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8-35

9. After draining the coolant, thoroughly flush

the cooling system with clean tap water.

10. Install the coolant drain bolt and its new gas-

ket, and then tighten the bolt to the specified
torque.

11. Connect the coolant reservoir hose.
12. Pour the recommended coolant into the radi-

ator until it is full.

13. Pour the recommended coolant into the res-

ervoir to the maximum level mark, and then
install the reservoir cap.

NOTICE:

Mix anti-

freeze with distilled water only. However, if
distilled water is not available, soft water
may be used for refilling. Do not use hard
water or salt water since they are harmful
to the engine.

[ECB00992]

14. Loosen the water pump air bleed bolt, with-

out removing it, to allow all of the air to es-
cape from the air bleed bolt hole.

1. Coolant reservoir hose

Tightening torque:

Coolant drain bolt:

10 Nm (1.0 m·kgf, 7.2 ft·lbf)

Antifreeze/water mixture ratio:

1:1

Recommended antifreeze:

High-quality ethylene glycol antifreeze con-
taining corrosion inhibitors for aluminum
engines

Coolant quantity:

Radiator (including all routes):

1.99 L (2.10 US qt, 1.75 Imp.qt)

Coolant reservoir (up to the maximum level
mark):

0.24 L (0.25 US qt, 0.21 Imp.qt)

UB3810E0.book Page 35 Tuesday, July 1, 2014 5:09 PM

Содержание GRIZZLY 700 2014

Страница 1: ...ould not be ridden by anyone under 16 years of age WARNING OWNER S MANUAL B38 F8199 10 LIT 11626 28 36 YFM700DF YFM700DHF YFM700PF YFM700PHF YFM700PSF READ THIS MANUAL CAREFULLY It contains important...

Страница 2: ...EBU17093 Read this manual carefully before operating this vehicle This manual should stay with this ve hicle if it is sold UB3810E0 book Page 1 Tuesday July 1 2014 5 21 PM...

Страница 3: ...tion It provides information about special tech niques and skills necessary to ride the ATV It also includes basic maintenance and inspection proce dures If you have any questions regarding the operat...

Страница 4: ...safety alert symbol It is used to alert you to potential per sonal injury hazards Obey all safety messages that follow this sym bol to avoid possible injury or death A WARNING indicates a hazardous si...

Страница 5: ...n effect at the time of manufacture Please check your local riding laws and regulations before operating this ATV EBU17403 YFM700DF YFM700DHF YFM700PF YFM700PHF YFM700PSF OWNER S MANUAL 2014 by Yamaha...

Страница 6: ...4 5 Handlebar switches 4 7 Throttle lever 4 13 Speed limiter 4 14 Front brake lever 4 15 Brake pedal and rear brake lever 4 15 Drive select lever 4 16 Fuel tank cap 4 16 Fuel 4 17 Seat 4 18 Storage co...

Страница 7: ...tool kit 8 2 Periodic maintenance chart for the emission control system 8 3 General maintenance and lubrication chart 8 5 Removing and installing panels 8 10 Removing the radiator grills 8 19 Checkin...

Страница 8: ...5 Replacing a fuse 8 59 Replacing a headlight bulb 8 61 Adjusting a headlight beam 8 62 Replacing the tail brake light bulb 8 63 Removing a wheel 8 64 Installing a wheel 8 64 Troubleshooting 8 65 Trou...

Страница 9: ...1 1 1 EBU17661 LOCATION OF THE WARNING AND SPECIFICATION LABELS 1 2 3 4 5 6 7 8 9 10 11 UB3810E0 book Page 1 Tuesday July 1 2014 5 09 PM...

Страница 10: ...r carrying cargo improperly can change handling stability and braking performance and can lead to an accident Never exceed the maximum front cargo limit of 99 lbs 45 kg NEVER sit on the carrier Refer...

Страница 11: ...It could cause the tire to dislodge from the rim LOADING TRAILER TOWING Cargo or a trailer can affect stability and handling Read owner s manual before loading or towing When riding with cargo or towi...

Страница 12: ...rate this ATV if you are under age 16 Operating this ATV if you are under the age of 16 increases your chance of severe injury or death 16 UNDER 1P0 F816L 00 4XE F1568 00 9 8 UB3810E0 book Page 4 Tues...

Страница 13: ...plan submitted by YAMAHA and on file with the U S Consumer Product Safety Commission Certification of Compliance YAMAHA MOTOR CORPORATION U S A 6555 Katella Avenue Cypress California 90630 5101 U S A...

Страница 14: ...ars old should never oper ate an ATV with engine size greater than 90 cc Never allow a child under age 16 to operate an ATV without adult supervision and never allow continued use of an ATV by a child...

Страница 15: ...s before attempting larger hills Always follow proper procedures for climbing hills as described in this manual Check the ter rain carefully before you start up any hill Never climb hills with excessi...

Страница 16: ...water or in water deeper than that recommended in this manual Remember that wet brakes may have reduced stopping ability Test your brakes after leaving water If necessary apply them several times to...

Страница 17: ...nd ride gently back to camp or other known location where you can receive medical at tention If necessary contact your riding party or local authorities to let them know where you are and what has hap...

Страница 18: ...others at greater risk of serious injury or death You are responsible for injuries re lated to changes in the vehicle Keep the following guidelines in mind as well as those provided un der Loading wh...

Страница 19: ...oorly ventilated areas If you experi ence any symptoms of carbon monoxide poisoning leave the area immediately get fresh air and SEEK MEDICAL TREATMENT Do not run engine indoors Even if you try to ven...

Страница 20: ...oil dipstick 7 Oil filter cartridge 8 Coolant reservoir 5 1 Rear shock absorber assembly spring preload adjusting ring 2 Rear storage compartment and tool kit 3 Fuel tank cap cover 4 Front shock absor...

Страница 21: ...t lever 2 Rear brake lever 3 Handlebar switches 4 Rear brake fluid reservoir 5 Multi function display 6 Front brake fluid reservoir 7 On Command four wheel drive differential gear lock switch 8 Front...

Страница 22: ...U29912 Main switch The positions of the main switch are as follows on All electrical systems are supplied with power The headlights and taillight come on when the light switch is on and the engine can...

Страница 23: ...t This indicator light comes on when the transmis sion is in the reverse position EBU17971 Park indicator light This indicator light comes on when the transmis sion is in the park position 1 On Comman...

Страница 24: ...ed on the radiator i e after riding in wet terrain In this case see page 8 19 for an explanation on how to access the radiator Start the engine after making sure that the warning light is out Continuo...

Страница 25: ...ct the EPS motor from overheating EBU30451 On Command four wheel drive indicator On Command differential gear lock indicator and indicator light DIFF LOCK The On Command four wheel drive indicator com...

Страница 26: ...P A and TRIP B in the fol lowing order ODO TRIP A TRIP B ODO To reset a tripmeter select it by pushing the SE LECT button and then push the RESET button for at least three seconds The tripmeters can b...

Страница 27: ...ELECT button and then release it to start the clock Fuel meter The fuel meter indicates the amount of fuel in the fuel tank The display segments of the fuel meter disappear from F full towards E empty...

Страница 28: ...ion display indicates an error code note the code number and then have a Yamaha dealer check the vehicle NOTICE ECB00812 If the multi function display indicates an error code the vehicle should be che...

Страница 29: ...he high beams and the taillight Set the switch to OFF to turn off all the lights NOTICE ECB00044 Do not use the headlights with the engine turned off for an extended period of time oth erwise the batt...

Страница 30: ...ed so it takes more effort to turn the ATV The effort needed to turn increas es with the riding speed You may lose control and have an accident if you cannot make a sharp enough turn for the speed you...

Страница 31: ...el drive Power is supplied to the rear and front wheels To change from two wheel drive to four wheel drive stop the ATV and push the switch in to the 4WD position Then the four wheel drive indicator c...

Страница 32: ...low extra time and distance for maneuvers All wheels turn at the same speed when the dif ferential gear is locked so it takes more effort to turn the ATV The effort needed to turn in creases with the...

Страница 33: ...ck switch in to the LOCK position When the differential gear is locked the differential gear lock indicator light DIFF LOCK will come on along with the indicator in the multi function dis play 1 On Co...

Страница 34: ...rential gear is completely engaged or disengaged When the ATV is in four wheel drive differential gear lock the maximum traveling speed is limit ed to 35 km h 22 mi h However if conditions require ful...

Страница 35: ...g screw in direction a To decrease the maximum engine power avail able and the maximum speed of the ATV turn the adjusting screw in direction b Do not turn the adjusting screw out more than 12 mm 0 47...

Страница 36: ...dlebar grip EBU18443 Brake pedal and rear brake lever The brake pedal is located on the right side of the ATV and the rear brake lever is located on the left handlebar To apply the rear brake push dow...

Страница 37: ...ting the drive select lever and driving in reverse section on page 6 2 for the drive select lever operation EBU27351 Fuel tank cap To remove the fuel tank cap Open the fuel tank cap cover and then rem...

Страница 38: ...while smoking or while in the vicinity of sparks open flames or other sources of ignition such as the pilot lights of water heat ers and clothes dryers 2 Do not overfill the fuel tank When refueling...

Страница 39: ...oline will cause severe damage to internal engine parts such as the valves and piston rings as well as to the exhaust system Your Yamaha engine has been designed to use regular unleaded gasoline with...

Страница 40: ...Storage compartments This ATV is equipped with two storage compart ments NOTICE ECB00831 Do not store metal or sharply edged objects like tools in the storage compartments If they must be stored wrap...

Страница 41: ...emove the storage compartment cover by turning it counterclockwise The rear storage compartment is located under the seat See page 4 18 To access the storage compartment remove the storage compartment...

Страница 42: ...5 kg 1 lb for the front storage compartment or 2 0 kg 4 lb for the rear storage compartment Do not exceed the maximum load of 220 0 kg 485 lb for the ATV TIP A drain plug is fitted at the bottom of ea...

Страница 43: ...485 lb for the ATV EBU19147 Adjusting the front and rear shock ab sorber assemblies The spring preload can be adjusted to suit the rid er s weight and the riding conditions WARNING EWB00401 Always adj...

Страница 44: ...preload and thereby soften the suspension Align the appropriate notch in the adjusting ring with the position indicator on the shock absorber TIP A special wrench can be obtained at a Yamaha dealer to...

Страница 45: ...t switch is set to OFF 1 Set the light switch to OFF 2 Turn the accessory off 3 Start the engine See page 6 1 4 Open the auxiliary DC jack cap and then in sert the accessory power plug into the jack 5...

Страница 46: ...nning or with the headlights turned on the battery will lose its charge and engine start ing may become difficult Do not use an automotive cigarette lighter or other accessories with a plug that gets...

Страница 47: ...a Yamaha dealer Before using this vehicle check the following points ITEM ROUTINE PAGE Fuel Check fuel level in fuel tank and add recommended fuel if neces sary Check fuel line for leakage Correct if...

Страница 48: ...hrottle lever Make sure that operation is smooth Lubricate cable and lever housing if necessary Check lever free play and adjust if necessary 5 4 8 44 Control cables Make sure that operation is smooth...

Страница 49: ...ary See page 8 31 TIP The coolant level must be checked on a cold en gine since the level varies with engine tempera ture EBU29083 Front and rear brakes Brake levers and brake pedal Check that there i...

Страница 50: ...ust open smoothly and spring back to the idle position when released Have a Yamaha dealer correct if necessary EBU19815 Tires Check tire pressure regularly to make sure it is at the recommended specif...

Страница 51: ...n the tire groove decreases to 3 mm 0 12 in due to wear replace the tire Recommended tire pressure Front 35 0 kPa 0 350 kgf cm 5 0 psi Rear 30 0 kPa 0 300 kgf cm 4 4 psi Minimum tire pressure Front 32...

Страница 52: ...tires and rims The tires and rims that came with your ATV were designed to match the performance capabilities and to provide the best combination of handling braking and comfort Other tires rims size...

Страница 53: ...5 7 5 EBU19851 Instruments lights and switches Check that all instruments lights and switches are working properly Correct if necessary UB3810E0 book Page 7 Tuesday July 1 2014 5 09 PM...

Страница 54: ...for the first time 1 Turn the key to on and the engine stop switch to The following warning lights should come on for a few seconds then go off Coolant temperature warning light Engine trouble warning...

Страница 55: ...switch then push it again Pause a few seconds before the next attempt Each cranking should be as short as possible to preserve battery energy Do not crank the engine more than 10 seconds on each atte...

Страница 56: ...eople or ob stacles behind you When it is safe to proceed go slowly 1 Bring the ATV to a complete stop 2 Apply the brake pedal The drive select lever cannot be shifted into or from reverse or park wit...

Страница 57: ...ven in hours For ATVs not equipped with an odometer or hour meter follow the figures given in hours There is never a more important period in the life of your engine than the first 320 km 200 mi or 20...

Страница 58: ...e engine and shift the drive select lever into the park position EBU29901 Parking on a slope WARNING EWB00861 Avoid parking on hills or other inclines Parking on a hill or other incline could cause th...

Страница 59: ...aftermarket products similar in design and quality to genuine Yamaha Accesso ries recognize that some aftermarket accessories or modifications are not suitable because of po tential safety hazards to...

Страница 60: ...trailer can change the stability and han dling of an ATV You must use common sense and good judgment when carrying cargo or towing a trailer Keep the following points in mind Never exceed the weight l...

Страница 61: ...oes not interfere with con trols or your ability to see where you are going Ride more slowly than you would without a load The more weight you carry the slower you should go Although conditions vary i...

Страница 62: ...7 1 7 EBU21133 RIDING YOUR ATV UB3810E0 book Page 1 Tuesday July 1 2014 5 09 PM...

Страница 63: ...Manual com pletely and understand the operation of the con trols Pay particular attention to the safety information on pages 2 1 2 6 Also read all warn ing and notice labels on your ATV RIDE WITH CAR...

Страница 64: ...d for children under 16 years of age WARNING EWB01391 A child under 16 should never operate an ATV with engine size greater than 90 cc Use by children of ATVs that are not recommended for their age ca...

Страница 65: ...G Operating without an ap proved motorcycle helmet increases your chances of a severe head injury or death in the event of an accident EWB01412 Wear eye protection when operating your ATV to reduce th...

Страница 66: ...V each time you use it to make sure the ATV is in safe operating condition Perform the pre operation checks listed on page 5 1 Always follow the inspection and mainte nance procedures and schedules de...

Страница 67: ...centered side to side and as low as possible Be sure cargo is se cured a loose load could change handling unexpectedly Make sure the load does not interfere with your control or ability to see where...

Страница 68: ...l off of the ATV If you remove a foot from a footboard your foot or leg may come into con tact with the rear wheels which could injure you or cause an accident EWB01472 Avoid wheelies and jumping WARN...

Страница 69: ...he engine area could catch fire Do not operate idle or park the ATV in dry grass or other dry ground cov er Keep the engine area free of dry grass brush or other combustible material Someone touching...

Страница 70: ...seriously af fect handling and control of the ATV and may cause the ATV to go out of control Always avoid paved surfaces including sidewalks driveways parking lots and streets EWB01512 Do not ride on...

Страница 71: ...bumps or holes Go slowly and be extra care ful when operating on unfamiliar terrain Al ways be alert to changing terrain conditions when operating the ATV EWB01532 Do not operate on rough slippery or...

Страница 72: ...tch WARNING You could collide with another vehicle if operating in off road ar eas where you cannot easily be seen Mount a caution flag on the ATV to make you more vis ible Watch carefully for other v...

Страница 73: ...lease the throttle and apply the brakes smoothly and evenly Improper use of the brakes can cause the tires to lose traction reducing control and increasing the possibility of an accident NOTICE ECB002...

Страница 74: ...f your weight over the front wheels by moving forward on the seat Once you have learned this technique you should be able to perform it at higher speeds or in tighter curves Improper riding procedures...

Страница 75: ...suddenly The ATV could flip over backwards Never go over the top of any hill at high speed An obstacle a sharp drop or another vehicle or person could be on the other side of the hill Never attempt to...

Страница 76: ...tboards and leaning forward over the handlebars When ever possible ride straight up hills Slow down when you reach the crest of the hill if you cannot see clearly what is on the other side there could...

Страница 77: ...ill side could come off the ground The ATV could easily tip over backwards Apply both the front and rear brakes gradually When fully stopped shift to the park position and dismount the ATV immediately...

Страница 78: ...ng your ATV downhill shift your weight as far to the rear and uphill side of the ATV as pos sible Move back on the seat and sit with your arms straight Engine compression will do most of the braking f...

Страница 79: ...turn the ATV around on any hill until you have mastered the turning tech nique as described in the Owner s Manual on level ground Be very careful when turning on any hill Traversing a sloping surface...

Страница 80: ...gh water Never operate this ATV water deeper than the depth specified in your Owner s Man ual as tires may float increasing the risk of an overturn The ATV can be used to cross slow moving shal low wa...

Страница 81: ...ck hoses at the bottom of the air filter case Also remove the drain plugs from the front and rear storage compart ments and the V belt case to drain any water that may have accumulated NOTICE Undraine...

Страница 82: ...les such as large rocks or fallen trees When you go over obstacles always follow proper procedures as described in the Owner s Manual Riding over rough terrain should be done with caution Look out for...

Страница 83: ...slowly and be very cautious in order to re duce the chance of skidding or sliding out of control Care should be used when riding on loose or slip pery surfaces since the ATV may slide If unex pected...

Страница 84: ...Position your weight over the front wheels for better control See page 7 12 If your ATV begins to tip while turning Lean more into the turn to regain balance If necessary gradually let off the thrott...

Страница 85: ...on the uphill side See page 7 18 If your ATV encounters shallow water Ride slowly and carefully through slow moving water watching for obstacles Be sure to let wa ter drain from the ATV and CHECK YOU...

Страница 86: ...rn off the engine when performing mainte nance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electri cal parts that can cause shocks or fire...

Страница 87: ...l and the tools provided in the owner s tool kit are intended to assist you in the performance of pre ventive maintenance and minor repairs However additional tools such as a torque wrench may be nece...

Страница 88: ...l tools data and technical skills NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 1...

Страница 89: ...eed valve and hose for damage Replace any damaged parts if necessary NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1300 800 2500 1600 2500 1600 5...

Страница 90: ...d with an asterisk should be performed by a Yamaha dealer as they require special tools data and technical skills NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes first month 1 3 6 6 12...

Страница 91: ...and replace if nec essary 7 Tires Check tread depth and for damage and replace if necessary Check air pressure and balance and correct if necessary 8 Wheel hub bearings Check for looseness or damage a...

Страница 92: ...Check toe in and adjust if necessary 16 Engine mount Check for cracks or other damage and replace if necessary 17 Axle boots Check for cracks or other damage and replace if necessary 18 Engine oil Ch...

Страница 93: ...lace if neces sary 25 Throttle lever Check operation Check throttle lever free play and adjust if neces sary Lubricate cable and lever housing 26 Front and rear brake switches Check operation and corr...

Страница 94: ...full throttle Hydraulic brake service Regularly check and if necessary correct the brake fluid level Every two years replace the internal components of the brake master cylinders and calipers and cha...

Страница 95: ...need to be removed to perform some of the maintenance jobs described in this chapter Refer to this section each time a panel needs to be removed and installed EBU27388 Panel A To remove the panel Pul...

Страница 96: ...Place the panel in the original position Panel B To remove the panel 1 Remove panel A 2 Remove the front carrier by removing the bolts 1 Panel A 1 Carrier bolt under the fenders UB3810E0 book Page 11...

Страница 97: ...l upward to remove it To install the panel 1 Place the panel in the original position and then install the quick fasteners 1 Front carrier 2 Carrier bolt upper 1 Carrier bolt lower 1 Panel B 2 Quick f...

Страница 98: ...r screws and then pull the panel upward to remove it To install the panel 1 Place the panel in the original position and then install the quick fastener screws Tightening torques Carrier bolt upper 34...

Страница 99: ...s A and C 2 Remove the quick fastener screw and bolt and then pull the panel upward to remove it TIP To ease removal of panel D shift the drive select lever into the reverse position 1 Panel D 2 Quick...

Страница 100: ...a panel 1 Place the panel in the original position and then install the bolt and quick fastener screw 2 Install panels A and C 1 Panel E 2 Quick fastener screw 1 Bolt UB3810E0 book Page 15 Tuesday Ju...

Страница 101: ...ull the panel downward while pushing the projection To install a panel 1 Place the panel in the original position 1 Panel F 2 Footboard nut 3 Footboard bolt 4 Panel bolt 5 Projection 1 Panel G 2 Footb...

Страница 102: ...H To remove the panel 1 Remove the seat See page 4 18 2 Remove the rear carrier by removing the bolts Tightening torques Panel bolt 4 0 Nm 0 40 m kgf 2 9 ft lbf Footboard nut 4 0 Nm 0 40 m kgf 2 9 ft...

Страница 103: ...on the areas shown To install the panel 1 Place the panel in the original position and then install the quick fasteners 1 Rear carrier 2 Carrier bolt upper 1 Carrier bolt lower 1 Panel H 2 Quick faste...

Страница 104: ...emove the quick fastener pull the radiator grill outward at the top and then pull it upward To install a radiator grill Place the radiator grill in its original position and then install the quick fas...

Страница 105: ...dition the condition of the spark plug can reveal the condition of the engine To remove the spark plug 1 Remove the spark plug cap 2 Remove the spark plug as shown with the spark plug wrench included...

Страница 106: ...cessary 3 Measure the spark plug gap with a wire thick ness gauge and if necessary adjust the gap to specification To install the spark plug 1 Clean the surface of the spark plug gasket and its mating...

Страница 107: ...replaced at the intervals specified in the periodic maintenance and lubrica tion chart To check the engine oil level 1 Place the ATV on a level surface 2 Check the engine oil level on a cold engine T...

Страница 108: ...the minimum level mark add sufficient oil of the recom mended type to raise it to the correct level NOTICE Be sure the engine oil is at the correct level otherwise engine damage may result ECB00852 7...

Страница 109: ...n bolt and its gasket to drain the oil from the crankcase TIP Skip steps 5 9 if the oil filter cartridge is not being replaced 5 Remove panel F See page 8 10 6 Remove the oil filter cartridge with an...

Страница 110: ...torque with a torque wrench 9 Install panel F 10 Install the engine oil drain bolt and its new gasket and then tighten the bolt to the spec ified torque 1 O ring 1 Torque wrench Tightening torque Oil...

Страница 111: ...r oil leakage If oil is leaking immediately turn the engine off and check for the cause 13 Turn the engine off wait at least ten minutes and then check the oil level and correct it if necessary 14 Ins...

Страница 112: ...to raise it to the correct level 4 Check the gaskets for damage and replace them if necessary 5 Install the oil level check bolt the oil filler bolt and their gasket and then tighten the bolts to the...

Страница 113: ...in bolt and its new gasket and then tighten the bolt to the specified torque 5 Refill with the recommended final gear oil to the brim of the check hole as shown NOTICE Be sure no foreign material en t...

Страница 114: ...at the in tervals specified in the periodic maintenance and lubrication chart To check the differential gear oil level 1 Place the ATV on a level surface 2 Remove the differential gear oil filler bol...

Страница 115: ...the drain bolt and its new gasket and then tighten the bolt to the specified torque 5 Refill with the recommended differential gear oil to the brim of the filler hole as shown NOTICE Be sure no forei...

Страница 116: ...ntervals specified in the periodic maintenance and lubrication chart EBU27129 To check the coolant level 1 Place the ATV on a level surface TIP The coolant level must be checked on a cold en gine sinc...

Страница 117: ...coolant as soon as possible otherwise the cooling system will not be protected against frost and corrosion If water has been added to the coolant have a Yamaha dealer check the antifreeze con tent of...

Страница 118: ...aining pressure to escape before completely removing the cap 1 Place the ATV on a level surface 2 Remove panel D See page 8 10 3 Remove the footboard by removing the bolts and nuts 4 Place a container...

Страница 119: ...Remove the coolant reservoir cap 8 Disconnect the coolant reservoir hose on the coolant reservoir side and then drain the coolant from the coolant reservoir 1 Coolant drain bolt 2 Gasket 1 Trough 1 2...

Страница 120: ...available soft water may be used for refilling Do not use hard water or salt water since they are harmful to the engine ECB00992 14 Loosen the water pump air bleed bolt with out removing it to allow a...

Страница 121: ...clamp screw and then remove the V belt cooling duct 18 Loosen the cylinder head air bleed bolt with out removing it to allow all of the air to es cape from the air bleed bolt hole 1 Water pump air ble...

Страница 122: ...oled add sufficient coolant until it reaches the top of the radiator and then in stall the radiator cap 24 Start the engine and then check for coolant leakage TIP If any leakage is found have a Yamaha...

Страница 123: ...els 1 Footboard nut 2 Footboard bolt A 3 Footboard bolt B 3 1 2 1 Tightening torques Footboard nut 4 0 Nm 0 40 m kgf 2 9 ft lbf Footboard bolt A 4 0 Nm 0 40 m kgf 2 9 ft lbf Footboard bolt B 7 Nm 0 7...

Страница 124: ...sty areas TIP There are two check hoses at the bottom of the air filter case which are located behind panels D and E See page 8 10 for an explanation on removing the panels Check the hoses periodicall...

Страница 125: ...ve the sponge material and the air filter mesh from the air filter case 5 Clean the mesh with solvent and then wipe the solvent off 1 Air filter case cover holder 2 Air filter case cover 1 Sponge mate...

Страница 126: ...ge material TIP The sponge material should be wet but not drip ping 10 Install the mesh and the sponge material into the air filter case NOTICE Make sure that the air filter element is properly seated...

Страница 127: ...eck the air inlet of the air filter case for obstructions Check the air filter case rubber joint to the throttle body and the rub ber joint manifold fittings for an air tight seal Tighten all fittings...

Страница 128: ...of the tailpipe housing 4 Check the gasket for damage and replace it if necessary 5 Make sure the gasket is properly positioned then insert the tailpipe into the muffler and align the bolt holes 6 In...

Страница 129: ...e case TIP If water drains from the V belt case after removing the plug have a Yamaha dealer check the ATV as the water may affect other engine parts EBU29703 Adjusting the throttle lever free play Th...

Страница 130: ...t EBU24072 Adjusting the drive select lever safety system cable The drive select lever safety system cable stretch es with use which can result in improper function Therefore the safety system cable s...

Страница 131: ...or groove which allows you to check the brake pad wear without having to disassemble the brake If a brake pad has worn to the point that the wear in dicator groove has almost disappeared have a Yamaha...

Страница 132: ...ake Rear brake WARNING EWB02721 Improper maintenance can result in loss of braking ability Observe these precautions Insufficient brake fluid may allow air to enter the brake system reducing braking p...

Страница 133: ...ads for wear and the brake system for leakage If the brake fluid level goes down sud denly have a Yamaha dealer check the cause be fore further riding EBU24293 Changing the brake fluid Have a Yamaha d...

Страница 134: ...ys perform this maintenance completely in the following order whenever adjusting the rear brake Before adjusting the brake pedal free play check the rear brake pads for wear The brake pedal free play...

Страница 135: ...ncrease the free play and in direction b to decrease it 4 Tighten the locknut 5 After adjusting there should be slight play at the brake pedal cable joint as shown If there is no play repeat steps 2 t...

Страница 136: ...nd brake pedal do not move EBU24231 Axle boots The axle boots must be checked for damage at the intervals specified in the periodic maintenance and lubrication chart Check the axle boots for tears or...

Страница 137: ...operation of controls and lead to an accident or injury Always make sure all control cables work smoothly before you begin riding in cold weather If the control cables are frozen or do not work smoot...

Страница 138: ...dal The operation of the brake pedal should be checked before each ride and the pedal pivot should be lubricated if necessary TIP To access the brake pedal pivot remove panel G See page 8 10 Recommend...

Страница 139: ...he stabilizer bushes must be checked for cracks or damage at the intervals specified in the periodic maintenance and lubrication chart Have a Yamaha dealer replace the stabilizer bush es if necessary...

Страница 140: ...anger ous as it contains sulfuric acid which can cause severe burns Avoid contact with skin eyes or clothing Always shield your eyes when working near batteries Antidote EXTERNAL Flush with water INTE...

Страница 141: ...ery 1 Remove panel A See page 8 10 2 Remove the front carrier by removing the bolts 1 Carrier bolt under the fenders 1 Front carrier 2 Carrier bolt upper 1 Carrier bolt lower UB3810E0 book Page 56 Tue...

Страница 142: ...ith optional elec trical accessories NOTICE ECB00932 To charge a VRLA Valve Regulated Lead Acid battery a special constant voltage battery charger is required Using a conventional bat tery charger wil...

Страница 143: ...st be connected before the negative lead ECB01111 3 Install the battery holding plate by installing the nuts 4 Install the front carrier by installing the bolts and tightening them to the specified to...

Страница 144: ...follows 1 Turn the key to off and turn off all elec trical circuits 1 Fuse box 2 Main fuse 3 EPS fuse for EPS model 4 Fuel injection system spare fuse 5 Fuel injection system fuse 1 Auxiliary DC jack...

Страница 145: ...e electrical system which could lead to a fire EWB02173 3 Turn the key to on and turn on the elec trical circuits to check if the devices operate 4 If the fuse immediately blows again have a Yamaha de...

Страница 146: ...it as follows 1 Remove the cover at the rear of the headlight by pulling it off 2 Remove the headlight bulb cover 3 Disconnect the headlight coupler 1 Cover at the rear of the headlight 1 Headlight b...

Страница 147: ...nd fingerprints on the headlight bulb using a cloth moistened with alcohol or thinner ECB00652 6 Connect the headlight coupler 7 Install the headlight bulb cover NOTICE Make sure the headlight bulb co...

Страница 148: ...the tail brake light bulb burns out replace it as follows 1 Remove panel H See page 8 10 2 Remove the tail brake light bulb holder to gether with the bulb by turning it counter clockwise 3 Remove the...

Страница 149: ...evate the ATV and place a suitable stand under the frame 4 Remove the nuts from the wheel 5 Remove the wheel EBU25702 Installing a wheel 1 Place the ATV on a level surface 2 Install the wheel and the...

Страница 150: ...to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the ATV properly Use only genuine Yamaha replacement parts Im itation parts may look like Yamah...

Страница 151: ...e the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the ATV The engine does not start Che...

Страница 152: ...can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The c...

Страница 153: ...on dry out the linings EWB02312 NOTICE Excessive wa ter pressure may cause water seepage and deterioration of wheel bearings brakes transmission seals and electrical devices Many expensive repair bill...

Страница 154: ...he spark plug cap and spark plug b Pour a teaspoonful of engine oil into the spark plug bore c Install the spark plug cap onto the spark plug and then place the spark plug on the cylinder head so that...

Страница 155: ...it Store it in a cool dry place and charge it once a month Do not store the battery in an exces sively cold or warm place less than 0 C 30 F or more than 30 C 90 F For more infor mation on storing th...

Страница 156: ...stroke SOHC Cylinder arrangement Single cylinder Displacement 686 cm Bore stroke 102 0 84 0 mm 4 02 3 31 in Compression ratio 10 0 1 Starting system Electric starter Lubrication system Wet sump Engin...

Страница 157: ...Imp qt Air filter Air filter element Wet element Fuel Recommended fuel Regular unleaded gasoline only Fuel tank capacity 20 0 L 5 28 US gal 4 40 Imp gal Fuel reserve amount 4 5 L 1 19 US gal 0 99 Imp...

Страница 158: ...ressure measured on cold tires Recommended Front 35 0 kPa 0 350 kgf cm 5 0 psi Rear 30 0 kPa 0 300 kgf cm 4 4 psi Minimum Front 32 0 kPa 0 320 kgf cm 4 6 psi Rear 27 0 kPa 0 270 kgf cm 4 0 psi Front w...

Страница 159: ...attage quantity Headlight 12 V 35 0 35 0 W 2 Tail brake light 12 V 5 0 21 0 W 1 Meter lighting EL Electroluminescent Neutral indicator light LED Reverse indicator light LED Coolant temperature warning...

Страница 160: ...F 40 0 A YFM700PSF 40 0 A Headlight fuse 10 0 A Signaling system fuse 5 0 A Ignition fuse 10 0 A Auxiliary DC jack fuse 10 0 A Four wheel drive motor fuse 10 0 A Radiator fan motor fuse 20 0 A UB3810E...

Страница 161: ...rence in case the ATV is stolen KEY IDENTIFICATION NUMBER VEHICLE IDENTIFICATION NUMBER MODEL LABEL INFORMATION EBU26021 Key identification number The key identification number is stamped into the key...

Страница 162: ...ll be need ed when ordering spare parts from a Yamaha dealer EBU29663 Vehicle Emission Control Information label The Vehicle Emission Control Information label is affixed at the location in the illust...

Страница 163: ...11 3 11 1 Vehicle Emission Control Information label 1 UB3810E0 book Page 3 Tuesday July 1 2014 5 09 PM...

Страница 164: ...pose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inop...

Страница 165: ...the maintenance work is required It is not acceptable proof of maintenance work MAINTENANCE INTERVAL DATE OF SERVICE MILEAGE SERVICING DEALER NAME AND ADDRESS REMARKS month km mi hours 1 320 200 20 3...

Страница 166: ...at time for inspection and repairs at such dealer s place of business 2 EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purc...

Страница 167: ...d upon your request at any later date 3 Each Yamaha ATV dealer is held responsible for his setup service and war ranty repair work Q Is the warranty transferable to second owners A Yes The remainder o...

Страница 168: ...to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP give...

Страница 169: ...within the first 90 days after you buy your Yamaha See your dealer today A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be...

Страница 170: ...l gear oil 5 3 8 29 Drive select lever 4 16 Drive select lever and driving in reverse 6 2 Drive select lever safety system cable adjusting 8 45 E Engine break in 6 4 Engine oil 5 3 Engine oil and oil...

Страница 171: ...ding your ATV 7 1 S Safety information 2 1 Seat 4 18 Shock absorber assemblies adjusting the front and rear 4 22 Spark arrester cleaning 8 42 Spark plug checking 8 20 Specifications 10 1 Speed limiter...

Страница 172: ...UB3810E0 book Page 3 Tuesday July 1 2014 5 09 PM...

Страница 173: ...m right right out of the box Yamalube Take care of your Yamaha with legendary Yamalube oils lubricants and care products They re formulated and approved by the toughest judges we know the Yamaha engin...

Страница 174: ...t may seriously affect handling and control Improper ATV use can result in SEVERE INJURY or DEATH NEVER operate without proper training or instruction at speeds too fast for your skills or the conditi...

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