light tan the ideal color when the vehi cle is ridden normally TIP If the spark plug shows a...

Страница 54: ...the intervals specified in the periodic maintenance and lubrica tion chart 1 Start the engine warm it up for several minutes and then turn it off 2 Place the motorcycle on a level surface and hold it...

Страница 55: ...In addition the cool ant must be changed at the intervals specified in the periodic maintenance and lubrication chart EAUM1296 To check the coolant level 1 Place the vehicle on a level sur face and ho...

Страница 56: ...coolant drain bolt and its gasket and then the radiator cap to drain the cooling system WARNING Never attempt to re move the radiator cap when the engine is hot EWA10382 4 After the coolant is comple...

Страница 57: ...leaned or replaced at the intervals specified in the periodic maintenance and lubrica tion chart Clean or if necessary re place the air filter element more frequently if you are riding in unusually we...

Страница 58: ...lter case with the projection facing upward and then install the wing bolt and its washer NOTICE Make sure that the air filter element is properly seated in the air filter case The engine should never...

Страница 59: ...e maintenance NOTICE ECA10551 The carburetor has been set and ex tensively tested at the Yamaha fac tory Changing these settings without sufficient technical knowl edge may result in poor perfor mance...

Страница 60: ...r cover to its original po sition EAU41823 Tires Tires are the only contact between the vehicle and the road Safety in all con ditions of riding depends on a relatively small area of road contact Ther...

Страница 61: ...re place the tire immediately Tire information This motorcycle is equipped with spoke wheels and tube tires Tires age even if they have not been used or have only been used occasion ally Cracking of t...

Страница 62: ...ze the performance durabil ity and safe operation of your motor cycle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends warp age or other damag...

Страница 63: ...e skip steps 4 7 4 Fully turn the adjusting bolt in di rection a to loosen the clutch ca ble 5 Slide the rubber cover back fur ther down the clutch cable and then loosen the locknut 6 To increase the...

Страница 64: ...r in the hydraulic system If there is air in the hydraulic system have a Yamaha dealer bleed the system be fore operating the vehicle Air in the hydraulic system will diminish the braking performance...

Страница 65: ...have a Yamaha dealer replace the brake pads as a set EAU46292 Rear brake pads Each rear brake pad is provided with wear indicator grooves which allow you to check the brake pad wear with out having to...

Страница 66: ...al reaction Be careful that water does not enter the brake fluid reservoir when refilling Water will signifi cantly lower the boiling point of the fluid and may result in vapor lock NOTICE ECA17641 Br...

Страница 67: ...torcycle on it TIP When checking and adjusting the drive chain slack there should be no weight on the motorcycle 2 Shift the transmission into the neutral position 3 Measure the drive chain slack as s...

Страница 68: ...icated at the intervals specified in the periodic maintenance and lubrica tion chart otherwise it will quickly wear out especially when riding in dusty or wet areas Service the drive chain as follows...

Страница 69: ...ecked before each ride In addition the cable should be lubricat ed by a Yamaha dealer at the intervals specified in the periodic maintenance chart The throttle cable is equipped with a rubber cover Ma...

Страница 70: ...ubricating the rear suspen sion The pivoting points of the rear suspen sion must be lubricated by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart Recommend...

Страница 71: ...ck the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury securely su...

Страница 72: ...id injury securely support the vehicle so there is no danger of it falling over EWA10752 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be...

Страница 73: ...and is not available by placing a jack under the frame in front of the rear wheel 2 Raise the front wheel off the ground by using a motorcycle stand To service the rear wheel Raise the rear wheel off...

Страница 74: ...that it is on the ground install the remov able sidestand and then rest the motorcycle on it 4 Install the washer and axle nut and then tighten the axle nut to the specified torque EAU25081 Rear wheel...

Страница 75: ...brake after the wheel and brake disc have been removed otherwise the brake pads will be forced shut ECA11073 To install the rear wheel 1 Install the drive chain onto the rear sprocket 2 Install the wh...

Страница 76: ...motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace m...

Страница 77: ...3 Compression There is compression There is no compression The engine does not start Have a Yamaha dealer check the vehicle Have a Yamaha dealer check the vehicle Remove the spark plug and check the...

Страница 78: ...s stopped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the r...

Страница 79: ...Cover the muffler outlet with a plastic bag after the engine has cooled down 2 Make sure that all caps and cov ers as well as all electrical cou plers and connectors including the spark plug cap are t...

Страница 80: ...with cold water and a mild detergent after the engine has cooled down NOTICE Do not use warm wa ter since it increases the corro sive action of the salt ECA10792 2 Apply a corrosion protection spray o...

Страница 81: ...as where strong chemi cals are stored Long term Before storing your motorcycle for sev eral months 1 Follow all the instructions in the Care section of this chapter 2 For motorcycles equipped with a f...

Страница 82: ...al 6 Check and if necessary correct the tire air pressure and then lift the motorcycle so that both of its wheels are off the ground Alterna tively turn the wheels a little every month in order to pre...

Страница 83: ...47 5 47 8 mm 1 87 1 88 in Compression ratio 8 20 1 Starting system Kickstarter Lubrication system Premix Engine oil Type YAMALUBE 2R Transmission oil Type YAMALUBE 4 10W 40 or SAE 10W 40 Oil change q...

Страница 84: ...kgf cm 15 psi Front wheel Wheel type Spoke wheel Rim size YZ85 17x1 40 YZ85E 17x1 40 YZ85LW 19x1 40 YZ85LWE 19x1 40 Rear wheel Wheel type Spoke wheel Rim size YZ85 14x1 60 YZ85E 14x1 60 YZ85LW 16x1 85...

Страница 85: ...le identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to r...

Страница 86: ...k cap 4 3 H Handlebar switch 4 1 I Identification numbers 10 1 K Kickstarter 4 6 L Labels location 1 1 M Matte color caution 8 1 Model label 10 1 P Parking 6 4 Part locations 3 1 Periodic maintenance...

Страница 87: ...U1SN82E0 book Page 2 Friday June 7 2013 3 51 PM...

Страница 88: ...TIVE GEAR NEVER USE ON PAVED ROADS NEVER CARRY PASSENGERS NEVER operate without proper training or instruction at speeds too fast for your skills or the conditions on public roads a collision can occu...

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