
CYLINDERS AND PISTONS
5-39
3. Measure:
• Piston ring end gap
Out of specification
→
Replace the piston
ring.
TIP
The oil ring expander spacer end gap cannot be
measured. If the oil ring rail’s gap is excessive,
replace all three piston rings.
EAS24440
CHECKING THE PISTON PINS
The following procedure applies to all of the pis-
ton pins.
1. Check:
• Piston pin
Blue discoloration/grooves
→
Replace the
piston pin and then check the lubrication sys-
tem.
2. Measure:
• Piston pin outside diameter “a”
Out of specification
→
Replace the piston pin.
3. Measure:
• Piston pin bore diameter “b”
Out of specification
→
Replace the piston.
4. Calculate:
• Piston-pin-to-piston-pin-bore clearance
Out of specification
→
Replace the piston pin
and piston as a set.
a. 10 mm (0.39 in)
Piston ring
Top ring
End gap (installed)
0.15–0.30 mm (0.0059–0.0118
in)
Limit
0.60 mm (0.0236 in)
2nd ring
End gap (installed)
0.30–0.45 mm (0.0118–0.0177
in)
Limit
0.80 mm (0.0315 in)
Oil ring
End gap (installed)
0.20–0.70 mm (0.0079–0.0276
in)
Piston pin outside diameter
20.991–21.000 mm (0.8264–
0.8268 in)
Limit
20.971 mm (0.8256 in)
Piston pin bore inside diameter
21.004–21.015 mm (0.8269–
0.8274 in)
Limit
21.045 mm (0.8285 in)
• Piston-pin-to-piston-pin-bore clearance =
Piston pin bore diameter “b” -
Piston pin outside diameter “a”
Piston-pin-to-piston-pin-bore
clearance
0.004–0.024 mm (0.00016–
0.00094 in)
Limit
0.074 mm (0.0029 in)
Содержание XVS950CU 2014
Страница 1: ...2014 SERVICE MANUAL XVS950CU XVS950CUE 1XC 28197 E0...
Страница 6: ......
Страница 8: ......
Страница 73: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 30...
Страница 76: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 EAS20410 LUBRICATION DIAGRAMS...
Страница 77: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 34 1 Oil filter cartridge 2 Oil delivery pipe 2 3 Relief valve assembly...
Страница 78: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35...
Страница 79: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 36 1 Camshaft 2 Crankshaft...
Страница 80: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37...
Страница 81: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 38 1 Oil drain bolt 2 Crankshaft...
Страница 82: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39...
Страница 86: ...CABLE ROUTING except for ABS models 2 43 Headlight 3 2 2 1 A D B 1 4 5 6 7 7 8 8 9 9 10 11 C 12 12 12 13...
Страница 92: ...CABLE ROUTING except for ABS models 2 49 Frame inner side view A 1 2 B 3 4 5 C D E 6 F G H I J 7 8 9 10 K 11...
Страница 96: ...CABLE ROUTING except for ABS models 2 53 Front brake hose front and left side view 2 A 1 1 B D 1 1 3 3 3 3 3 C...
Страница 100: ...CABLE ROUTING except for ABS models 2 57 Spark plug lead B A 2 2 1 1 C F 3 4 5 6 7 8 10 D E 9...
Страница 110: ...CABLE ROUTING except for ABS models 2 67 Fuel tank breather hose left and rear view D 1 A 1 1 2 2 B B 3 3 C...
Страница 112: ...CABLE ROUTING except for ABS models 2 69 Fuel tank breather hose right side view 1 2 3 A B...
Страница 114: ...CABLE ROUTING except for ABS models 2 71 Intake air pressure sensor hose top view 1 B C 2 A...
Страница 116: ...CABLE ROUTING except for ABS models 2 73 Crankcase breather hose left side view H 1 A A B 1 C 2 D F G I 3 E...
Страница 120: ...CABLE ROUTING for ABS models 2 77 Headlight 3 2 2 1 A D B 1 4 5 6 7 7 8 8 9 9 10 11 C 12 12 12 13...
Страница 126: ...CABLE ROUTING for ABS models 2 83 Frame inner side view A 1 2 B 3 4 5 C D 6 E F G H I 7 8 9 10 J 11 13 12...
Страница 128: ...CABLE ROUTING for ABS models 2 85 Rear brake hose right side view 1 2 4 4 5 4 5 4 5 I 1 2 B 3 G A H F D E C...
Страница 130: ...CABLE ROUTING for ABS models 2 87 Hydraulic unit inner and left side view 1 2 3 4 A B A B 1 2 3 4 5 5 6...
Страница 132: ...CABLE ROUTING for ABS models 2 89 Front brake hose front and right side view 1 A B 1 1 1 2 C D...
Страница 134: ...CABLE ROUTING for ABS models 2 91 Front brake hose left side view 4 4 5 1 2 3 3 6 7 7 A A B E F E E 7 5 5 G H C C D...
Страница 138: ...CABLE ROUTING for ABS models 2 95 Spark plug lead 3 3 4 4 5 6 7 8 9 10 11 12 C D A B 1 1 2 2...
Страница 148: ...CABLE ROUTING for ABS models 2 105 Fuel tank breather hose left and rear view D 1 A 1 1 2 2 B B 3 3 C...
Страница 150: ...CABLE ROUTING for ABS models 2 107 Fuel tank breather hose right side view 1 2 3 A B...
Страница 152: ...CABLE ROUTING for ABS models 2 109 Intake air pressure sensor hose top view 1 B C 2 A...
Страница 154: ...CABLE ROUTING for ABS models 2 111 Crankcase breather hose left side view H 1 A A B 1 C 2 D F G I 3 E...
Страница 156: ...CABLE ROUTING for ABS models 2 113...
Страница 159: ......
Страница 288: ...BELT DRIVE 4 97...
Страница 293: ...ENGINE INSPECTION 5 2 10 Install Rear cylinder right cover Refer to ENGINE REMOVAL on page 5 3...
Страница 399: ...IGNITION SYSTEM 7 8...
Страница 407: ...ELECTRIC STARTING SYSTEM 7 16...
Страница 413: ...CHARGING SYSTEM 7 22...
Страница 429: ...SIGNALING SYSTEM 7 38...
Страница 481: ...FUEL INJECTION SYSTEM 7 90...
Страница 487: ...FUEL PUMP SYSTEM 7 96...
Страница 499: ...IMMOBILIZER SYSTEM 7 108...
Страница 502: ...ABS ANTI LOCK BRAKE SYSTEM for ABS models 7 111 EAS27740 ABS COMPONENTS CHART 1 2 3 4 6 7 8 9 10 11 12 5 5...
Страница 537: ...ABS ANTI LOCK BRAKE SYSTEM for ABS models 7 146...
Страница 538: ...ELECTRICAL COMPONENTS 7 147 EAS27970 ELECTRICAL COMPONENTS 3 1 2 6 4 9 10 11 12 13 14 16 7 5 8 15...
Страница 540: ...ELECTRICAL COMPONENTS 7 149 1 2 5 7 10 8 9 6 16 15 14 13 4 3 11 12...
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