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8-31

CAUTION:

The right and left adjusters should be turned to an
equal amount.

6. Recheck alignment and deflection. If necessary,

repeat steps 3 to 5 until the proper adjustment is
achieved.

7. Tighten the rear axle nut.

ESU02001

Aligning the skis

1. Turn the handlebar so the skis face straight ahead.
2. Check the following for ski alignment:

a. Skis are facing forward.
b. Ski toe-out (

–

) is within specification.

3. If the alignment is not correct, consult a Yamaha

dealer.

ESU03543

Adjusting the handlebar

For RS90R/RS90GT/RSG90

1. Remove the handlebar cover

Rear axle tightening torque:

75 Nm (7.5 m·kgf, 54.2 ft·lb)

Ski toe-out (

–

): 0–15 mm (0–0.59 in)

U8GG10.book Page 31 Thursday, April 28, 2005 5:43 PM

Содержание RS90NL

Страница 1: ...OWNER S MANUAL SNOWMOBILE RS90NL...

Страница 2: ......

Страница 3: ...ary ID and key number in the spaces provided for assistance when ordering spare parts from a Yamaha dealer 1 The frame number is the seventeen digit number stamped on the frame of the snowmobile See f...

Страница 4: ...y questions concerning the operation or maintenance of your snowmobile please consult a Yamaha dealer To maintain the high quality and performance of this snowmobile it is important that you and your...

Страница 5: ...ual should be considered a permanent part of this snowmobile and should remain with the snow mobile when resold Particularly important information is distinguished in this manual by the following nota...

Страница 6: ...Shift lever 5 9 Headlight beam switch 5 10 Auxiliary DC jack 5 10 Shroud latches 5 11 Drive guard 5 11 V belt holders 5 11 Carburetor coolant shut off lever 5 12 Rear suspension damping force remote a...

Страница 7: ...8 7 Adjusting the high altitude settings 8 8 Adjusting the valve clearance 8 8 Changing the engine oil 8 9 Cooling system 8 12 Replacing the V belt 8 14 Checking the drive chain housing oil level and...

Страница 8: ...parts replaced due to normal wear or routine maintenance including oil spark plugs clutch drive belts slide runners and track THE CUSTOMER S RESPONSIBILITY under this warranty shall be to 1 Operate a...

Страница 9: ...mages as well as oil spark plugs clutch drive belts and slide runners Q What are some examples of abnormal strain ne glect or abuse A These terms are general and overlap each other in areas Specific e...

Страница 10: ...dealer ship Since all warranty matters are handled at the dealer level this person is in the best position to help you If you are still not satisfied and require additional assistance please write YA...

Страница 11: ...1 4 ESU04280 YAMAHA EXTENDED SERVICE Y E S CW 06E...

Страница 12: ...MPORTANT LABELS Please read the following labels carefully before operat ing this snowmobile NOTE Maintain or replace safety and instruction labels as nec essary 1 RS90N RS90M 1 RS90R RS90NR RS90GT RS...

Страница 13: ...er battery service or air box removal See Service Manual Des dommages graves risquent de survenir par suite de fuites d huile r sultant d un mauvais branchement des tuyaux de reniflard du carter Apr s...

Страница 14: ...2 3 8 RS90M RSG90...

Страница 15: ...2 4 NOTE The following suspension adjustment charts are included with the Owner s Manual RS90M RS90R RS90GT RSG90...

Страница 16: ...snowmobile is designed to carry the OPERA TOR ONLY Passengers are prohibited Carrying a passenger can cause loss of control 4 Do not operate the snowmobile after drinking alcohol or taking drugs Your...

Страница 17: ...inhale a lot of gasoline vapor or get some gasoline into your eyes see your doctor immediately If any gasoline spills on your skin or clothing immediately wash your skin with soap and water and change...

Страница 18: ...most surfaces is to release the throttle and apply the brake gently not suddenly Maintenance and storage 1 Do not leave the snowmobile on its left side for an extended period of time Fuel may leak ou...

Страница 19: ...4 1 ESU00012 4 DESCRIPTION RS90N RS90NR RS90M RSG90 RS90R RS90GT...

Страница 20: ...e stop switch J Thumb warmer adjustment switch K Throttle lever L Shift lever RS90R RS90NR RS90GT RSG90 M Shroud latch N Main switch O Auxiliary DC jack RS90GT P Starter lever Q Tachometer R Low coola...

Страница 21: ...rcuit is switched off The key can be removed only in this position 2 ON The ignition circuit is switched on 3 START The starting circuit is switched on The starter motor starts CAUTION Release the swi...

Страница 22: ...e snowmobile by varying the throttle position Because the throttle is spring loaded the snowmobile will deceler ate and the engine will return to idle when it is released b WARNING Check the throttle...

Страница 23: ...engine can be operated without a prob lem before restarting the engine Be sure to use the specified spark plug and spark plug cap Otherwise the T O R S will not work properly CA 19E Idling starting R...

Страница 24: ...2 the warning light 3 and all segments of the meter 4 turn on and off once The grip warmer level is initially displayed for 5 seconds then switches to the fuel meter display Odometer and tripmeter mo...

Страница 25: ...mer adjustment switch 2 control the electrically heated handlebar grips and throttle lever respectively To raise the temperature press each switch to HI To lower the temperature press each switch to L...

Страница 26: ...light go off the engine oil level is sufficient however it is getting low Add engine oil as soon as possible If the oil level warning indicator and the warning light do not go off check the engine oi...

Страница 27: ...he warning light 1 and the self diagnosis warning indicator 2 will flash and then an error code e g 16 and 81 3 will flash slowly in the tripmeter odometer display WARNING If the self diagnosis warnin...

Страница 28: ...he handlebar grip to stop the snowmobile 1 Brake lever 2 Brake lever end 3 Handlebar end NOTE When the brake lever is operated the brake light will illu minate CAUTION Make sure that the brake lever e...

Страница 29: ...the snowmobile with the parking brake applied This may overheat the brake disc and reduce braking ability ESU00341 Shift lever For RS90R RS90NR RS90GT RSG90 The shift lever is used to put the snowmob...

Страница 30: ...e auxiliary DC jack cap 1 and then insert the accessory power plug into the jack 2 NOTE After using the auxiliary DC jack be sure to remove the accessory power plug from the jack and close the auxil i...

Страница 31: ...our body and clothing away from rotating parts when servicing with the shroud open Do not touch the hot muffler and engine during or immediately after operation ESU00521 Drive guard The drive guard is...

Страница 32: ...bile in temperatures above 0 C 32 F move the carburetor coolant shut off lever to the OFF position to stop the flow of coolant since the carburetor does not need to be warmed ESU04130 Rear suspension...

Страница 33: ...el in the fuel tank WARNING Fuel is HIGHLY FLAMMABLE and poisonous Check the SAFETY INFORMATION section carefully before refueling See page 3 2 Do not fill the fuel tank above the bottom of the filler...

Страница 34: ...t snow or ice does not enter the fuel tank when refueling Do not use alcohol deicers or water absorbing additives with oxygenated fuel The fuel tank should be filled with straight gaso line as specifi...

Страница 35: ...ing it off 3 Disconnect the oil level gauge coupler 1 CAUTION Disconnect the oil level gauge coupler before remov ing the oil level gauge dipstick Otherwise the cable can twist and break 4 Remove the...

Страница 36: ...cold If the coolant level is below the COLD LEVEL mark add soft water until it reaches the COLD LEVEL mark See pages 8 12 8 13 for more details 1 COLD LEVEL mark WARNING Do not remove the coolant res...

Страница 37: ...le could start moving forward unexpectedly which could cause an accident 1 Start the engine NOTE Refer to the Starting the engine section 2 Hold the pivot point of the throttle lever away from the thr...

Страница 38: ...ates a failure in the brake system Do not operate the snowmobile if you find any problems in the brake system You could lose braking ability which could lead to an accident Ask a Yamaha dealer to insp...

Страница 39: ...tic parts Never spill any brake fluid If any is spilled clean it up immediately ESU00941 V belt Open the shroud and remove the drive guard Check the V belt for wear and damage Replace if neces sary WA...

Страница 40: ...243 51 mm 2 0 in high profile pattern drive track For RS90M This snowmobile is originally equipped with a 51 mm 2 0 in high profile pattern drive track specifically for use in deep snow riding conditi...

Страница 41: ...i runners Check the skis and ski runners for wear and damage Replace if necessary CAUTION Avoid scratching the skis when loading and unload ing the snowmobile when riding in areas with little or no sn...

Страница 42: ...ere is no snow under the air filter element frame 1 Unhook the air filter case cover fasteners and the latch 2 Remove the air filter case cover 3 Lift up the air filter element frame and check the air...

Страница 43: ...actice to carry the tool kit spare parts and other necessary equipment with you while riding the snowmobile so that minor repairs can be done if neces sary The following should be carried at all times...

Страница 44: ...warm engine starting NOTE The starter lever choke is not required when the engine is warm Put the starter lever choke in the closed posi tion 2 Turn the main switch to the START position After the eng...

Страница 45: ...l throttle operation or any condition that might result in engine overheating must be avoided Operating your snowmobile for the first time Start the engine and let it idle for 15 minutes 0 160 km 0 10...

Страница 46: ...ed with added safety and a more reliable snowmobile Always wear the proper cloth ing for both warmth and to help protect you from injury if an accident occurs Become familiar with operating your snow...

Страница 47: ...thor oughly familiar with the operation of your snowmobile Riding uphill You should practice first on gentle slopes Try more difficult climbs only after you have developed your skill As you approach a...

Страница 48: ...ur downhill leg on the seat and the foot of your uphill leg on the running board This position will make it easier for you to shift your body weight as needed Snow and ice are slippery so be prepared...

Страница 49: ...s 2 Snow mixed with a lot of dirt and sand All of the above surfaces have one thing in common in regard to drive track and slide runners little or no lubricating ability Drive track and all slide rail...

Страница 50: ...rheating avoid sustained high speed usage in areas such as icy trails frozen lakes and rivers that have minimal snow coverage An overheated track will be weakened internally which may cause fail ure o...

Страница 51: ...ntain balance during traverse side hill riding Only experi enced operators should traverse slopes steep enough to require strap use Keep the right hand on the right handlebar grip for steering and gri...

Страница 52: ...rking brake by moving the parking brake lever to the left For RS90R RS90NR RS90GT RSG90 1 To select the desired operating position pull the shift lever out slide it to FWD or to REV until it stops and...

Страница 53: ...r slowly to move the snowmo bile 4 Turn the handlebar in the desired direction 5 Squeeze the brake lever to stop the snowmobile 6 Apply the parking brake by moving the parking brake lever to the left...

Страница 54: ...hydrostatic lock When possible the fuel tank should be empty during transportation especially if the trip takes longer than 30 minutes If transporting the snowmobile in an open trailer or truck put a...

Страница 55: ...ONTROL THESE SER VICES NOT ONLY ENSURE CLEANER AIR BUT ARE ALSO VITAL TO PROPER ENGINE OPERATION AND MAXIMUM PERFORMANCE IN THE FOLLOWING PERI ODIC MAINTENANCE CHARTS THE SERVICES RELATED TO EMISSIONS...

Страница 56: ...4 Replace 8 9 8 11 Engine oil filter cartridge Replace Every 20 000 km 12 000 mi 8 9 8 11 Fuel Check fuel level 6 1 6 2 Engine coolant Check coolant level 6 4 Air bleed the cooling system if necessary...

Страница 57: ...slight free play Lubricate shaft with specified grease as required Every 1 600 km 1 000 mi Drive chain oil Check oil level 8 16 8 17 Replace Drive chain Check deflection Adjust if necessary Initial at...

Страница 58: ...ear for secondary Replace if necessary Lubricate with specified grease Steering column bearing Lubricate with specified grease Ski and front suspension Lubricate with specified grease 8 33 Suspension...

Страница 59: ...The condition of the spark plug can indi cate the condition of the engine Check the coloration on the white porcelain insulator around the center electrode The ideal coloration at this point is a medi...

Страница 60: ...d damage Always use a spark plug with the speci fied reach Before installing any spark plug measure the electrode gap with a wire thickness gauge and adjust to specifica tion When installing the spark...

Страница 61: ...cable CAUTION Be sure to adjust the engine idle speed first 1 Loosen the locknut 2 Turn the adjuster in or out until the proper throttle lever free play is achieved 1 Locknut 2 Adjuster 3 Tighten the...

Страница 62: ...ailable even with proper carburetion Expect acceleration and top speed to be reduced at higher altitudes To overcome operating with less power at high altitudes your snowmobile may also require differ...

Страница 63: ...0 000 km 12 000 mi of operation To change the engine oil with or without oil filter cartridge replacement 1 Place the snowmobile on a level surface and apply the parking brake 2 Remove the bottom pane...

Страница 64: ...US qt of the recom mended engine oil to the oil tank and then install and tighten the oil level gauge dipstick and the cylinder head cap 12 Start the engine warm it up for several minutes and then tur...

Страница 65: ...min utes while checking it for oil leakage If oil is leaking immediately turn the engine off and make sure the engine oil drain bolts cylinder head cap and oil level gauge dipstick are installed corre...

Страница 66: ...ounter clockwise and remove it The cooling system must be bled of air if the coolant reservoir becomes empty if air can be seen in the cooling system or if there is a cooling system leak Consult a Yam...

Страница 67: ...d coolant until the coolant level does not go down and then stop the engine 3 Fill the coolant reservoir with coolant until it reaches the COLD LEVEL mark 4 Install the coolant reservoir cap Check for...

Страница 68: ...ng bolt Have a Yamaha dealer make this adjustment CAUTION As the V belt wears adjustment may be necessary To ensure proper clutch performance the V belt position should be adjusted by adding a spacer...

Страница 69: ...position is incorrect adjust the V belt position by removing or adding a spacer 4 on each adjusting bolt 5 CD 06E 7 Tighten each adjusting bolt Standard V belt position a From 1 5 mm 0 06 in above the...

Страница 70: ...the engine with the V belt or drive guard removed ESU03513 Checking the drive chain housing oil level and the drive chain tension Checking the oil level WARNING The engine oil tank brake disc and cool...

Страница 71: ...erse transmissions RS90R RS90NR RS90GT RSG90 CAUTION Make sure that no foreign material enters the drive chain housing 4 Install the dipstick making sure to align the notch 4 in the dipstick handle wi...

Страница 72: ...king brake pads wear adjustment may be nec essary to ensure proper brake performance WARNING Be sure to have a Yamaha dealer make this adjust ment 1 Loosen the locknut 1 and the adjusting bolt 2 2 Loo...

Страница 73: ...clean it up immediately ESU01811 Changing the brake fluid Brake fluid replacement is necessary when the following components are replaced during the periodic mainte nance or if they are damaged or le...

Страница 74: ...Minimum 155 5 mm 6 12 in The spring seat length changes approximately 1 5 mm 0 06 in with each full turn of the adjuster Spring seat length Standard Increased Decreased Preload Harder Softer a Length...

Страница 75: ...other high heat source which could cause it to explode Do not deform or damage the shock absorber in any way Do not dispose of a worn or damaged shock absorber by yourself Take the unit to a Yamaha de...

Страница 76: ...oss of stability WARNING This shock absorber contains highly pressurized nitrogen gas It could explode by improper handling causing injury or property damage Do not tamper with or attempt to open the...

Страница 77: ...23E For RS90R RS90GT RSG90 CD 26E A Spring seat length Standard Increased Decreased Preload Harder Softer a Length front Maximum 123 5 mm 4 86 in 113 5 mm 4 47 in Minimum 107 5 mm 4 23 in The spring...

Страница 78: ...is shock absorber contains highly pressurized nitrogen gas It could explode by improper handling causing injury or property damage Do not tamper with or attempt to open the shock absorber Do not subje...

Страница 79: ...re to stop the remote adjustment dial at a marked position around the dial where there is a click WARNING This shock absorber contains highly pressurized nitrogen gas It could explode by improper hand...

Страница 80: ...where there is a click WARNING This shock absorber contains highly pressurized nitrogen gas It could explode by improper handling causing injury or property damage Do not tamper with or attempt to ope...

Страница 81: ...3 included in the owner s tool kit as shown Make sure that the rim d of the control rod body is within the range e of the scale 4 Tighten the locknut while holding the adjuster in place CAUTION When...

Страница 82: ...er s tool kit make sure that they are situated at a right angle to the control rod as shown and that they are tightly fitted to the locknut and the control rod adjusting nut The left and right adjusti...

Страница 83: ...damaged slide metal Replace the drive track if it is damaged to the depth where fabric reinforcement material is visible or support rods are broken Otherwise track damage or failure could result in l...

Страница 84: ...the drive track one or two turns Stop the engine 4 Check the drive track alignment with the slide runners 2 If the alignment is incorrect align the drive track by turning the left and right adjusters...

Страница 85: ...2001 Aligning the skis 1 Turn the handlebar so the skis face straight ahead 2 Check the following for ski alignment a Skis are facing forward b Ski toe out 1 2 is within specification 3 If the alignme...

Страница 86: ...position CAUTION Make sure that the projection on the handlebar is not installed into the area a shown 4 Tighten the handlebar bolts and install the handlebar cover CAUTION Make sure that the small ga...

Страница 87: ...dab of grease onto the cable end only Do not grease the throttle cable because it could become frozen which could cause loss of control 2 Front suspension 3 Rear suspension WARNING Be sure to have a Y...

Страница 88: ...headlight unit 7 Install the bulb holder cover and then connect the headlight coupler CAUTION Keep oil and your hands away from the glass part of the bulb or its life and illumination will be affecte...

Страница 89: ...ct with skin eyes or clothing ANTIDOTE EXTERNAL Flush with water INTERNAL Drink large quantities of water or milk Follow with milk of magnesia beaten egg or vegetable oil Call physician immediately EY...

Страница 90: ...wn disconnect the crankcase breather hose from the air filter case and then remove the air filter case 8 Disconnect the negative battery lead 9 Replace the blown fuse with one of the proper amperage 1...

Страница 91: ...s 20 A 10 A 15 A 3 A F Spare main fuse Specified fuses 9Main fuse 30 A 0 HEAD Headlight fuse 20 A A SIG Signal fuse 10 A B DC TERM Auxiliary DC jack fuse 3 A C C W Carburetor warmer fuse 20 A D IGN Ig...

Страница 92: ...sed position The T O R S is an important safety device in the case of a malfunction take the snowmobile to a Yamaha dealer immediately for repair 3 Compression Insufficient Loose cylinder head nuts Ti...

Страница 93: ...cable to the black lead Do not reverse the connections 4 Pull the red lead cover to expose the terminal through the slit in the cover and then connect the red jumper cable to the red terminal of the...

Страница 94: ...con nections or ask a Yamaha dealer to inspect 3 Discharged battery Charge battery or see B above 4 Seized engine Seizure is caused by poor lubrication inadequate fuel or an air leak Ask a Yamaha dea...

Страница 95: ...ean 2 Problem with the driveline See H above J Engine does not upshift or down shift properly or engages harshly 1 Worn or damaged V belt Replace the V belt or ask a Yamaha dealer to inspect 2 Incorre...

Страница 96: ...d fuel gasohol is used because the alcohol content in the fuel increases the chance for water to enter the engine Use Yamaha Stor Rite Engine Fogging Oil or an equiva lent fogging oil to protect both...

Страница 97: ...i lated place out of direct sunlight Put a fab ric cover over the snowmobile preferably one that is designed for it Do not use a plastic or vinyl cover condensation could be trapped underneath which c...

Страница 98: ...RSG90 Overall width 1 225 mm 48 2 in RS90N RS90R RS90NR RS90GT RSG90 1 165 mm 45 9 in RS90M Overall height 1 090 mm 42 9 in RS90N RS90NR 1 215 mm 47 8 in RS90R RSG90 1 250 mm 49 2 in RS90M 1 150 mm 45...

Страница 99: ...er Starting system Electric starter RS90N RS90R RS90NR RS90M RS90GT RSG90 Drive track and suspension Track Molded rubber fiber glass rod reinforced Width 381 mm 15 0 in Track deflection 30 35 mm 1 18...

Страница 100: ...0NR 38 22 1 73 RS90R RS90GT 40 20 2 00 RS90M 39 22 1 77 RSG90 Fuel tank Tank capacity 39 3 L 8 6 lmp gal 10 4 US gal Oil quantity With oil filter cartridge replacement 3 0 L 2 6 lmp qt 3 2 US qt Witho...

Страница 101: ...Type R CR8E NGK Gap 0 7 0 8 mm 0 028 0 031 in Battery Capacity YTX20L BS 12 V 18 A h Maximum charge rate 1 8 Amperes hr for 10 hrs Headlight Bulb Quantity 12 V 60 55 W 2 Tail brake light Bulb Quantit...

Страница 102: ...W Y B L BLACK B W DARK GREEN L G R W Br W R Y Br R Br R W Br W Y B G B R B R B R B R B G B Ch Ch D G G D L R L R D B B B Lg B W R L Br Br L R Y R W O BLACK Br O Br Gy BLACK Br Gy Br L W Y B L W BLACK...

Страница 103: ...Y Multi function meter Z Meter light High beam indicator light DC TERM Auxiliary DC jack fuse HEAD Headlight fuse _ SIG Signal fuse a C W Carburetor warmer fuse b IGN Ignition fuse c Auxiliary DC jac...

Страница 104: ......

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