3
-7
PERIODIC MAINTENANCE
5. Remove:
• Camshaft
TIP
• Refer to “CAMSHAFTS” on page 5-16.
• When removing the timing chain and cam-
shafts, fasten the timing chain with a wire to re-
trieve it if it falls into the crankcase.
6. Adjust:
• Valve clearance
a. Remove the valve lifter and the valve pad
with a valve lapper.
TIP
• Cover the timing chain opening with a rag to
prevent the valve pad from falling into the
crankcase.
• Make a note of the position of each valve lifter
and valve pad so that they can be installed in
the correct place.
b. Calculate the difference between the spec-
ified valve clearance and the measured
valve clearance.
Example:
Specified valve clearance = 0.11–0.20 mm
(0.004–0.008 in)
Measured valve clearance = 0.25 mm
(0.010 in)
0.25 mm (0.010 in) - 0.20 mm (0.008 in) =
0.05 mm (0.002 in)
c. Check the thickness of the current valve
pad.
TIP
The thickness “a” of each valve pad is marked in
hundredths of millimeters on the side that touch-
es the valve lifter.
Example:
If the valve pad is marked “158”, the pad
thickness is 1.58 mm (0.062 in).
d. Calculate the sum of the values obtained in
steps (b) and (c) to determine the required
valve pad thickness and the valve pad num-
ber.
Example:
1.58 mm (0.062 in) + 0.05 mm (0.002 in) =
1.63 mm (0.064 in)
The valve pad number is 163.
e. Round off the valve pad number according
to the following table, and then select the
suitable valve pad.
TIP
Refer to the following table for the available
valve pads.
Example:
Valve pad number = 163
Rounded value = 165
New valve pad number = 165
f. Install the new valve pad and the valve lift-
er.
Cylinder #2
240
°
Cylinder #3
480
°
Valve lapper (ø14)
90890-04101
Valve lapper (ø14)
YM-A8998
Last digit
Rounded value
0, 1, 2
0
3, 4, 5, 6
5
7, 8, 9
10
Valve pad range
Nos. 150–240
Valve pad thickness
1.50–2.40 mm
(0.0590–0.0944 in)
Available valve pads
25 thicknesses in
0.05 mm (0.002 in) in-
crements
a
G088885
Содержание MT-09 2021
Страница 1: ...2021 SERVICE MANUAL MT 09 MT 09SP B7N 28197 E0 MTN890 MTN890D ...
Страница 2: ......
Страница 6: ......
Страница 8: ......
Страница 26: ...1 17 SPECIAL TOOLS ...
Страница 41: ...2 14 TIGHTENING TORQUES ...
Страница 46: ...2 19 CABLE ROUTING Steering head left and right view 5 2 6 4 5 5 7 2 6 7 8 6 9 B A B 1 2 3 B ...
Страница 60: ...2 33 CABLE ROUTING Main switch left side view A C B 6 1 D 6 1 6 1 2 3 4 5 5 6 1 ...
Страница 66: ...2 39 CABLE ROUTING ABS ECU top view 1 8 9 10 11 6 11 5 12 A 2 B D 7 G 7 H 3 C 4 5 6 7 E F I ...
Страница 68: ...2 41 CABLE ROUTING IMU top view 7 7 2 3 4 5 8 1 1 7 9 A B 6 D 6 C 9 10 ...
Страница 70: ...2 43 CABLE ROUTING Front brake hose left side view 7 5 4 2 3 2 8 B 1 A H 2 6 4 2 F F G G E E I D 4 2 6 J C ...
Страница 78: ...2 51 CABLE ROUTING Fuel tank left side view 1 2 3 4 5 6 A 1 7 C 4 5 B 4 D E F 8 1 9 4 5 G H 5 ...
Страница 80: ...2 53 CABLE ROUTING Canister 1 2 5 3 4 6 A B C D D E F G H I J ...
Страница 86: ...2 59 CABLE ROUTING Radiator right side view 3 2 1 B A D C 4 ...
Страница 88: ...2 61 CABLE ROUTING Radiator right side view C B A D E 1 F G I H ...
Страница 92: ...2 65 CABLE ROUTING Water pump left side view 3 4 A 2 C D B F 1 E ...
Страница 94: ...2 67 CABLE ROUTING ...
Страница 306: ...5 79 CONNECTING RODS AND PISTONS a ...
Страница 322: ...5 95 TRANSMISSION 5 Check Transmission Rough movement Repair TIP Oil each gear shaft and bearing thoroughly ...
Страница 324: ...6 1 COOLING SYSTEM DIAGRAMS EAS20299 COOLING SYSTEM DIAGRAMS 3 2 1 1 1 Water pump 2 Thermostat 3 Radiator ...
Страница 325: ...6 2 COOLING SYSTEM DIAGRAMS 1 2 3 4 5 1 Water jacket 2 Thermostat 3 Water pump 4 Oil cooler 5 Coolant reservoir ...
Страница 338: ...6 15 WATER PUMP ...
Страница 352: ...7 13 THROTTLE BODIES ...
Страница 355: ......
Страница 363: ...8 8 IGNITION SYSTEM ...
Страница 369: ...8 14 ELECTRIC STARTING SYSTEM ...
Страница 373: ...8 18 CHARGING SYSTEM 1 AC magneto 2 Rectifier regulator 3 Fuse box 4 Main fuse 21 Battery 22 Engine ground ...
Страница 375: ...8 20 CHARGING SYSTEM 1 AC magneto 2 Rectifier regulator 3 Fuse box 4 Main fuse 23 Battery 24 Engine ground ...
Страница 377: ...8 22 CHARGING SYSTEM ...
Страница 399: ...8 44 COOLING SYSTEM Replace the ECU Refer to REPLACING THE ECU En gine Control Unit on page 8 56 ...
Страница 405: ...8 50 FUEL PUMP SYSTEM Replace the ECU Refer to REPLACING THE ECU En gine Control Unit on page 8 56 ...
Страница 422: ...8 67 ELECTRICAL COMPONENTS ...
Страница 441: ...9 11 SYSTEM DIAGRAM ...
Страница 465: ...9 35 CRUISE CONTROL SYSTEM for MTN890D ...
Страница 736: ...9 306 89_ABS 4 Defective hydraulic unit assembly Replace the hydraulic unit assembly ...
Страница 742: ...9 312 91_ABS 4 Defective hydraulic unit assembly Replace the hydraulic unit assembly ...
Страница 746: ......
Страница 747: ......
Страница 748: ......