CYLINDER AND PISTON
5-36
EAS1SL5232
CHECKING THE PISTON PIN
1. Check:
• Piston pin
Blue discoloration/grooves
Replace the
piston pin and then check the lubrication
system.
2. Measure:
• Piston pin outside diameter “a”
Out of specification
Replace the piston
pin.
3. Measure:
• Piston pin bore inside diameter “b”
Out of specification
Replace the piston.
EAS1SL5233
INSTALLING THE PISTON AND CYLINDER
1. Install:
• Oil ring expander “1”
• Lower oil ring rail “2”
• Upper oil ring rail “3”
• 2nd ring “4”
• Top ring “5”
TIP
Be sure to install the piston rings so that the
manufacturer’s marks or numbers face up.
Piston ring end gap
Top ring
End gap (installed)
0.20–0.30 mm (0.0079–0.0118 in)
Limit
0.55 mm (0.0217 in)
End gap (installed)
0.35–0.50 mm (0.0138–0.0197 in)
Limit
0.85 mm (0.0335 in)
Oil ring
End gap (installed)
0.20–0.50 mm (0.0079–0.0197 in)
Piston pin outside diameter
17.991–18.000 mm (0.7083–
0.7087 in)
Limit
17.971 mm (0.7075 in)
Piston pin bore inside diameter
18.004–18.015 mm (0.7088–
0.7093 in)
Limit
18.045 mm (0.7104 in)
b
Содержание YZ450FF 1SL-28199-11
Страница 6: ...EAS1SL5006 YAMAHA MOTOR CORPORATION U S A YZ MOTORCYCLE LIMITED WARRANTY...
Страница 10: ......
Страница 38: ...CLEANING AND STORAGE 1 26...
Страница 66: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27...
Страница 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29...
Страница 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31...
Страница 71: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 32 1 Camshaft 2 Oil pressure check bolt 3 Oil filter element 4 Oil pump...
Страница 72: ...CABLE ROUTING DIAGRAM 2 33 EAS1SL5066 CABLE ROUTING DIAGRAM...
Страница 74: ...CABLE ROUTING DIAGRAM 2 35...
Страница 76: ...CABLE ROUTING DIAGRAM 2 37...
Страница 78: ...CABLE ROUTING DIAGRAM 2 39...
Страница 80: ...CABLE ROUTING DIAGRAM 2 41...
Страница 82: ...CABLE ROUTING DIAGRAM 2 43...
Страница 122: ...ELECTRICAL SYSTEM 3 38...
Страница 135: ...REAR WHEEL 4 11 1 2...
Страница 157: ...HANDLEBAR 4 33 For installation reverse the removal proce dure Removing the handlebar Order Part name Q ty Remarks...
Страница 192: ...CHAIN DRIVE 4 68...
Страница 278: ...WATER PUMP 6 7...
Страница 290: ......
Страница 297: ...CHARGING SYSTEM 8 7 2 AC magneto 3 Rectifier regulator 4 Joint connector 5 Condenser...
Страница 299: ...CHARGING SYSTEM 8 9...
Страница 325: ...FUEL PUMP SYSTEM 8 35...
Страница 326: ...ELECTRICAL COMPONENTS 8 36 EAS1SL5334 ELECTRICAL COMPONENTS EAS1SL5335 9 10 1 2 3 4 5 6 7 8...
Страница 328: ...ELECTRICAL COMPONENTS 8 38 EAS1SL5336 CHECKING THE SWITCHES B Y P Sb 2 1...
Страница 329: ...ELECTRICAL COMPONENTS 8 39 1 Engine stop switch 2 Neutral switch...
Страница 344: ...LIST OF SELF DIAGNOSTIC AND FAIL SAFE ACTIONS 9 7...