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PERIODIC MAINTENANCE AND MINOR REPAIR

6-34

6

EAU25870

Troubleshooting

Although Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur dur-
ing operation. Any problem in the fuel,
compression, or ignition systems, for
example, can cause poor starting and
loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your motorcycle
require any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the motorcycle
properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look like
Yamaha parts, but they are often inferi-
or, have a shorter service life and can
lead to expensive repair bills.

U2D211E0.book Page 34 Friday, January 5, 2007 3:56 PM

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Содержание FJR 2007

Страница 1: ...2D2 28199 11 FJR13AEW C OWNER S MANUAL LIT 11626 20 62...

Страница 2: ...EAU10041 U2D211E0 book Page 1 Friday January 5 2007 3 56 PM...

Страница 3: ...cycle If you have any questions concerning the operation or maintenance of your motorcycle please consult a Yamaha dealer The design and manufacture of this Yamaha motorcycle fully comply with the emi...

Страница 4: ...onsult your Yamaha dealer WARNING EWA10010 PLEASE READ THIS MANUAL AND THE YOU AND YOUR MOTORCYCLE RIDING TIPS BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE DO NOT ATTEMPT TO OPERA...

Страница 5: ...ECHNIQUES REGULAR INSPECTIONS AND CAREFUL MAINTENANCE ALONG WITH GOOD RIDING SKILLS WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE Product and specifications...

Страница 6: ...tion U S A 1st edition November 2006 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P...

Страница 7: ...4 2 OPERATION AND IMPORTANT RIDING POINTS 5 1 Starting the engine 5 1 Shifting 5 2 Engine break in 5 4 Parking 5 4 PERIODIC MAINTENANCE AND MINOR REPAIR 6 1 PERIODIC MAINTENANCE 6 1 Owner s tool kit...

Страница 8: ...turn signal light bulb or a tail brake light bulb 6 32 Replacing the license plate light bulb 6 33 Troubleshooting 6 34 Troubleshooting charts 6 35 MOTORCYCLE CARE AND STORAGE 7 1 Matte color caution...

Страница 9: ...ts have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a bri...

Страница 10: ...eld or goggles Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing...

Страница 11: ...caution when selecting and installing any ac cessories Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry carg...

Страница 12: ...equate ventilation Always turn the engine off before leaving the motorcycle unattended and remove the key from the main switch When parking the motor cycle note the following The engine and exhaust sy...

Страница 13: ...SAFETY INFORMATION 1 5 1 EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle U2D211E0 book Page 5 Friday January 5 2007 3 56 PM...

Страница 14: ...SAFETY INFORMATION 1 6 1 1 California only 2 California only 4 3 kg 7 lbs 3TB 24877 A0 LOAD LIMIT 3 California only PRESS REGULATOR U2D211E0 book Page 6 Friday January 5 2007 3 56 PM...

Страница 15: ...ne or acid cleaner gasoline or solvent will damage windshield Use neutral detergent 5JW 00 270 kPa 2 70 kgf cm2 39psi 290 kPa 2 90 kgf cm2 42psi 270 kPa 2 70 kgf cm2 39psi 290 kPa 2 90 kgf cm2 42psi 3...

Страница 16: ...enger seat page 3 16 7 Final gear oil filler bolt page 6 14 8 Final gear oil drain bolt page 6 14 9 YCC S clutch fluid reservoir page 6 23 10 Shock absorber assembly spring preload adjusting lever pag...

Страница 17: ...4 Windshield page 3 10 5 Battery page 6 29 6 Main fuse page 6 30 7 Front fork compression damping force adjusting screw page 3 23 8 Brake pedal page 3 13 9 Shock absorber assembly rebound damping forc...

Страница 18: ...5 Multi function display page 3 5 6 Front brake fluid reservoir page 6 23 7 Right handlebar switches page 3 10 8 Brake lever page 3 13 9 Throttle grip page 6 17 10 Main switch steering lock page 3 1 1...

Страница 19: ...ding to engine r min engine require ments and riding conditions See Handlebar switches page 3 10 and OPERATION AND IMPORTANT RIDING POINTS page 5 1 for further explanation of this system NOTE This is...

Страница 20: ...LOCK while the vehicle is moving otherwise the electrical systems will be switched off which may result in loss of control or an accident Make sure that the vehicle is stopped be fore turning the key...

Страница 21: ...40513 Engine trouble YCC S indicators and warning light Engine trouble indicator and warning light This indicator is displayed and the warning light comes on or flashes when an electrical circuit moni...

Страница 22: ...ealer check the system as soon as possible See page 3 14 WARNING EWA10081 If the ABS warning light comes on or flashes while riding the brake sys tem reverts to conventional braking Therefore be caref...

Страница 23: ...hanges to the multi function display The multi function display is equipped with the following an odometer which shows the to tal distance traveled two tripmeters which show the distance traveled sinc...

Страница 24: ...ODO TRIP 1 TRIP 2 F TRIP To reset a tripmeter select it by push ing the SELECT button and then push the SELECT button for at least one second while the display is flash ing If you do not reset the fue...

Страница 25: ...ant temperature meter indicates the temperature of the coolant When the key is turned to ON all of the dis play segments of the coolant tempera ture meter will appear one after the other and then disa...

Страница 26: ...ow 16 F a lower temperature than 16 F will not be displayed If the ambient temperature climbs above 122 F a higher tempera ture than 122 F will not be dis played The accuracy of the temperature readin...

Страница 27: ...be shown for that display until the vehicle has traveled 1 km 0 6 mi CAUTION ECA15472 If there is a malfunction will be displayed Have a Yamaha dealer check the vehicle Self diagnosis device This mod...

Страница 28: ...turned to the center position EAU12493 Windshield position adjusting switch To move the windshield up push this switch in direction a To move the windshield down push the switch in di rection b NOTE W...

Страница 29: ...o turn on the hazard lights simultaneous flashing of all turn signal lights The hazard lights are used in case of an emergency or to warn other drivers when your vehicle is stopped where it might be a...

Страница 30: ...ossible to shift gears unless the main switch is in the ON position The shift pedal can be adjusted to three positions to suit the rider s preference To adjust the shift pedal position 1 Remove the sh...

Страница 31: ...ebar grip turn the adjusting dial while holding the lever pushed away from the handlebar grip Make sure that the appropriate setting on the adjusting dial is aligned with the mark on the brake lever E...

Страница 32: ...ulsating action may be felt at the brake lever or brake pedal but this does not indicate a mal function This ABS has a test mode which allows the owner to experience the pulsating at the brake lever o...

Страница 33: ...d expands Avoid spilling fuel on the hot en gine CAUTION ECA10070 Immediately wipe off spilled fuel with a clean dry soft cloth since fuel may deteriorate painted surfac es or plastic parts EAU13300 C...

Страница 34: ...e sure that the exhaust system has cooled down before do ing any maintenance work CAUTION ECA10700 The following precautions must be observed to prevent a fire hazard or other damages Use only unleade...

Страница 35: ...t 1 Insert the projection on the front of the rider seat into the seat holder as shown and then push the rear of the seat down to lock it in place 2 Install the passenger seat NOTE Make sure that the...

Страница 36: ...si tion adjuster by pulling it upward 3 Move the rider seat holder cover to the lower position as shown 4 Install the rider seat height position adjuster so that the H mark is aligned with the match m...

Страница 37: ...tall the rider seat height position adjuster so that the L mark is aligned with the match mark 5 Insert the projection on the front of the rider seat into seat holder A as shown 6 Align the projection...

Страница 38: ...and then turn it to ON 2 Push the accessory box button and then open the accessory box lid 3 Turn the key to OFF to preserve the battery To close the accessory box 1 Fold the accessory box lid down 2...

Страница 39: ...light beams turn the knobs in direction a To lower the headlight beams turn the knobs in di rection b EAU39641 Handlebar position The handlebars can be adjusted to one of three positions to suit the r...

Страница 40: ...is properly installed before riding EAU39671 Rear view mirrors The rear view mirrors of this vehicle can be folded forward or backward for park ing in narrow spaces Fold the mirrors back to their orig...

Страница 41: ...Align the appropriate groove on the ad justing mechanism with the top of the front fork cap bolt Rebound damping force To increase the rebound damping force and thereby harden the rebound damp ing tur...

Страница 42: ...of clicks always represents the entire adjusting range To obtain a precise adjustment it would be advisable to check the num ber of clicks of each damping force ad justing mechanism and to modify the...

Страница 43: ...mation before handling the shock absorber The manufacturer cannot be held re sponsible for property damage or personal injury that may result from improper handling Do not tamper with or attempt to op...

Страница 44: ...ecomes worn or damaged stop using the grip warmers and replace the grips WARNING EWA14510 Do not turn the grip warmer knob while the vehicle is moving EAU15301 Sidestand The sidestand is located on th...

Страница 45: ...e stand is up but neither brake is ap plied It prevents starting when either brake is applied but the sidestand is still down It cuts the running engine when the sidestand is moved down Periodically c...

Страница 46: ...the engine stall After the engine has stalled 11 Move the sidestand up 12 Release the brake 13 Push the start switch Does the engine start The system is OK The vehicle can be ridden This check is mos...

Страница 47: ...ngine turned off and the load must never exceed 30 W 2 5 A otherwise the battery may dis charge To use the auxiliary DC jack 1 Open the accessory box lid See page 3 20 2 Turn the key to OFF 3 Remove t...

Страница 48: ...uences Therefore it is very important in addition to a thorough visual inspec tion to check the following points before each ride NOTE Pre operation checks should be made each time the vehicle is used...

Страница 49: ...spongy have Yamaha dealer bleed hydraulic system Check brake pads for wear Replace if necessary Check fluid level in reservoir If necessary add recommended brake fluid to specified level Check hydrau...

Страница 50: ...operation is smooth Lubricate pedal pivoting points if necessary 6 25 Brake lever Make sure that operation is smooth Lubricate lever pivoting point if necessary 6 26 Centerstand sidestand Make sure t...

Страница 51: ...gear and the sidestand is up WARNING EWA14540 Before starting the engine check the function of the igni tion circuit cut off system ac cording to the procedure described on page 3 27 Always apply the...

Страница 52: ...ing the hand shift control switch prior to being used Refer to page 3 12 for the shift pedal operation and to pages 3 11 and 3 13 for the hand shift lever operation The gear positions are shown in the...

Страница 53: ...shifting to the next higher gear NOTE Always shift gears at the recommended shift points EAU41250 To decelerate 1 Apply both the front and the rear brakes to slow the motorcycle 2 Shift the transmissi...

Страница 54: ...l filter car tridge or element replaced 1600 km 1000 mi and beyond The vehicle can now be operated nor mally CAUTION ECA10310 Keep the engine speed out of the tachometer red zone If any engine trouble...

Страница 55: ...5 Do not park on a slope or on soft ground otherwise the vehicle may overturn CAUTION ECA10380 Never park in an area where there are fire hazards such as grass or other flammable materials U2D211E0 b...

Страница 56: ...TED TO EMISSIONS CONTROL THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER AIR BUT ARE ALSO VITAL TO PROPER EN GINE OPERATION AND MAXIMUM PERFORMANCE IN THE FOLLOW ING PERIODIC MAINTENANCE CHARTS THE...

Страница 57: ...RNING EWA10340 Modifications not approved by Yamaha may cause loss of perfor mance excessive emissions and render the vehicle unsafe for use Consult a Yamaha dealer before at tempting any changes U2D2...

Страница 58: ...lugs Check condition Adjust gap and clean Replace every 8000 mi 13000 km or 12 months Replace Replace 3 Valve clearance Check and adjust valve clearance when engine is cold Every 26600 mi 42000 km 4 C...

Страница 59: ...ch Check operation fluid level and for fluid leakage 3 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 4 Rear brake Check operation fluid level and for fl...

Страница 60: ...ed al pivot shafts Apply lithium soap based grease all purpose grease lightly 14 Centerstand and sidestand pivots Check operation Apply lithium soap based grease all purpose grease lightly 15 Sidestan...

Страница 61: ...nth and thereafter every 16000 mi 25000 km or 24 months Change Change 23 Front and rear brake switches Check operation 24 Control cables Apply Yamaha chain and cable lube or engine oil SAE 10W 30 thor...

Страница 62: ...h release cylinder always change the fluid Regularly check the brake and YCC S clutch fluid levels and fill the reservoirs as required Replace the oil seals on the inner parts of the brake or YCC S cl...

Страница 63: ...Panel A To remove the panel Remove the bolts and the quick fasten er and then take the panel off To install the panel Place the panel in the original position and then install the bolts and the quick...

Страница 64: ...To remove the panel 1 Remove the seats See page 3 16 2 Remove the bolt and the quick fas tener screws and then take the panel off To install the panel 1 Place the panel in the original posi tion and...

Страница 65: ...uld be operating im properly Do not attempt to diagnose such problems yourself Instead have a Yamaha dealer check the vehicle If a spark plug shows signs of electrode erosion and excessive carbon or o...

Страница 66: ...ngine oil level 1 Place the vehicle on the center stand NOTE Make sure that the vehicle is positioned straight up when checking the oil level A slight tilt to the side can result in a false reading 2...

Страница 67: ...wrench NOTE An oil filter wrench is available at a Yamaha dealer 5 Apply a thin coat of engine oil to the O ring of the new oil filter car tridge NOTE Make sure that the O ring is properly seated 6 In...

Страница 68: ...ne and then let it idle for several minutes while checking it for oil leakage If oil is leaking im mediately turn the engine off and check for the cause NOTE After the engine is started the engine oil...

Страница 69: ...l level should be at the brim of the filler hole 3 If the oil is below the brim of the fill er hole add sufficient oil of the rec ommended type to raise it to the correct level 4 Install the oil fille...

Страница 70: ...iodic mainte nance and lubrication chart 1 Place the vehicle on the center stand NOTE The coolant level must be checked on a cold engine since the level varies with engine temperature Make sure that t...

Страница 71: ...nt of the coolant as soon as possible otherwise the effectiveness of the coolant will be reduced WARNING EWA10380 Never attempt to remove the radiator cap when the engine is hot NOTE The radiator fans...

Страница 72: ...in tervals specified in the periodic mainte nance and lubrication chart Start the engine and warm it up for sev eral minutes at 1000 2000 r min while occasionally revving it to 4000 5000 r min NOTE T...

Страница 73: ...quals the ambient temperature The tire air pressure must be ad justed in accordance with the riding speed and with the total weight of rider passenger car go and accessories approved for this model WA...

Страница 74: ...motorcycle If a tire tread shows crosswise lines minimum tread depth if the tire has a nail or glass fragments in it or if the sidewall is cracked con tact a Yamaha dealer immediately and have the tir...

Страница 75: ...the following points in order to make the most ef ficient use of these tires Use only the specified replace ment tires Other tires may run the danger of bursting at super high speeds Brand new tires c...

Страница 76: ...to develop its optimal characteris tics EAU22011 Accessories and replacement parts WARNING EWA10621 This vehicle is not designed to pull a trailer or to be attached to a sidecar The accessories or re...

Страница 77: ...the brake light comes on just before braking takes effect If necessary have a Yamaha dealer ad just the brake light switch EAU22390 Checking the front and rear brake pads The front and rear brake pad...

Страница 78: ...ake YCC S clutch Insufficient brake fluid may allow air to enter the brake or YCC S clutch sys tems possibly causing them to become ineffective Before riding check that the brake fluid is above the mi...

Страница 79: ...irs when refill ing Water will significantly lower the boiling point of the fluid and may result in vapor lock and dirt may clog the ABS hydraulic unit valves Brake fluid may deteriorate paint ed surf...

Страница 80: ...ce with cable movement Replace damaged ca bles as soon as possible to prevent unsafe conditions EAU23111 Checking and lubricating the throttle grip and cable The operation of the throttle grip should...

Страница 81: ...he centerstand and sidestand should be checked before each ride and the pivots and metal to metal contact surfaces should be lubri cated if necessary WARNING EWA10740 If the centerstand or sidestand d...

Страница 82: ...be checked as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition WARNING EWA10750 Securely support the vehicle so that there is no danger of i...

Страница 83: ...must be checked as fol lows at the intervals specified in the pe riodic maintenance and lubrication chart 1 Place a stand under the engine to raise the front wheel off the ground WARNING EWA10750 Secu...

Страница 84: ...mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories WARNING EWA10760 Electrolyte is poisonous and dangerous since it contains sul furi...

Страница 85: ...ttery leads are properly con nected to the battery terminals CAUTION ECA10630 Always keep the battery charged Storing a discharged battery can cause permanent battery damage To charge a sealed type MF...

Страница 86: ...blows again have a Yamaha dealer check the electrical system 1 Fuse box 2 Right radiator fan fuse 3 Left radiator fan fuse 4 Hazard fuse 5 Backup fuse for odometer and clock 6 YCC S motor control fuse...

Страница 87: ...placing a rear turn signal light bulb or a tail brake light bulb 1 Remove the passenger seat See page 3 16 2 Remove the socket together with the bulb by turning it counter clockwise 3 Remove the defec...

Страница 88: ...2 Remove the socket together with the bulb by pulling it out 3 Remove the defective bulb by pull ing it out 4 Insert a new bulb into the socket 5 Install the socket together with the bulb by pushing i...

Страница 89: ...roubleshooting charts represent quick and easy procedures for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technici...

Страница 90: ...There is no compression Check the ignition Have a Yamaha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps o...

Страница 91: ...ed press down on the cap while turning it counterclockwise and then remove the cap NOTE If coolant is not available tap water can be temporarily used instead provided that it is changed to the recomme...

Страница 92: ...ler outlets with plas tic bags after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly in stal...

Страница 93: ...rea is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during winter are extremely cor...

Страница 94: ...duct Avoid using abrasive polishing compounds as they will wear away the paint NOTE Consult a Yamaha dealer for advice on what products to use EAU26241 Storage Short term Always store your motorcycle...

Страница 95: ...ground the spark plug electrodes while turning the engine over 4 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side stand centerstand 5 Check and if n...

Страница 96: ...23 US qt 3 52 Imp qt Final gear oil Type Shaft drive gear oil Quantity 0 20 L 0 21 US qt 0 18 Imp qt Cooling system Coolant reservoir capacity up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp...

Страница 97: ...90 207 kg 198 456 lb CAL 90 208 kg 198 459 lb U49 Front 270 kPa 39 psi 2 70 kgf cm Rear 290 kPa 42 psi 2 90 kgf cm High speed riding Front 270 kPa 39 psi 2 70 kgf cm Rear 290 kPa 42 psi 2 90 kgf cm F...

Страница 98: ...Meter lighting LED Neutral indicator light LED High beam indicator light LED Oil level warning light LED Turn signal indicator light LED Engine trouble warning light LED ABS warning light LED Fuses M...

Страница 99: ...tification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification nu...

Страница 100: ...affixed to the frame under the passenger seat See page 3 16 Record the information on this la bel in the space provided This informa tion will be needed when ordering spare parts from a Yamaha dealer...

Страница 101: ...nd if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamah...

Страница 102: ...le for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or...

Страница 103: ...der that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 40...

Страница 104: ...RMATION 9 6 9 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks U2D211E0 book Page 6 Friday January 5...

Страница 105: ...warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer An inspection and r...

Страница 106: ...later date Each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty can...

Страница 107: ...repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is inclu...

Страница 108: ...d protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help...

Страница 109: ...position adjusting 3 21 Handlebar switches 3 10 Hand shift control switch 3 11 Hand shift lever 3 13 Hazard switch 3 11 Headlight beams adjusting 3 21 Headlight bulb 6 32 High beam indicator light 3...

Страница 110: ...it 6 1 Troubleshooting 6 34 Troubleshooting charts 6 35 Turn signal indicator lights 3 2 Turn signal light or tail brake light bulb replacing 6 32 Turn signal switch 3 10 V Valve clearance 6 18 Vehicl...

Страница 111: ...U2D211E0 book Page 3 Friday January 5 2007 3 56 PM...

Страница 112: ...PRINTED IN JAPAN 2007 02 0 7 1 CR E PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD...

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