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PERIODIC MAINTENANCE AND ADJUSTMENT

7-21

7

3. Note the position of the drive belt

with a force of 45 N (4.5 kgf, 10 lbf)
applied to the belt with a belt ten-
sion gauge as shown.

TIP

A belt tension gauge is available at a
Yamaha dealer.

4. Calculate the drive belt slack by

subtracting the measurement not-
ed in step 2 from the measurement
noted in step 3.

5. If the drive belt slack is incorrect,

have a Yamaha dealer adjust it.

EAU23095

Checking and lubricating the
cables

The operation of all control cables and
the condition of the cables should be
checked before each ride, and the ca-
bles and cable ends should be lubricat-
ed if necessary. If a cable is damaged
or does not move smoothly, have a
Yamaha dealer check or replace it.

WARNING! Damage to the outer
housing of cables may result in in-
ternal rusting and cause interfer-
ence with cable movement. Replace
damaged cables as soon as possi-
ble to prevent unsafe conditions.

[EWA10711]

1. Belt tension gauge

2. Drive belt slack

Drive belt slack:

7.5–13.0 mm (0.30–0.51 in)

6

8

10

12

14

1

2

Recommended lubricant:

Yamaha Chain and Cable Lube or
engine oil

U29S15E0.book Page 21 Friday, July 20, 2012 1:34 PM

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Содержание XV19CSD

Страница 1: ...DIC183 29S 28199 15 XV19CSD C XV19CD C OWNER S MANUAL Read this manual carefully before operating this vehicle LIT 11626 26 36...

Страница 2: ...EAU10042 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold U29S15E0 book Page 1 Friday July 20 2012 1 34 PM...

Страница 3: ...To maintain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual Ya...

Страница 4: ...ntial personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or...

Страница 5: ...amaha Motor Corporation U S A 1st edition July 2012 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Prin...

Страница 6: ...the emission control system 7 3 General maintenance and lubrication chart 7 5 Checking the spark plugs 7 9 Canister for California only 7 10 Engine oil and oil filter cartridge 7 10 Transfer case oil...

Страница 7: ...ARE AND STORAGE 8 1 Matte color caution 8 1 Care 8 1 Storage 8 3 SPECIFICATIONS 9 1 CONSUMER INFORMATION 10 1 Identification numbers 10 1 Reporting safety defects 10 3 Motorcycle noise regulation 10 4...

Страница 8: ...icle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is...

Страница 9: ...THE OWNER S MANUAL AND ALL LABELS ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET eye protection and protective clothing 5RU 21686 00 EMISSION HOSE ROUTING THROTTLE BODY CANISTER ATMOSPHERE FUEL TANK VACUU...

Страница 10: ...you Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehicle properly increases the possibil...

Страница 11: ...o main tain control of the motorcycle The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carr...

Страница 12: ...cle is changed To avoid the possibility of an accident use ex treme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessor...

Страница 13: ...ange any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Keep...

Страница 14: ...uc tions before transporting the motorcy cle in another vehicle Remove all loose items from the motorcycle Check that the fuel cock if equipped is in the OFF position and that there are no fuel leaks...

Страница 15: ...ery page 7 25 5 Owner s tool kit page 7 2 6 Tail brake light page 7 29 7 License plate light page 7 30 8 Shock absorber assembly spring preload adjusting nut page 4 14 9 Engine oil drain bolt B crankc...

Страница 16: ...l injection system fuse page 7 27 4 Fuse box page 7 27 5 Engine oil filler cap page 7 10 6 Fuel tank cap page 4 8 7 Steering lock page 4 11 8 Brake pedal page 4 8 9 Rear brake light switch page 7 18 1...

Страница 17: ...t handlebar switches page 4 5 3 Clutch fluid reservoir page 7 19 4 Multi function meter unit page 4 2 5 Main switch page 4 1 6 Front brake fluid reservoir page 7 19 7 Right handlebar switches page 4 5...

Страница 18: ...ms are off The key can be removed WARNING EWA10072 Never turn the key to OFF while the vehicle is moving otherwise the electrical systems will be switched off which may result in loss of con trol or a...

Страница 19: ...en go off for 3 0 seconds If this oc curs have a Yamaha dealer check the vehicle EAU11534 Engine trouble warning light This warning light comes on or flashes if a problem is detected in the electrical...

Страница 20: ...zero in order to test the electrical cir cuit Fuel gauge The fuel gauge indicates the amount of fuel in the fuel tank The needle moves towards E Empty as the fuel level decreases When the needle reac...

Страница 21: ...set the fuel re serve tripmeter manually it will reset it self automatically and the display will return to the prior mode after refueling and traveling 5 km 3 mi To set the clock 1 Push the SELECT an...

Страница 22: ...l to suit the outside lighting conditions To set the brightness 1 Turn the key to OFF 2 Push and hold the SELECT switch 3 Turn the key to ON and then re lease the SELECT switch after five seconds 4 Ad...

Страница 23: ...the engine Set this switch to to stop the engine in case of an emergen cy such as when the vehicle overturns or when the throttle cable is stuck EAU38331 Light switch for optional lights This model c...

Страница 24: ...should be pulled rapidly and released slowly for smooth clutch operation The clutch lever is equipped with a clutch switch which is part of the igni tion circuit cut off system See page 4 16 EAU12871...

Страница 25: ...brake pedal EAU13122 Fuel tank cap To remove the fuel tank cap Slide the fuel tank cap lock cover open insert the key into the lock and then turn it 1 4 turn clockwise The lock will be released and t...

Страница 26: ...fuel while smoking or while in the vi cinity of sparks open flames or other sources of ignition such as the pilot lights of water heaters and clothes dryers 2 Do not overfill the fuel tank Stop fillin...

Страница 27: ...d that contain ing methanol Gasohol containing ethanol can be used if the ethanol con tent does not exceed 10 E10 Gas ohol containing methanol is not recommended by Yamaha because it can cause damage...

Страница 28: ...that the exhaust sys tem has cooled down before do ing any maintenance work Do not allow the engine to idle more than a few minutes Long idling can cause a build up of heat NOTICE ECA10701 Use only un...

Страница 29: ...counterclockwise 2 While holding the key in that posi tion lift the front of the seat up and then pull the seat off To install the rider seat 1 Insert the projection on the rear of the seat into the s...

Страница 30: ...f the vehicle and then install the rid er seat WARNING Never ride with a helmet attached to the helmet holder since the helmet may hit objects causing loss of control and possibly an acci dent EWA1016...

Страница 31: ...d and thereby soften the sus pension turn the adjusting nut in direction b To make the adjustment use the special wrench and exten sion bar included in the addi tional tool kit which was handed out se...

Страница 32: ...ber as sembly yourself Take the shock absorber assembly to a Yamaha dealer for any service EAU15282 EXUP system This model is equipped with Yamaha s EXUP EXhaust Ultimate Power valve system This syste...

Страница 33: ...off system has been designed to assist the operator in fulfilling the respon sibility of raising the sidestand be fore starting off Therefore check this system regularly and have a Yamaha dealer repai...

Страница 34: ...Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden The neutral switch may not be working correctly The...

Страница 35: ...5311 The accessory connected to the auxiliary DC connector should not be used with the engine turned off and the load must never exceed 36 W 3 A otherwise the fuse may blow or the battery may discharg...

Страница 36: ...fore using this vehicle check the following points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check fuel tank breather overflow hose for obstru...

Страница 37: ...e grip free play If necessary have Yamaha dealer adjust throttle grip free play and lubricate cable and grip housing 7 14 7 22 Control cables Make sure that operation is smooth Lubricate if necessary...

Страница 38: ...ignals and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is not working correctly have Yamaha dealer check vehicle 4 16 IT...

Страница 39: ...stops automatically if left idling for 20 minutes In this case the multi function meter unit indi cates error code 70 but this is not a malfunction Push the start switch to clear the error code and to...

Страница 40: ...P To shift the transmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it NOTICE ECA10260 Even with the transmissio...

Страница 41: ...EAU16720 Recommended shift points The recommended shift points during acceleration and deceleration are shown in the table below EAU16841 Engine break in There is never a more important period in the...

Страница 42: ...he vehicle EAU17213 Parking When parking stop the engine and then remove the key from the main switch WARNING EWA10311 Since the engine and exhaust system can become very hot park in a place where ped...

Страница 43: ...n performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine wh...

Страница 44: ...the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain mai...

Страница 45: ...or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 1 Fuel line Check fuel hoses for cracks or damage Replace if necessary 2 Spark plugs Check con...

Страница 46: ...rol system for dam age Replace if necessary No ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months...

Страница 47: ...ation and fluid leak age Correct if necessary 3 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 4 Rear brake Check operation fluid level and for fluid lea...

Страница 48: ...000 mi 25000 km 13 Chassis fasteners Check all chassis fitting and fas teners Correct if necessary 14 Brake lever pivot shaft Apply silicone grease lightly 15 Brake pedal pivot shaft Apply lithium soa...

Страница 49: ...l Change warm engine before draining 24 Engine oil filter car tridge Replace 25 Transfer case oil Check for leakage Change at initial 600 mi 1000 km or 1 month and thereafter every 16000 mi 25000 km o...

Страница 50: ...levels and fill the reservoirs as required Replace the oil seals on the inner parts of the brake or clutch master cylinders caliper cylinders and clutch release cylinder every two years Replace the b...

Страница 51: ...uld be operating im properly Do not attempt to diagnose such problems yourself Instead have a Yamaha dealer check the vehicle If a spark plug shows signs of electrode erosion and excessive carbon or o...

Страница 52: ...l sur face and hold it in an upright posi tion A slight tilt to the side can result in a false reading 2 Remove the rider seat See page 4 12 3 Start the engine warm it up until the engine oil has reac...

Страница 53: ...ne oil with or without oil filter cartridge replace ment 1 Place the vehicle on a level sur face 2 Remove the rider seat See page 4 12 3 Start the engine warm it up for several minutes and then turn i...

Страница 54: ...ith an oil filter wrench and then tighten it to the specified torque with a torque wrench 11 Install the engine oil drain bolts and their new gasket and then tighten the bolts to the specified torques...

Страница 55: ...abeled ENERGY CONSERVING II or higher Make sure that no foreign mate rial enters the oil tank 15 Install the engine oil filler cap 16 Start the engine and then let it idle for several minutes while ch...

Страница 56: ...ure 4 0 6 0 mm 0 16 0 24 in at the inner edge of the throttle grip Periodi cally check the throttle grip free play and if necessary have a Yamaha deal er adjust it EAU21401 Valve clearance The valve c...

Страница 57: ...accordance with the riding speed and with the total weight of rider passenger car go and accessories approved for this model WARNING EWA10511 Never overload your vehicle Opera tion of an overloaded v...

Страница 58: ...ould be of the same make and design other wise the handling characteristics of the vehicle may be different which could lead to an accident After extensive tests only the tires list ed below have been...

Страница 59: ...in the hydraulic system have a Yamaha dealer bleed the system be fore operating the motorcycle EAU37913 Checking the brake lever free play There should be no free play at the brake lever end If there...

Страница 60: ...for wear at the intervals spec ified in the periodic maintenance and lubrication chart EAU22430 Front brake pads Each front brake pad is provided with wear indicator grooves which allow you to check t...

Страница 61: ...n Observe these precautions Insufficient brake or clutch fluid may allow air to enter the brake or clutch system reducing braking or clutch performance Clean the filler caps before re moving Use only...

Страница 62: ...h fluids Have a Yamaha dealer change the brake and clutch fluids at the intervals specified in the periodic maintenance and lubrication chart or in the TIP after the periodic maintenance and lubrica t...

Страница 63: ...eration of all control cables and the condition of the cables should be checked before each ride and the ca bles and cable ends should be lubricat ed if necessary If a cable is damaged or does not mov...

Страница 64: ...ubricated by a Yamaha dealer at the intervals speci fied in the periodic maintenance chart EAU44273 Checking and lubricating the brake and shift pedals The operation of the brake and shift pedals shou...

Страница 65: ...operation of the sidestand should be checked before each ride and the sidestand pivot and metal to metal contact surfaces should be lubricated if necessary WARNING EWA10731 If the sidestand does not...

Страница 66: ...ondition Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury...

Страница 67: ...ng EAU23291 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hu...

Страница 68: ...A16521 To charge a VRLA Valve Regulated Lead Acid battery a special con stant voltage battery charger is re quired Using a conventional battery charger will damage the battery To store the battery 1 I...

Страница 69: ...ve the battery cover 3 Remove the blown fuse and then install a new fuse of the specified amperage WARNING Do not use a fuse of a higher amperage rating than recommended to avoid causing extensive dam...

Страница 70: ...e the transpar ency of the glass the luminosity of the bulb and the bulb life will be adversely affected Thor oughly clean off any dirt and fin gerprints on the headlight bulb using a cloth moistened...

Страница 71: ...the headlight bulb cov er make sure the TOP mark faces up wards 6 Install the headlight unit by install ing the screws 7 Have a Yamaha dealer adjust the headlight beam if necessary EAU24181 Tail brak...

Страница 72: ...it stops 4 Install the lens by installing the screws NOTICE Do not over tighten the screws otherwise the lens may break ECA10681 EAU24324 Replacing a license plate light bulb 1 Remove the license pla...

Страница 73: ...nd level position before starting any maintenance A strong wooden box can be placed under the engine for added stability To service the front wheel 1 Stabilize the rear of the motorcycle by using a mo...

Страница 74: ...equire any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Im...

Страница 75: ...eck the vehicle Operate the electric starter 4 Compression There is compression There is no compression The engine does not start Have a Yamaha dealer check the vehicle Have a Yamaha dealer check the...

Страница 76: ...fler outlets with plas tic bags after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly in sta...

Страница 77: ...dirt with warm water a mild detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off...

Страница 78: ...o wipe off any excess Never apply oil or wax to the drive belt Never apply oil or wax to any rubber and plastic parts but treat them with a suitable care product Avoid using abrasive polishing compoun...

Страница 79: ...he engine over EWA10951 e Remove the spark plug caps from the spark plugs and then install the spark plugs and the spark plug caps 4 Lubricate all control cables and the pivoting points of all levers...

Страница 80: ...With oil filter cartridge replacement 4 90 L 5 18 US qt 4 31 Imp qt Transfer gear oil Type SAE 80 API GL 4 Hypoid gear oil Quantity 0 55 L 0 58 US qt 0 48 Imp qt Air filter Air filter element Oil coa...

Страница 81: ...si Loading condition 90 204 kg 198 450 lb Front 250 kPa 2 50 kgf cm 36 psi Rear 280 kPa 2 80 kgf cm 41 psi Front wheel Wheel type Cast wheel Rim size 21M C x MT3 50 Rear wheel Wheel type Cast wheel Ri...

Страница 82: ...e light 12 V 3 8 W 2 Meter lighting LED Neutral indicator light LED High beam indicator light LED Turn signal indicator light LED Fuel level warning light LED Engine trouble warning light LED Fuses Ma...

Страница 83: ...entification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification...

Страница 84: ...ordering spare parts from a Yamaha dealer EAU48270 Vehicle Emission Control Informa tion label The Vehicle Emission Control Informa tion label is affixed at the location in the illustration This label...

Страница 85: ...and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yam...

Страница 86: ...icle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed...

Страница 87: ...inder that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month...

Страница 88: ...RMATION 10 6 10 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks U29S15E0 book Page 6 Friday July 20...

Страница 89: ...r warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer An inspection and...

Страница 90: ...y later date Each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty c...

Страница 91: ...ed repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is inc...

Страница 92: ...ked protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to he...

Страница 93: ...m 4 16 Indicator lights and warning lights 4 1 K Key identification number 10 1 L Labels location 1 1 License plate light bulb replacing 7 30 Light switch for optional lights 4 6 M Main switch 4 1 Mai...

Страница 94: ...7 14 Vehicle Emission Control Information label 10 2 Vehicle identification number 10 1 W Warranty extended 10 9 Warranty limited 10 7 Wheel bearings checking 7 25 Wheels 7 16 U29S15E0 book Page 2 Fri...

Страница 95: ...Genuine Yamaha Accessories will fit right and perform right right out of the box Yamalube Take care of your Yamaha with legendary Yamalube oils lubricants and care products They re formulated and appr...

Страница 96: ...PRINTED IN JAPAN 2012 08 0 5 1 CR E DIC183 PRINTED ON RECYCLED PAPER...

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