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CHK
ADJ
PERIODIC MAINTENANCE/LUBRICATION
EB300000
PERIODIC CHECKS AND ADJUSTMENTS
INTRODUCTION
This chapter includes all information necessary to perform recommended inspections and adjust-
ments. These preventive maintenance procedures, if followed, will ensure more reliable vehicle
operation and a longer service life. The need for costly overhaul work will be greatly reduced. This
information applies to vehicles already in service as well as to new vehicles that are being prepared
for sale. All service technicians should be familiar with this entire chapter.
PERIODIC MAINTENANCE/LUBRICATION
NOTE:
• For ATVs not equipped with an odometer or an hour meter, follow the month maintenance inter-
vals.
• For ATVs equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance
intervals. However, keep in mind that if the ATV isn’t used for a long period of time, the month
maintenance intervals should be followed.
ITEM
ROUTINE
Whichever
comes first
INITIAL
EVERY
month
1
3
6
6
12
km
(mi)
320
(200)
1,200
(750)
2,400
(1,500)
2,400
(1,500)
4,800
(3,000)
hours
20
75
150
150
300
Valves*
• Check valve clearance.
• Adjust if necessary.
Spark plug
• Check condition.
• Adjust gap and clean.
• Replace if necessary.
Air filter element
• Clean.
• Replace if necessary.
Every 20 ~ 40 hours
(More often in wet or dusty areas.)
Carburetor*
• Check starter (choke) operation.
• Adjust engine idling speed.
Crankcase breather
system*
• Check breather hose for cracks or damage.
• Replace if necessary.
Exhaust system*
• Check for leakage.
• Tighten if necessary.
• Replace gasket(s) if necessary.
Fuel line*
• Check fuel hose for cracks or damage.
• Replace if necessary.
Engine oil
• Replace. (Warm engine before draining.)
Engine oil filter ele-
ment
• Clean.
• Replace if necessary.
Engine oil strainer
• Clean.
Drive chain
• Check and adjust slack/alignment/clean/lube.
Brakes*
• Check operation/fluid leakage/See NOTE page 21.
• Correct if necessary.
Clutch*
• Check operation.
• Adjust if necessary.
Wheels*
• Check balance/damage/runout.
• Replace if necessary.
Wheel bearings*
• Check bearing assemblies for looseness/damage.
• Replace if damaged.
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