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8-9

WARNING

EWB00011

Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.

EBU30130

Removing and installing the cowling
and panels

The cowling and panels shown need to be re-
moved to perform some of the maintenance jobs
described in this chapter. Refer to this section each
time a cowling or panel needs to be removed and
installed.

EBU29538

Panel A (YFZ45RB)

To remove the panel

1. Remove the seat. (See page 4-11.)
2. Remove the fuel tank cap by turning it coun-

terclockwise. (See page 4-8.)

NOTICE:

Make

sure that no foreign material enters the
fuel tank.

[ECB01051]

3. Remove the bolts.

1. Panel A

2. Panel B

3. Cowling

1. Panel C

U18P16E0.book Page 9 Wednesday, May 11, 2011 3:49 PM

Содержание YFZ45RB

Страница 1: ...28199 16 LIT 11626 25 19 This ATV should not be ridden by anyone under 16 years of age WARNING YFZ45RB YFZ45RSEB OWNER S MANUAL READ THIS MANUAL CAREFULLY It contains important safety information DIC...

Страница 2: ...EBU17092 Read this manual carefully before operating this vehicle This manual should stay with this ve hicle if it is sold U18P16E0 book Page 1 Wednesday May 11 2011 3 49 PM...

Страница 3: ...de the ATV It also includes basic maintenance and inspection proce dures If you have any questions regarding the operation or maintenance of your ATV please consult a Yamaha dealer AN IMPORTANT SAFETY...

Страница 4: ...afety alert symbol It is used to alert you to potential per sonal injury hazards Obey all safety messages that follow this sym bol to avoid possible injury or death A WARNING indicates a hazardous sit...

Страница 5: ...regulations in effect at the time of manufacture Please check your local riding laws and regulations before operating this ATV EBU17382 YFZ45RB YFZ45RSEB OWNER S MANUAL 2011 by Yamaha Motor Corporati...

Страница 6: ...lebar switches 4 3 Throttle lever 4 4 Speed limiter 4 5 Clutch lever 4 5 Brake lever 4 6 Brake pedal 4 6 Parking brake lever 4 7 Shift pedal 4 8 Fuel tank cap 4 8 Fuel 4 9 Seat 4 11 Adjusting the fron...

Страница 7: ...ng and installing the cowling and panels 8 9 Checking the spark plug 8 15 Engine oil and oil filter element 8 16 Coolant 8 22 Cleaning the air filter element 8 23 Cleaning the spark arrester 8 27 Adju...

Страница 8: ...8 48 Adjusting a headlight beam 8 50 Tail brake light 8 50 Removing a wheel 8 50 Installing a wheel 8 51 Troubleshooting 8 52 Troubleshooting charts 8 53 CLEANING AND STORAGE 9 1 Cleaning 9 1 Storage...

Страница 9: ...1 1 1 EBU17660 LOCATION OF THE WARNING AND SPECIFICATION LABELS 5 7 1 2 4 3 7 6 U18P16E0 book Page 1 Wednesday May 11 2011 3 49 PM...

Страница 10: ...These labels contain important information for safe and proper operation Never remove any labels from your ATV If a label becomes difficult to read or comes off request a replace ment label from your...

Страница 11: ...subject to an approved ATV action plan submitted by YAMAHA and on file with the U S Consumer Product Safety Commission Certification of Compliance YAMAHA MOTOR CORPORATION U S A 6555 Katella Avenue Cy...

Страница 12: ...ere injury or death Recommended Never set tire pressure below minimum It could cause the tire to dislodge from the rim LOADING Maximum weight capacity 220 lbs 100 kg Includes weight of operator cargo...

Страница 13: ...uld never oper ate an ATV with engine size greater than 90 cc Never allow a child under age 16 to operate an ATV without adult supervision and never allow continued use of an ATV by a child if he or s...

Страница 14: ...described in this manual Check the ter rain carefully before you start up any hill Never climb hills with excessively slippery or loose sur faces Shift your weight forward Never open the throttle sudd...

Страница 15: ...rfaces such as ice go slowly and be very cautious in order to re duce the chance of skidding or sliding out of con trol Never operate an ATV in fast flowing water or in water deeper than that recommen...

Страница 16: ...orly ventilated areas If you experi ence any symptoms of carbon monoxide poisoning leave the area immediately get fresh air and SEEK MEDICAL TREATMENT Do not run engine indoors Even if you try to vent...

Страница 17: ...ift pedal 8 Coolant reservoir 9 Front shock absorber assembly rebound damping force adjusting screw 7 8 9 5 3 1 6 4 2 1 Spark arrester 2 Fuse 3 Rear shock absorber assembly spring preload adjusting nu...

Страница 18: ...ay differ slightly from the figures shown in this manual 1 Clutch lever 2 Parking brake lever 3 Handlebar switches 4 Fuel tank cap 5 Main switch 6 Front brake fluid reservoir 7 Throttle lever 8 Brake...

Страница 19: ...1 Main switch The positions of the main switch are as follows on All electrical systems are supplied with power The headlights and taillight come on when the light switch is on and the engine can be s...

Страница 20: ...on The warn ing light should come on for a few seconds and then go off If the warning light does not come on initially when the key is turned to on or if the warning light remains on have a Yamaha de...

Страница 21: ...t comes on or flashes when an electrical circuit monitoring the engine is not work ing correctly When this occurs have a Yamaha dealer check the self diagnosis system The electrical circuit of the war...

Страница 22: ...extended period of time oth erwise the battery may discharge to the point that the starter motor will not operate properly If this should happen remove the battery and recharge it See page 8 45 EBU182...

Страница 23: ...aged Always make sure the throttle lever free play is adjusted to 2 0 4 0 mm 0 08 0 16 in See page 8 29 WARNING Improper ad justment of the speed limiter and throttle could cause throttle cable damage...

Страница 24: ...e distance between the brake lever and the handlebar grip hold the brake lever away from the handlebar so it does not contact the adjusting bolt loosen the locknut turn the adjust ing bolt and then ti...

Страница 25: ...cially on a slope To apply the parking brake move the parking brake lever in direction a To release the parking brake move the parking brake lever in direction b 1 Brake pedal 1 1 Parking brake lever...

Страница 26: ...ou ride the ATV without re leasing the parking brake You could lose braking performance which could cause an accident You could also wear out the brakes prematurely EBU18530 Shift pedal This ATV is eq...

Страница 27: ...moking or while in the vicinity of sparks open flames or other sources of ig nition such as the pilot lights of water heaters and clothes dryers 2 Do not overfill the fuel tank When refueling be sure...

Страница 28: ...e to internal engine parts such as the valves and piston rings as well as to the exhaust system Your Yamaha engine has been designed to use premium unleaded gasoline with a pump octane number R M 2 of...

Страница 29: ...the rear Make sure that the seat is securely fitted EBU30050 Adjusting the front shock absorber as semblies These shock absorber assemblies are equipped with a spring preload adjusting nut a rebound...

Страница 30: ...r of clicks or turns of a damping force adjusting mechanism may not ex actly match the following specifications due to small differences in production the actual number of clicks or turns always repre...

Страница 31: ...complete turn of the adjusting nut distance A is changed by 1 5 mm 0 06 in 3 Tighten the locknut to the specified torque NOTICE Always tighten the locknut against the adjusting nut and then tighten it...

Страница 32: ...ompression damping force and thereby harden the compression damping turn the compression damping force adjusting bolt in direc tion a To decrease the compression damping force and thereby soften the c...

Страница 33: ...ession damp ing turn the adjusting screw in direction b 1 Compression damping force adjusting bolt for fast compression damping Compression damping setting for fast com pression damping Minimum soft 2...

Страница 34: ...10 Adjusting the rear shock absorber as sembly This shock absorber assembly is equipped with a spring preload adjusting nut a rebound damping force adjusting screw a compression damping force adjustin...

Страница 35: ...g range To obtain a precise adjustment it would be advisable to check the number of clicks or turns of each damping force adjusting mecha nism and to modify the specifications as neces sary Spring pre...

Страница 36: ...moving the bolts and collars 5 Remove the bolts and then remove the air fil ter case by disconnecting it from the air intake duct 1 Clamp screw 1 1 Bolt 2 Collar 3 Air filter case holding plate 1 1 2...

Страница 37: ...en the locknut 9 Turn the spring preload adjusting nut in direc tion a to increase the spring preload and thereby harden the suspension and in direc tion b to decrease the spring preload and thereby s...

Страница 38: ...turn of the adjusting nut distance A is changed by 1 5 mm 0 06 in 10 Tighten the locknut to the specified torque NOTICE Always tighten the locknut against the adjusting nut and then tighten it to the...

Страница 39: ...torque 15 Install the air filter case holding plate by install ing the bolts and collars and then tighten the bolts to the specified torque 16 Install the blow by gas chamber by installing the bolt t...

Страница 40: ...damping force adjusting bolt in direc tion a To decrease the compression damping force and thereby soften the compression damp ing turn the adjusting bolt in direction b 1 Rebound damping force adjus...

Страница 41: ...ing setting for fast com pression damping Minimum soft 2 turn s out from the fully turned in posi tion Standard 1 turn s out from the fully turned in posi tion Maximum hard Adjusting bolt fully turned...

Страница 42: ...e Do not deform or damage the cylinder in any way Cylinder damage will result in poor damping performance Do not dispose of a damaged or worn out shock absorber assembly yourself Take the shock absorb...

Страница 43: ...the procedures provided in this manual have the vehicle inspected by a Yamaha dealer Before using this vehicle check the following points ITEM ROUTINE PAGE Fuel Check fuel level in fuel tank and add...

Страница 44: ...on and correct if necessary Lubricate cable if necessary Check lever free play and adjust if necessary 8 36 Throttle lever Make sure that operation is smooth Lubricate cable and lever hous ing if nece...

Страница 45: ...e lever pivoting points if necessary 8 41 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened 5 7 Instruments lights and switches Check operation and correct if necessary...

Страница 46: ...34 If the pedal height is incorrect have a Yamaha dealer adjust it Check the operation of the lever and pedal They should move smoothly and there should be a firm feeling when the brakes are applied I...

Страница 47: ...n of this vehicle with im proper tire pressure may cause severe injury or death from loss of control or rollover Tire pressure below the minimum specified could also cause the tire to dislodge from th...

Страница 48: ...beless tires with valves WARNING EWB02551 Use of improper tires on this ATV may cause loss of control increasing your risk of an acci dent After extensive tests only the tires listed below have been a...

Страница 49: ...ot be appropriate EBU19840 Chassis fasteners Make sure that all nuts bolts and screws are prop erly tightened EBU19850 Instruments lights and switches Check that all instruments lights and switches ar...

Страница 50: ...e 1 Set the parking brake 2 Turn the key to on and the engine stop switch to The following warning lights should come on for a few seconds then go off Coolant temperature warning light Fuel level warn...

Страница 51: ...ccelerate hard when the engine is cold EBU20522 Shifting This ATV has a 5 speed forward transmission The transmission allows you to control the amount of power you have available at a given speed or f...

Страница 52: ...w the same procedure when shifting to the next higher gear EBU20650 To decelerate When slowing down or stopping release the throt tle and apply the brakes smoothly and evenly As you slow down shift to...

Страница 53: ...sive load on it for the first 320 km 200 mi or 20 hours The various parts in the engine wear and polish themselves to the correct operating clear ances During this period prolonged full throttle opera...

Страница 54: ...hift into first gear stop the engine ap ply the parking brake and then block the front and rear wheels with rocks or other objects Never park the ATV on hills that are too steep to walk up easily 1 Br...

Страница 55: ...e not suitable because of poten tial safety hazards to you or others Installing after market products or having other modifications performed to your ATV that change any of the ve hicle s design or op...

Страница 56: ...n the maximum ATV load limit Load cargo on the carriers as close to the center of the ATV as possible Put cargo at the rear of the front carrier at the front of the rear carrier and center it Tie down...

Страница 57: ...6 8 6 WARNING EWB00011 Indicates a hazardous situation which if not avoided could result in death or serious injury U18P16E0 book Page 8 Wednesday May 11 2011 3 49 PM...

Страница 58: ...7 1 7 EBU21132 RIDING YOUR ATV U18P16E0 book Page 1 Wednesday May 11 2011 3 49 PM...

Страница 59: ...have read this Owner s Manual completely and un derstand the operation of the controls Pay partic ular attention to the safety information on pages 2 1 2 4 Also read all warning and notice labels on...

Страница 60: ...d operator Not recommended for children under 16 years of age WARNING EWB01390 A child under 16 should never operate an ATV with engine size greater than 90 cc Use by chil dren of ATVs that are not re...

Страница 61: ...Operating without an ap proved motorcycle helmet increases your chances of a severe head injury or death in the event of an accident EWB01411 Wear eye protection when operating your ATV to reduce the...

Страница 62: ...ch time you use it to make sure the ATV is in safe operating condition Perform the pre operation checks listed on page 5 1 Always follow the inspection and maintenance procedures and schedules describ...

Страница 63: ...control or ability to see where you are going Reduce speed and allow more room to stop A heavier vehicle takes longer to stop Avoid hills and rough terrain Choose terrain carefully Use extreme caution...

Страница 64: ...cident EWB02660 Avoid wheelies and jumping WARNING At tempting wheelies jumps and other stunts in creases the chance of an accident including an overturn Never attempt stunts such as wheelies or jumps...

Страница 65: ...h the hot exhaust system Do not park the ATV in a place where others might be likely to touch it The muffler and other engine parts become ex tremely hot during operation and remain hot after the engi...

Страница 66: ...icles In many states it is illegal to operate ATVs on public streets roads and highways WARNING Never operate this ATV on any pub lic street road or highway even a dirt or gravel one You could collide...

Страница 67: ...xcessively rough slippery or loose terrain could cause loss of traction or ATV control which could result in an accident including an overturn EWB01541 When riding in an area where you might not easil...

Страница 68: ...not to accidentally move the shift pedal With the engine idling pull the clutch lever to disengage the clutch and shift into 1st gear and then release the parking brake Open the throttle gradually and...

Страница 69: ...ng at low speeds before attempting to turn at faster speeds Do not turn at speeds too fast for your skills or the conditions ATV could go out of control causing a collision or overturn To achieve maxi...

Страница 70: ...to tip over to the outside while negotiating a turn lean more to the inside It may also be necessary to gradually let off on the throttle and steer to the out side of the turn to avoid tipping over Re...

Страница 71: ...d be on the other side of the hill Never attempt to turn the ATV around on any hill until you have mastered the turning tech nique as described in the Owner s Manual on level ground Be very careful wh...

Страница 72: ...er possible ride straight up hills Slow down when you reach the crest of the hill if you cannot see clearly what is on the other side there could be another person an obstacle or a sharp drop off Use...

Страница 73: ...Dismount the ATV im mediately on the uphill side or to a side if pointed straight uphill Turn the ATV around and remount following the procedure described in the Owner s Manual WARNING Stalling rollin...

Страница 74: ...wheels on the uphill side to come off the ground or cause loss of traction Gradually apply only the rear brake when going downhill When riding your ATV downhill shift your weight as far to the rear a...

Страница 75: ...equires you to properly position your weight to maintain proper balance Be sure that you have learned the basic riding skills on flat ground before attempting to cross a sloping surface Avoid slopes w...

Страница 76: ...TV water deeper than the depth specified in your Owner s Man ual as tires may float increasing the risk of an overturn The ATV can be used to cross slow moving shal low water of up to a maximum of 35...

Страница 77: ...bottom of the air filter case NOTICE Undrained water can cause damage or improper opera tion ECB00841 Wash the ATV in fresh water if it has been operat ed in salt water or muddy conditions RIDING OVE...

Страница 78: ...d on level smooth terrain On extremely slippery surfaces such as ice go slowly and be very cautious in order to re duce the chance of skidding or sliding out of control Care should be used when riding...

Страница 79: ...the turn Position your weight over the front wheels for better control See page 7 12 If your ATV begins to tip while turning Lean more into the turn to regain balance If nec essary gradually let off...

Страница 80: ...on the uphill side See page 7 18 If your ATV encounters shallow water Ride slowly and carefully through slow moving water watching for obstacles Be sure to let wa ter drain from the ATV and CHECK YOUR...

Страница 81: ...n off the engine when performing mainte nance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electri cal parts that can cause shocks or fires...

Страница 82: ...ed in this manual and the tools provided in the owner s tool kit are in tended to assist you in the performance of preven tive maintenance and minor repairs However additional tools such as a torque w...

Страница 83: ...ld be performed by a Yamaha dealer as they require special tools data and technical skills NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1300 800...

Страница 84: ...ss and tighten all screw clamps and joints if necessary 6 Spark arrester Clean NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1300 800 2500 1600 2...

Страница 85: ...NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 1 Air filter element Clean and repl...

Страница 86: ...ry 10 Swingarm pivots Check operation and for excessive play and re place bearings if necessary Lubricate with lithium soap based grease 11 Upper and lower arm pivots Lubricate with lithium soap based...

Страница 87: ...ring system Check operation and repair or replace if damaged Check toe in and adjust if necessary 19 Engine oil Change Check ATV for oil leakage and correct if neces sary 20 Engine oil filter ele ment...

Страница 88: ...and change the brake fluid Replace the brake hoses every four years and if cracked or damaged 23 Throttle lever Check operation Check throttle lever free play and adjust if neces sary Lubricate cable...

Страница 89: ...jobs described in this chapter Refer to this section each time a cowling or panel needs to be removed and installed EBU29538 Panel A YFZ45RB To remove the panel 1 Remove the seat See page 4 11 2 Remo...

Страница 90: ...urning it coun terclockwise 2 Place the panel in the original position and then install the quick fasteners NOTICE When installing the panel be sure not to pinch the cables or wires ECB00381 3 Install...

Страница 91: ...2 Pull the panel off To install a panel 1 Place the panel in the original position 2 Install panel A Cowling YFZ45RB To remove the cowling 1 Remove panels A B and C 2 Remove the bolts and then take th...

Страница 92: ...A EBU29595 Panel A YFZ45RSEB To remove the panel 1 Remove the seat See page 4 11 2 Remove the fuel tank cap by turning it coun terclockwise See page 4 8 NOTICE Make sure that no foreign material enter...

Страница 93: ...coun terclockwise 2 Place the panel in the original position and then install the quick fasteners NOTICE When installing the panel be sure not to pinch the cables or wires ECB00381 3 Tighten the quick...

Страница 94: ...l the panel off To install a panel 1 Place the panel in the original position 2 Install panel A Cowling YFZ45RSEB To remove the cowling 1 Remove panels A B and C 2 Loosen the quick fasteners and then...

Страница 95: ...ca tion chart In addition the condition of the spark plug can reveal the condition of the engine The porcelain insulator around the center elec trode of the spark plug should be a medium to light tan...

Страница 96: ...ossible EBU29499 Engine oil and oil filter element The engine oil level should be checked before each ride In addition the oil must be changed and the oil filter element replaced at the intervals spec...

Страница 97: ...in and then remove it again to check the oil level TIP The engine oil should be between the minimum and maximum level marks 5 If the engine oil is at or below the minimum level mark add sufficient oi...

Страница 98: ...other wise oil may seep out when the engine is running ECB00362 To change the engine oil with or without oil fil ter element replacement 1 Place the ATV on a level surface 2 Remove the engine guard by...

Страница 99: ...IP Skip steps 7 10 if the oil filter element is not being replaced 7 Remove the oil filter element cover by remov ing the bolts 1 Engine oil tank drain bolt 2 Gasket 1 2 1 Crankcase engine oil drain b...

Страница 100: ...gs are properly seated 10 Install the oil filter element cover by installing the bolts and then tighten them to the speci fied torque 1 Oil filter element cover 2 Bolt 1 2 1 Oil filter element 2 O rin...

Страница 101: ...pecification of CD or oils of a higher quality than specified In addition do not use oils labeled ENERGY CONSERV ING II or higher Make sure that no foreign material enters the crankcase 13 Start the e...

Страница 102: ...ha dealer change the coolant WARNING Never attempt to remove the radiator cap when the engine is hot EWB02670 EBU27942 To check the coolant level 1 Place the ATV on a level surface TIP The coolant lev...

Страница 103: ...otherwise the effectiveness of the coolant will be reduced ECB01011 TIP The radiator fan is automatically switched on or off according to the coolant temperature in the radiator If the engine overhea...

Страница 104: ...ir filter case cover by unhooking the holders 4 Fully loosen the wing bolt 5 Remove the air filter element together with the wing bolt and washer 1 Air filter case check hose 1 1 Air filter case cover...

Страница 105: ...n the sponge material Never use low flash point sol vents or gasoline to clean the sponge ma terial because the engine could catch fire or explode EWB01941 9 Squeeze the excess solvent out of the spon...

Страница 106: ...ll the sponge material over the air filter ele ment frame 13 Apply all purpose grease to the air filter ele ment seat 14 Install the washer onto the air filter element frame and then insert the wing b...

Страница 107: ...rs onto the air filter case 17 Install the seat TIP The air filter element should be cleaned every 20 40 hours It should be cleaned and lubricated more often if the ATV is operated in extremely dusty...

Страница 108: ...e tailpipe and inside of the tailpipe housing 4 Insert the tailpipe into the muffler and align the bolt holes 5 Install the bolt and tighten it to the specified torque 6 Remove the purging bolt and th...

Страница 109: ...arrester otherwise it could cause injury to the eyes burns carbon monox ide poisoning possibly leading to death and start a fire Always let the exhaust system cool prior to touching exhaust component...

Страница 110: ...or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the inter vals specified in the periodic maintenance and lu brication chart EBU29601 Brakes R...

Страница 111: ...e pads as a set TIP The wheels need to be removed to check the brake pads See page 8 50 EBU29831 Rear brake pads Each brake pad is provided with wear indicator grooves which allow you to check the bra...

Страница 112: ...ervoir level Replenish the brake fluid if necessary Front brake Rear brake TIP To check the rear brake fluid level remove the seat See page 4 11 WARNING EWB02720 Improper maintenance can result in los...

Страница 113: ...may indicate worn brake pads and or brake system leakage therefore be sure to check the brake pads for wear and the brake system for leak age If the brake fluid level goes down suddenly have a Yamaha...

Страница 114: ...s shown If the brake pedal is not positioned as spec ified have a Yamaha dealer adjust it EBU24715 Adjusting the parking brake free play The parking brake free play must be checked and if necessary ad...

Страница 115: ...rease it TIP If the cable length cannot be adjusted to specifica tion consult a Yamaha dealer 6 Tighten the locknut on the brake cable 7 Slide the rubber cover to its original position 8 Turn in the a...

Страница 116: ...hould come on just before braking takes effect The brake light switch for the brake pedal can be adjusted as follows but the front brake light switch should be adjusted by a Yamaha dealer Turn the rea...

Страница 117: ...r cover back 4 Loosen the locknut 5 To increase the clutch lever free play turn the clutch lever free play adjusting nut located to wards the center of the cable in direction a and to decrease it turn...

Страница 118: ...back and forth to locate the tightest portion of the drive chain and then measure the drive chain slack as shown 3 If the drive chain slack is incorrect adjust it as follows To adjust the drive chain...

Страница 119: ...s other vital parts of the ATV and can lead to drive chain slippage or breakage To pre vent this from occurring keep the drive chain slack within the specified limits ECB00542 6 Pull the rod out and t...

Страница 120: ...NOTICE To prevent dam aging the O rings do not clean the drive chain with steam cleaners high pressure washers or inappropriate solvents ECB00571 2 Wipe the drive chain dry 3 Thoroughly lubricate the...

Страница 121: ...hly before you begin riding in cold weather If the control cables are frozen or do not work smoothly you could be unable to control the ATV which could lead to an acci dent or collision EBU24922 Check...

Страница 122: ...d be checked before each ride and the pedal pivot should be lubricated if necessary EBU24963 Checking the wheel hub bearings The front and rear wheel hub bearings must be checked at the intervals spec...

Страница 123: ...U25033 Lubricating the upper and lower arm pivots The upper and lower arm pivots must be lubricated at the intervals specified in the periodic mainte nance and lubrication chart TIP For parts equipped...

Страница 124: ...intervals specified in the periodic maintenance and lubrication chart TIP For parts equipped with a grease nipple use a grease gun 1 Upper grease nipple 2 Lower grease nipple 2 1 2 1 Upper grease nip...

Страница 125: ...sia beaten egg or vegetable oil Call a physician immediately EYES Flush with water for 15 minutes and get prompt medical attention Batteries produce explosive gases Keep sparks flame cigarettes or oth...

Страница 126: ...damage the battery To store the battery If the ATV will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place If the battery will be stored for m...

Страница 127: ...nstalling the bolts 4 Install the seat See page 4 11 EBU29961 Replacing the fuse The fuse holder is located under the seat See page 4 11 If the fuse is blown replace it as follows 1 Turn the key to of...

Страница 128: ...y to on and turn on the elec trical circuits to check if the devices operate 4 If the fuse immediately blows again have a Yamaha dealer check the electrical system EBU30161 Replacing a headlight bulb...

Страница 129: ...y of the bulb and the bulb life will be adversely affected Thoroughly clean off any dirt and fingerprints on the head light bulb using a cloth moistened with al cohol or thinner ECB00651 5 Install the...

Страница 130: ...g bolt in direction a To lower a headlight beam turn the adjusting bolt in direction b EBU26920 Tail brake light This model is equipped with an LED type of tail brake light If the tail brake light doe...

Страница 131: ...ll the wheel and the nuts TIP When installing the wheel make sure its arrow mark points toward the rotating direction of the wheel 3 Lower the ATV to the ground 4 Tighten the wheel nuts to the specifi...

Страница 132: ...y repair take it to a Yamaha dealer whose skilled technicians have the necessary tools expe rience and know how to service the ATV properly Use only genuine Yamaha replacement parts Im itation parts m...

Страница 133: ...e ATV Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the ATV The engine does no...

Страница 134: ...can be temporarily used instead provided that it is changed to the rec ommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The c...

Страница 135: ...EWB02311 NOTICE Excessive water pressure may cause water seepage and deteriora tion of wheel bearings brakes transmis sion seals and electrical devices Many expensive repair bills have resulted from...

Страница 136: ...he spark plug cap and spark plug b Pour a teaspoonful of engine oil into the spark plug bore c Install the spark plug cap onto the spark plug and then place the spark plug on the cylinder head so that...

Страница 137: ...it Store it in a cool dry place and charge it once a month Do not store the battery in an exces sively cold or warm place less than 0 C 30 F or more than 30 C 90 F For more in formation on storing the...

Страница 138: ...DOHC Cylinder arrangement Forward inclined single cylinder Displacement 449 cm Bore stroke 95 0 63 4 mm 3 74 2 50 in Compression ratio 11 40 1 Starting system Electric starter Lubrication system Dry...

Страница 139: ...Imp gal Fuel reserve amount 3 4 L 0 90 US gal 0 75 Imp gal Fuel injection Throttle body ID mark 18P1 00 Spark plug s Manufacturer model NGK CR8E Spark plug gap 0 7 0 8 mm 0 028 0 031 in Clutch Clutch...

Страница 140: ...0 psi Rear 30 0 kPa 0 300 kgf cm 4 4 psi Minimum Front 24 5 kPa 0 245 kgf cm 3 6 psi Rear 27 0 kPa 0 270 kgf cm 4 0 psi Front wheel Wheel type Panel wheel Rim size 10 x 5 5AT Rear wheel Wheel type Pan...

Страница 141: ...ing system AC magneto Battery Model YTZ7S Voltage capacity 12 V 6 0 Ah Headlight Bulb type Krypton bulb Bulb voltage wattage quantity Headlight 12 V 30 0 30 0 W 2 Tail brake light LED Neutral indicato...

Страница 142: ...erence in case the ATV is stolen KEY IDENTIFICATION NUMBER VEHICLE IDENTIFICATION NUMBER MODEL LABEL INFORMATION EBU26020 Key identification number The key identification number is stamped into the ke...

Страница 143: ...n will be need ed when ordering spare parts from a Yamaha deal er EBU29662 Vehicle Emission Control Information label The Vehicle Emission Control Information label is affixed at the location in the i...

Страница 144: ...11 3 11 1 Vehicle Emission Control Information label 1 U18P16E0 book Page 3 Wednesday May 11 2011 3 49 PM...

Страница 145: ...ose of noise control prior to its sale or delivery to the ul timate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inop...

Страница 146: ...the maintenance work is required It is not acceptable proof of maintenance work MAINTENANCE INTERVAL DATE OF SERVICE MILEAGE SERVICING DEALER NAME AND ADDRESS REMARKS month km mi hours 1 320 200 20 3...

Страница 147: ...sequent pur chaser s it is imperative that the machine be inspected and registered for warranty by an autho rized Yamaha ATV dealer In order for this warranty to remain in effect this inspection and r...

Страница 148: ...upon your request at any later date 3 Each Yamaha ATV dealer is held responsible for his setup service and war ranty repair work Q Is the warranty transferable to second owners A Yes The remainder of...

Страница 149: ...to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives...

Страница 150: ...within the first 90 days after you buy your Yamaha See your dealer today A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be h...

Страница 151: ...ay adjusting 8 36 Coolant 5 4 8 22 Coolant temperature warning light 4 2 Cowling and panels removing and installing 8 9 D Drive chain 5 5 Drive chain lubricating 8 40 Drive chain slack 8 38 E Engine b...

Страница 152: ...ck absorber assembly adjusting the rear 4 16 Spark arrester cleaning 8 27 Spark plug checking 8 15 Specifications 10 1 Speed limiter 4 5 Start switch 4 4 Steering shaft lubricating 8 44 Storage 9 2 Su...

Страница 153: ...enuine Yamaha Accessories will fit right and perform right right out of the box Yamalube Take care of your Yamaha with legendary Yamalube oils lubricants and care products They re formulated and appro...

Страница 154: ...avement may seriously affect handling and control Improper ATV use can result in SEVERE INJURY or DEATH NEVER operate without proper training or instruction at speeds too fast for your skills or the c...

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