TRANSMISSION
5-75
sembly.
EAM30156
CHECKING THE TRANSMISSION
1. Measure:
•
Main axle runout
(with a centering device and dial gauge “1”)
Out of specification
Replace the main axle.
2. Measure:
•
Drive axle runout
(with a centering device and dial gauge “1”)
Out of specification
Replace the drive axle.
3. Check:
•
Transmission gears
Blue discoloration/pitting/wear
Replace
the defective gear(s).
•
Transmission gear dogs
Cracks/damage/rounded edges
Replace
the defective gear(s).
4. Check:
•
Transmission gear movement
Rough movement
Replace the defective
gear(s).
EAM30157
INSTALLING THE TRANSMISSION
1. Install:
•
6th pinion gear (27T) “1”
•
3rd/4th pinion gear (18T/21T) “2”
•
Collar “3”
•
5th pinion gear (23T) “4”
•
2nd pinion gear (16T) “5”
(to the main axle “6”)
TIP
Before installation, apply molybdenum disulfide
oil to the inner and end surface of the idler gear
and to the inner surface of the sliding gear, then
install.
2. Install:
•
2nd wheel gear (29T) “1”
•
5th wheel gear (22T) “2”
•
3rd wheel gear (26T) “3”
•
4th wheel gear (24T) “4”
•
6th wheel gear (22T) “5”
•
Collar “6”
•
1st wheel gear (31T) “7”
•
O-ring “8”
(to the drive axle “9”)
TIP
•
Before installation, apply molybdenum disul-
fide oil to the inner and end surface of the idler
gear and the collar and to the inner surface of
the sliding gear, then install.
•
Apply the lithium-soap-based grease on the O-
ring.
Main axle runout limit
0.08 mm (0.0032 in)
Drive axle runout limit
0.08 mm (0.0032 in)
M
3
4
2
1
6
5
New
M
M
M
2
3
4
5
6
7
9
8
1
Содержание YZ 2020 Series
Страница 6: ...EAM20162 YAMAHA MOTOR CORPORATION U S A YZ MOTORCYCLE LIMITED WARRANTY...
Страница 10: ......
Страница 50: ...ENGINE SPECIFICATIONS 2 5 Throttle grip free play 3 0 6 0 mm 0 12 0 24 in...
Страница 62: ...CABLE ROUTING DIAGRAM 2 17 EAM20152 CABLE ROUTING DIAGRAM Frame and engine left side view...
Страница 64: ...CABLE ROUTING DIAGRAM 2 19 Frame and engine right side view...
Страница 66: ...CABLE ROUTING DIAGRAM 2 21 Handlebar front view...
Страница 68: ...CABLE ROUTING DIAGRAM 2 23 Frame and engine top view...
Страница 70: ...CABLE ROUTING DIAGRAM 2 25 Frame and battery top view...
Страница 72: ...CABLE ROUTING DIAGRAM 2 27 Rear brake right side view...
Страница 74: ...CABLE ROUTING DIAGRAM 2 29...
Страница 112: ...ELECTRICAL SYSTEM 3 36...
Страница 154: ...HANDLEBAR 4 40 Throttle grip free play 3 0 6 0 mm 0 12 0 24 in...
Страница 167: ...FRONT FORK 4 53 1...
Страница 187: ...INSTALLING THE TRANSMISSION 5 75...
Страница 190: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 5 3 1 Oil filter element 2 Oil pump...
Страница 191: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 5 4 1 Intake camshaft 2 Exhaust camshaft...
Страница 192: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 5 5 1 Camshaft 2 Oil pressure check bolt 3 Oil pump 4 Oil filter element...
Страница 246: ...SHIFT SHAFT 5 59 TIP Align the punch mark a on the shift shaft with the punch mark b in the shift pedal 1 1 2 2 a b...
Страница 274: ...WATER PUMP 6 9...
Страница 284: ...THROTTLE BODY 7 9...
Страница 287: ......
Страница 288: ...IGNITION SYSTEM 8 1 EAM20142 IGNITION SYSTEM EAM30277 CIRCUIT DIAGRAM...
Страница 292: ...ELECTRIC STARTING SYSTEM 8 5 EAM20143 ELECTRIC STARTING SYSTEM EAM30279 CIRCUIT DIAGRAM...
Страница 296: ...CHARGING SYSTEM 8 9 EAM20144 CHARGING SYSTEM EAM30282 CIRCUIT DIAGRAM...
Страница 299: ...CHARGING SYSTEM 8 12...
Страница 300: ...SIGNALING SYSTEM 8 13 EAM20154 SIGNALING SYSTEM EAM30348 CIRCUIT DIAGRAM...
Страница 304: ...FUEL INJECTION SYSTEM 8 17 EAM20145 FUEL INJECTION SYSTEM EAM30284 CIRCUIT DIAGRAM...
Страница 328: ...FUEL PUMP SYSTEM 8 41 EAM20146 FUEL PUMP SYSTEM EAM30287 CIRCUIT DIAGRAM...
Страница 360: ...SELF DIAGNOSTIC FUNCTION AND DIAGNOSTIC CODE TABLE 9 15...
Страница 370: ...CHASSIS 10 9...
Страница 372: ......
Страница 375: ...YZ250FXL1 2020 WIRING DIAGRAM BAJ 28199 10_WD indd 1 2019 07 10 9 35 33...
Страница 376: ...YZ250FXL1 2020 WIRING DIAGRAM BAJ 28199 10_WD indd 2 2019 07 10 9 35 33...