VALVES AND VALVE SPRINGS
5-30
EAS24280
REMOVING THE VALVES
The following procedure applies to all of the
valves and related components.
TIP
Before removing the internal parts of the cylinder
head (e.g., valves, valve springs, and valve
seats), make sure the valves properly seal.
1. Check:
• Valve sealing
Leakage at the valve seat
→
Check the valve
face, valve seat, and valve seat width.
Refer to “CHECKING THE VALVE SEATS”
on page 5-32.
▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼▼▼
a. Pour a clean solvent “a” into the intake and
exhaust ports.
b. Check that the valves properly seal.
TIP
There should be no leakage at the valve seat “1”.
▲▲▲
▲
▲ ▲▲▲
▲
▲ ▲▲▲
▲
▲ ▲▲▲
▲
▲ ▲▲▲
▲
▲ ▲▲▲
▲
▲▲▲
2. Remove:
• Valve cotters
TIP
Remove the valve cotters by compressing the
valve spring with the valve spring compressor
“1” and the valve spring compressor attachment
“2”.
3. Remove:
• Upper spring seat “1”
• Valve spring “2”
• Valve “3”
• Valve stem seal “4”
• Lower spring seat “5”
TIP
Identify the position of each part very carefully so
that it can be reinstalled in its original place.
EAS24290
CHECKING THE VALVES AND VALVE
GUIDES
The following procedure applies to all of the
valves and valve guides.
1. Measure:
• Valve-stem-to-valve-guide clearance
Out of specification
→
Replace the valve
guide.
Valve spring compressor
90890-04019
YM-04019
Valve spring compressor attach-
ment
90890-01243
Valve spring compressor adapt-
er (26 mm)
YM-01253-1
• Valve-stem-to-valve-guide clearance =
Valve guide inside diameter “a” -
Valve stem diameter “b”
Содержание STAR XVS95CE 1TP1 2014
Страница 1: ...2014 SERVICE MANUAL XVS95CE C LIT 11616 27 30 1TP 28197 11 ...
Страница 6: ......
Страница 8: ......
Страница 55: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 28 ...
Страница 58: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 EAS20410 LUBRICATION DIAGRAMS ...
Страница 60: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 ...
Страница 61: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 34 1 Camshaft 2 Crankshaft ...
Страница 62: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 ...
Страница 63: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 36 1 Oil drain bolt 2 Crankshaft ...
Страница 64: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 ...
Страница 68: ...CABLE ROUTING 2 41 Headlight 3 2 2 1 A D B 1 4 5 6 7 7 8 8 9 9 10 11 C 12 12 12 13 ...
Страница 72: ...CABLE ROUTING 2 45 Clutch cable right side view 3 4 H A B C D E G F I I 1 2 5 6 7 8 5 5 10 11 11 9 3 4 ...
Страница 74: ...CABLE ROUTING 2 47 Frame inner side view A 1 2 B 3 4 5 C D E 6 F G H I J 7 8 9 10 K 11 ...
Страница 76: ...CABLE ROUTING 2 49 Rear brake hose right side view C G H E F C D A B 1 1 2 3 3 3 3 I J K L ...
Страница 78: ...CABLE ROUTING 2 51 Front brake hose front and left side view 2 A 1 1 B D 1 1 3 3 3 3 3 C ...
Страница 80: ...CABLE ROUTING 2 53 Steering head left side view A B C 1 2 5 6 7 8 9 10 D E F G H 11 12 I J K L M N 3 4 ...
Страница 82: ...CABLE ROUTING 2 55 Spark plug lead B A 2 2 1 1 C F 3 4 3 5 6 7 8 9 10 11 10 D 11 8 E ...
Страница 86: ...CABLE ROUTING 2 59 Rectifier regulator rear view 1 2 3 4 5 6 8 9 10 10 11 A B C 14 D 12 F G H 15 16 I 7 E 13 ...
Страница 88: ...CABLE ROUTING 2 61 Rear fender top and left view 1 2 3 4 4 A B 6 2 5 5 1 1 1 7 8 C C C D E H F G 3 9 10 11 ...
Страница 92: ...CABLE ROUTING 2 65 Fuel tank breather hose except for California left and rear view D 1 A 1 1 2 2 B B 3 3 C ...
Страница 94: ...CABLE ROUTING 2 67 Canister for California left and rear view 1 1 1 2 2 3 4 3 4 5 A B C C C D E F G H ...
Страница 96: ...CABLE ROUTING 2 69 Fuel tank breather hose top and right view B 5 1 2 3 4 A B C ...
Страница 98: ...CABLE ROUTING 2 71 Canister top and right view 1 B D E F C 3 2 2 A ...
Страница 100: ...CABLE ROUTING 2 73 Crankcase breather hose left side view H 1 A A B 1 C 2 D F G I 3 E ...
Страница 102: ...CABLE ROUTING 2 75 ...
Страница 105: ......
Страница 135: ......
Страница 208: ...BELT DRIVE 4 73 ...
Страница 213: ...ENGINE INSPECTION 5 2 10 Install Rear cylinder right cover Refer to ENGINE REMOVAL on page 5 3 ...
Страница 310: ...THROTTLE BODIES 6 13 ...
Страница 313: ......
Страница 319: ...IGNITION SYSTEM 7 6 ...
Страница 325: ...ELECTRIC STARTING SYSTEM 7 12 ...
Страница 329: ...CHARGING SYSTEM 7 16 ...
Страница 379: ...FUEL INJECTION SYSTEM 7 66 ...
Страница 383: ...FUEL PUMP SYSTEM 7 70 ...
Страница 384: ...ELECTRICAL COMPONENTS 7 71 EAS27970 ELECTRICAL COMPONENTS 3 1 2 5 4 7 8 9 10 11 12 13 6 ...
Страница 386: ...ELECTRICAL COMPONENTS 7 73 1 2 5 7 9 8 6 20 19 18 17 4 3 11 12 13 14 15 16 10 ...
Страница 406: ...ELECTRICAL COMPONENTS 7 93 c Measure the fuel injector resistance ...
Страница 417: ...SELF DIAGNOSTIC FUNCTION AND DIAGNOSTIC CODE TABLE 8 10 ...
Страница 419: ......
Страница 420: ......