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PERIODIC MAINTENANCE AND MINOR REPAIR

6-26

6

The main fuse and the fuse box, which
contains the fuses for the individual cir-
cuits, are located under the seat. (See
page 3-14.)
If a fuse is blown, replace it as follows.

1. Turn the key to “OFF” and turn off

the electrical circuit in question.

2. Remove the blown fuse, and then

install a new fuse of the specified
amperage.

CAUTION:

ECA10640

Do not use a fuse of a higher amper-
age rating than recommended to
avoid causing extensive damage to
the electrical system and possibly a
fire.

3. Turn the key to “ON” and turn on

the electrical circuit in question to
check if the device operates.

4. If the fuse immediately blows

again, have a Yamaha dealer
check the electrical system.

1. Fuse box
2. Headlight fuse

3. Signaling system fuse

4. Ignition fuse
5. Muffler cover fan fuse

6. Backup fuse (for odometer, clock and immo-

bilizer system)

7. Auto-decompression fuse
8. ECU (Electronic Control Unit) fuse

9. Parking lighting fuse

10.Spare fuse

Specified fuses:

Main fuse:

50.0 A

Headlight fuse:

15.0 A

Ignition fuse:

25.0 A

Signaling system fuse:

10.0 A

Parking lighting fuse:

10.0 A

Muffler cover fan fuse:

15.0 A

ECU (Electronic Control Unit) fuse:

10.0 A

Backup fuse:

10.0 A

Auto-decompression fuse:

15.0 A

Fuel injection system fuse:

15.0 A

U5YU23E0.book  Page 26  Friday, November 23, 2007  8:49 AM

Содержание MT01X

Страница 1: ...5YU 28199 23 MT01X OWNER S MANUAL...

Страница 2: ...U5YU23E0 book Page 2 Friday November 23 2007 8 49 AM...

Страница 3: ...enjoy all advantages of your MT01X The owner s manual does not only instruct you in how to operate inspect and maintain your motorcycle but also in how to safeguard yourself and oth ers from trouble...

Страница 4: ...f you have any questions concerning this manual please consult your Yamaha dealer WARNING EWA10030 PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE Product and specifi...

Страница 5: ...2007 by Yamaha Motor Co Ltd 1st edition November 2007 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in J...

Страница 6: ...lubrication chart 6 2 Removing and installing the cowling 6 6 Checking the spark plugs 6 7 Engine oil and oil filter cartridge 6 8 Air filter element 6 12 Checking the throttle cable free play 6 12 V...

Страница 7: ...oubleshooting chart 6 34 MOTORCYCLE CARE AND STORAGE 7 1 Matte color caution 7 1 Care 7 1 Storage 7 4 SPECIFICATIONS 8 1 CONSUMER INFORMATION 9 1 Identification numbers 9 1 Motorcycle noise regulation...

Страница 8: ...s have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a brig...

Страница 9: ...ld or goggles Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing...

Страница 10: ...se extreme caution when selecting and installing any ac cessories Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or...

Страница 11: ...quate ventilation Always turn the engine off before leaving the motorcycle unattended and remove the key from the main switch When parking the motor cycle note the following The engine and exhaust sys...

Страница 12: ...SAFETY INFORMATION 1 5 1 EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle U5YU23E0 book Page 5 Friday November 23 2007 8 49 AM...

Страница 13: ...manual Prima di usare il veicolo leggete il manuale di istruzioni Lire le manuel du propri taire avant d utiliser ce v hicule Lesen Sie die Bedienungsanleitung bevor Sie dieses Fahrzeug fahren Antes d...

Страница 14: ...absorber assembly compression damping force adjusting screw page 3 16 6 Shift pedal page 3 11 7 Shock absorber assembly spring preload adjusting nut page 3 16 8 Shock absorber assembly rebound damping...

Страница 15: ...eservoir page 6 17 4 Owner s tool kit page 6 1 5 Luggage strap holder page 3 19 6 Main fuse page 6 25 7 Fuse box page 6 25 8 Fuel injection system fuse page 6 25 9 Battery page 6 24 10 Headlight page...

Страница 16: ...ft handlebar switches page 3 9 3 Main switch steering lock page 3 2 4 Multi function display page 3 5 5 Front brake fluid reservoir page 6 17 6 Right handlebar switches page 3 9 7 Throttle grip page 6...

Страница 17: ...DEALER IMMEDIATELY IF IT IS LOST If the code re reg istering key is lost registering new codes in the standard keys is impossible The standard keys can still be used to start the vehicle however if c...

Страница 18: ...its are supplied with power the meter lighting taillight li cense plate light and auxiliary lights come on and the engine can be start ed The key cannot be removed NOTE The headlight comes on automati...

Страница 19: ...g otherwise the electrical systems will be switched off which may result in loss of control or an accident Make sure that the vehicle is stopped be fore turning the key to OFF or LOCK EAU10941 Parking...

Страница 20: ...wing cycle will be repeated until the malfunction is corrected The fuel level warning light will flash eight times and then go off for 3 0 seconds If this occurs have a Yamaha dealer check the vehicle...

Страница 21: ...to the multi function meter unit The multi function display is equipped with the following a speedometer which shows the riding speed a tachometer which shows engine speed an odometer which shows the...

Страница 22: ...3 Push the SELECT button and the minute digits will start flashing 4 Push the RESET button to set the minutes 5 Push the SELECT button and then release it to start the clock Odometer and tripmeter mo...

Страница 23: ...terference If this error code appears try the following 1 Use the code re registering key to start the engine NOTE Make sure there are no other immobi lizer keys close to the main switch and do not ke...

Страница 24: ...t the LCD Item number 2 is displayed Adjust the LCD brightness level by pushing the RESET button 6 Push the SELECT button to se lect the tachometer needle Item number 3 is displayed Adjust the tachome...

Страница 25: ...s this switch to sound the horn EAU12660 Engine stop switch Set this switch to before starting the engine Set this switch to to stop the engine in case of an emergen cy such as when the vehicle overtu...

Страница 26: ...lever toward the handle bar grip To engage the clutch release the lever The lever should be pulled rapidly and released slowly for smooth clutch operation The clutch lever is equipped with a clutch l...

Страница 27: ...the lever toward the handle bar grip The brake lever is equipped with a brake lever position adjusting knob To adjust the distance between the brake lever and the handlebar grip turn the adjusting kno...

Страница 28: ...ank cap can be opened To close the fuel tank cap 1 Push the fuel tank cap into position with the key inserted in the lock 2 Turn the key counterclockwise to the original position remove it and then cl...

Страница 29: ...TION ECA11400 Use only unleaded gasoline The use of leaded gasoline will cause severe damage to internal engine parts such as the valves and piston rings as well as to the exhaust system Your Yamaha e...

Страница 30: ...soline will cause unrepairable damage to the catalytic converter Never park the vehicle near pos sible fire hazards such as grass or other materials that easily burn Do not allow the engine to idle to...

Страница 31: ...lign the appropriate groove on the ad justing mechanism with the top of the front fork collar Rebound damping force To increase the rebound damping force and thereby harden the rebound damp ing turn t...

Страница 32: ...To obtain a precise adjustment it would be advisable to check the num ber of clicks of each damping force ad justing mechanism and to modify the specifications as necessary EAU36752 Adjusting the sho...

Страница 33: ...ad 3 Tighten the locknut to the specified torque CAUTION ECA10120 Always tighten the locknut against the adjusting nut and then tighten the locknut to the specified torque Rebound damping force To inc...

Страница 34: ...read and understand the following information before handling the shock absorber The manufacturer cannot be held re sponsible for property damage or personal injury that may result from improper hand...

Страница 35: ...engine If the EXUP system cannot be heard when the main switch is turned on have a Yamaha deal er check it EAU15301 Sidestand The sidestand is located on the left side of the frame Raise the sidestan...

Страница 36: ...gear and the side stand is up but the clutch lever is not pulled It prevents starting when the trans mission is in gear and the clutch le ver is pulled but the sidestand is still down It cuts the run...

Страница 37: ...nd down Does the engine stall After the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can b...

Страница 38: ...ences Therefore it is very important in addition to a thorough visual inspec tion to check the following points before each ride NOTE Pre operation checks should be made each time the vehicle is used...

Страница 39: ...lic system for leakage 6 16 6 17 Rear brake Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check brake pads for wear Replace if necessary Check fluid level in reservoir If...

Страница 40: ...ke and clutch levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 6 21 Sidestand Make sure that operation is smooth Lubricate pivot if necessary 6 22 Chassis fastene...

Страница 41: ...case of a turnover To start the engine after a turnover be sure to turn the main switch to OFF and then to ON Fail ing to do so will prevent the engine from starting even though the engine will crank...

Страница 42: ...switch wait a few seconds and then try again Each starting attempt should be as short as possible to pre serve the battery Do not crank the en gine more than 10 seconds on any one attempt CAUTION ECA...

Страница 43: ...the engine while shifting down and avoid high engine speeds with no load on the engine Turn the engine off instead of let ting it idle for an extended length of time e g in traffic jams at traffic li...

Страница 44: ...the vehi cle NOTE During and after the engine break in period the exhaust heat may cause discoloration of the exhaust pipe but this is normal EAU17212 Parking When parking stop the engine and then re...

Страница 45: ...ot familiar with mainte nance work have a Yamaha dealer do it for you EAU36710 Owner s tool kit The owner s tool kit is located on the bottom of the seat See page 3 14 The service information included...

Страница 46: ...M CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000 km 6000 mi 20000 km 12000 mi 30000 km 18000 mi 40000 km 24000 mi 1 Fuel line Check fuel hoses for cracks or damage 2 Spark...

Страница 47: ...O ring chain lubricant thoroughly Every 1000 km 600 mi and after washing the motorcycle or riding in the rain 14 Steering bearings Check bearing play and steering for roughness Lubricate with lithium...

Страница 48: ...ab sorber for oil leakage 24 Rear suspension re lay arm and con necting arm pivoting points Check operation 25 Fuel injection sys tem Adjust synchronization 26 Engine oil Change Check oil level and v...

Страница 49: ...ke master cylinders and calipers as well as clutch master and release cylinders and change the brake and clutch fluids Replace the brake and clutch hoses every four years and if cracked or damaged 30...

Страница 50: ...time the cowling needs to be removed and in stalled EAU36831 Cowling To remove the cowling Remove the bolts and then pull the cowling off as shown To install the cowling Place the cowling in the origi...

Страница 51: ...be operating im properly Do not attempt to diagnose such problems yourself Instead have a Yamaha dealer check the vehicle If a spark plug shows signs of electrode erosion and excessive carbon or other...

Страница 52: ...m perature for an accurate oil level read ing the engine must have first completely cooled down and then warmed up again for several minutes to normal operating temperature 3 Wait a few minutes until...

Страница 53: ...oil pan under the oil tank to collect the used oil 5 Remove the engine oil filler cap and drain bolt to drain the oil from the oil tank 6 Place an oil pan under the engine to collect the used oil 7 R...

Страница 54: ...n tighten it to the specified torque with a torque wrench 12 Install the rectifier regulator by in stalling the bolts and then tighten them to the specified torque 13 Install the engine oil drain bolt...

Страница 55: ...fication of CD or oils of a high er quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign mate rial enters the oil tank 17 Install the eng...

Страница 56: ...uld mea sure 3 0 5 0 mm 0 12 0 20 in at the throttle grip Periodically check the throttle cable free play and if neces sary have a Yamaha dealer adjust it EAU21401 Valve clearance The valve clearance...

Страница 57: ...ft Securely pack your heavi est items close to the center of the vehicle and distribute the weight evenly from side to side Properly adjust the suspension for your load and check the condition and pre...

Страница 58: ...cal regulations Tire information This motorcycle is equipped with cast wheels and tubeless tires with valves WARNING EWA10480 The front and rear tires should be of the same make and de sign otherwise...

Страница 59: ...s or warpage be fore each ride If any damage is found have a Yamaha dealer re place the wheel Do not attempt even the smallest repair to the wheel A deformed or cracked wheel must be replaced The whee...

Страница 60: ...ke calipers are equipped with two sets of brake pads Each front brake pad is provided with one or two wear indicator grooves which allow you to check the brake pad wear without having to disassemble t...

Страница 61: ...fluid reservoir is level Use only the recommended quality brake fluid otherwise the rubber seals may deteriorate causing leakage and poor braking perfor mance Refill with the same type of brake fluid...

Страница 62: ...The drive chain slack should be checked before each ride and adjusted if necessary EAU22773 To check the drive chain slack 1 Place the motorcycle on the side stand NOTE When checking and adjusting th...

Страница 63: ...cified torques EAU23022 Cleaning and lubricating the drive chain The drive chain must be cleaned and lubricated at the intervals specified in the periodic maintenance and lubrica tion chart otherwise...

Страница 64: ...cable is damaged or does not move smoothly have a Yamaha dealer check or replace it WARNING EWA10720 Damage to the outer sheath may in terfere with proper cable operation and will cause the inner cab...

Страница 65: ...e and the pedal pivots should be lu bricated if necessary EAU43600 Checking and lubricating the brake and clutch levers Brake lever Clutch lever The operation of the brake and clutch levers should be...

Страница 66: ...ed as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition WARNING EWA10750 Securely support the vehicle so that there is no danger of it fallin...

Страница 67: ...ust be checked as fol lows at the intervals specified in the pe riodic maintenance and lubrication chart 1 Place a stand under the engine to raise the front wheel off the ground WARNING EWA10750 Secur...

Страница 68: ...to discharge more quickly if the vehicle is equipped with optional electrical accessories WARNING EWA10760 Electrolyte is poisonous and dangerous since it contains sul furic acid which causes severe b...

Страница 69: ...nstallation make sure that the battery leads are properly con nected to the battery terminals CAUTION ECA10630 Always keep the battery charged Storing a discharged battery can cause permanent battery...

Страница 70: ...on the electrical circuit in question to check if the device operates 4 If the fuse immediately blows again have a Yamaha dealer check the electrical system 1 Fuse box 2 Headlight fuse 3 Signaling sy...

Страница 71: ...ing it coun terclockwise b Disconnect the headlight cou pler and then unhook the headlight bulb holder c Remove the defective bulb WARNING EWA10790 Headlight bulbs get very hot There fore keep flammab...

Страница 72: ...ht lens Do not use a headlight bulb of a wattage higher than specified e Connect the coupler and then install the headlight bulb holder cover by turning it clockwise To replace the low beam headlight...

Страница 73: ...or thinner Headlight lens Do not affix any type of tinted film or stickers to the headlight lens Do not use a headlight bulb of a wattage higher than specified c Connect the headlight coupler 2 Instal...

Страница 74: ...N ECA11190 Do not overtighten the screw other wise the lens may break EAU36810 Replacing the license plate light bulb 1 Remove the license plate light cov er by removing the screws 2 Remove the licens...

Страница 75: ...ace it as follows 1 Remove the headlight unit by re moving the bolts on each side NOTE Skip steps 2 and 7 if the auxiliary light bulb A is being replaced 2 To replace auxiliary light bulb B or C remov...

Страница 76: ...ance requiring the motorcycle to stand up right Check that the motorcycle is in a stable and level position before starting any maintenance A strong wooden box can be placed under the engine for added...

Страница 77: ...use poor starting and loss of power The following troubleshooting chart represents a quick and easy procedure for checking these vital systems your self However should your motorcycle require any repa...

Страница 78: ...Check the ignition Have a Yamaha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plug...

Страница 79: ...leaning 1 Cover the muffler outlets with a plastic bag after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug...

Страница 80: ...l use Remove dirt with warm water a mild detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects...

Страница 81: ...s recom mended to apply a corrosion pro tection spray on all metal including chrome and nickel plat ed surfaces 5 Use spray oil as a universal clean er to remove any remaining dirt 6 Touch up minor pa...

Страница 82: ...e electrodes are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder walls with oil e Remove the spark plug caps f...

Страница 83: ...artridge replacement 4 10 L 4 33 US qt 3 61 Imp qt Air filter Air filter element Oil coated paper element Fuel Recommended fuel Unleaded gasoline only Fuel tank capacity 15 0 L 3 96 US gal 3 30 Imp ga...

Страница 84: ...wheel Wheel type Cast wheel Rim size 17M C x MT6 00 Front brake Type Dual disc brake Operation Right hand operation Recommended fluid DOT 4 Rear brake Type Single disc brake Operation Right foot opera...

Страница 85: ...ight LED Engine trouble warning light LED Immobilizer system indicator light LED Fuses Main fuse 50 0 A Headlight fuse 15 0 A Signaling system fuse 10 0 A Ignition fuse 25 0 A Parking lighting fuse 10...

Страница 86: ...ification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification number The vehicle identification...

Страница 87: ...PROHIBITED Owners are warned that the law may prohibit a The removal or rendering inopera tive by any person other than for purposes of maintenance repair or replacement of any device or element of de...

Страница 88: ...system 3 20 Immobilizer system 3 1 Immobilizer system indicator light 3 4 Indicator and warning lights 3 4 K Key identification number 9 1 L Labels location of 1 5 License plate light bulb replacing...

Страница 89: ...INDEX Vehicle identification number 9 1 W Wheel bearings checking 6 24 Wheels 6 15 U5YU23E0 book Page 2 Friday November 23 2007 8 49 AM...

Страница 90: ...A5 yoko_Blank fm Page 1 Tuesday April 8 2003 11 43 AM...

Страница 91: ...A5 yoko_Blank fm Page 1 Tuesday April 8 2003 11 43 AM...

Страница 92: ...PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD PRINTED IN JAPAN 2007 12 0 3 1 CR E...

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