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Maintenance

Disconnect the positive cable(s) and re-
move the battery from the boat.

Clean, maintain, and store the battery ac-
cording to the manufacturer’s instruc-
tions.

U6P219E0.book Page 81 Tuesday, March 17, 2009 4:38 PM

2019 Yamaha Motor Corporation, U.S.A.

Содержание F225C1

Страница 1: ... F250 LF250 F225C1 OWNER S MANUAL LIT 18626 08 56 6P2 28199 19 U S A Edition Read this manual carefully before operating this outboard motor DIC183 2 0 1 9 Y a m a h a M o t o r C o r p o r a t i o n U S A ...

Страница 2: ...ng this outboard motor Keep this manual onboard in a waterproof bag when boating This manual should stay with the outboard motor if it is sold U6P219E0 book Page 1 Tuesday March 17 2009 4 38 PM 2 0 1 9 Y a m a h a M o t o r C o r p o r a t i o n U S A ...

Страница 3: ...ons that must be taken to avoid damage to the outboard motor or other property TIP A TIP provides key information to make pro cedures easier or clearer Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most current product information available at the time of printing there may be minor discrepancies between your machine and this manual If...

Страница 4: ...nd requirements 14 Specifications 14 Installation requirements 15 Boat horsepower rating 15 Mounting motor 16 Remote control requirements 16 Battery requirements 16 Specifications of Battery 16 Mounting battery 16 Multiple batteries 16 Propeller selection 16 Counter rotation models 17 Start in gear protection 17 Engine oil requirements 17 Fuel requirements 18 Gasoline 18 Ring Free Fuel Additive 18...

Страница 5: ...tifunction fuel management meters 42 Engine control system 43 Alert system 43 Overheat alert 43 Low oil pressure alert 43 Installation 45 Installation 45 Mounting the outboard motor 45 Operation 47 First time operation 47 Fill engine oil 47 Breaking in engine 47 Getting to know your boat 47 Checks before starting engine 47 Fuel level 47 Remove cowling 48 Fuel system 48 Controls 48 Engine shut off ...

Страница 6: ...nectors 74 Checking propeller 74 Removing propeller 75 Installing propeller 75 Changing gear oil 76 Inspecting and replacing anode s 78 Checking battery for electric start models 78 Connecting the battery 79 Disconnecting the battery 80 Trouble Recovery 82 Troubleshooting 82 Temporary action in emergency 85 Impact damage 85 Running single engine twin engines 85 Replacing fuse 86 Power trim and til...

Страница 7: ... this area before operating the power trim and tilt mech anism The power trim and tilt switches operate even when the main switch is off Keep people be away from the switches whenever working around the motor Never get under the lower unit while it is tilted even when the tilt support lever is locked Se vere injury could occur if the outboard motor accidentally falls EMU33671 Engine shut off cord ...

Страница 8: ...33731 People in the water Always watch carefully for people in the wa ter such as swimmers skiers or divers whenever the engine is running When some one is in the water near the boat shift into neutral and stop the engine Stay away from swimming areas Swimmers can be hard to see The propeller can keep moving even when the motor is in neutral Stop the engine when a person is in the water near you E...

Страница 9: ... boat Contact local law enforcement personnel if a report is necessary EMU33870 Boat education and training Operators should take a boating safety course This may be required in your state Many of the organizations listed in the next section can provide information about cours es in your area You may also want to consider an Internet based program for basic boater education The Online Boating Safe...

Страница 10: ...ng Law Administrators NASBLA 1500 Leestown Road Suite 330 Lexington KY 40511 859 225 9497 www nasbla org National Marine Manufacturers Associa tion NMMA 200 East Randolph Drive Suite 5100 Chicago IL 60601 www nmma org Marine Retailers Association of America 155 N Michigan Ave Chicago IL 60304 www mraa com EMU33690 Basic boating rules Rules of the road Just as there are rules that apply when you ar...

Страница 11: ... There are three main situations that you may encounter with other vessels which could lead to a collision unless the Steering Rules are fol lowed Meeting you are approaching another ves sel head on Crossing you are traveling across the other vessel s path Overtaking you are passing or being passed by another vessel In the following illustration your boat is in the center You should give the right...

Страница 12: ...rom local marine supply stores Fishing vessel right of way All vessels that are fishing with nets lines or trawls are considered to be fishing vessels under the International Rules Vessels with trolling lines are not considered fishing ves sels Fishing vessels have the right of way re gardless of position Fishing vessels cannot however impede the passage of other ves sels in narrow channels Sailin...

Страница 13: ...m uses buoys and signs with dis tinctive shapes and colors to show regulatory or advisory information These markers are white with black letters and orange boarders They signify speed zones restricted areas danger areas and general information Remember markings may vary by geograph ic location Always consult local boating au thorities before driving your boat in unfamiliar waters U6P219E0 book Pag...

Страница 14: ...Safety information 8 ZMU01708 U6P219E0 book Page 8 Tuesday March 17 2009 4 38 PM 2 0 1 9 Y a m a h a M o t o r C o r p o r a t i o n U S A ...

Страница 15: ...8980 EC Declaration of Conformity DoC This declaration is included with outboard mo tors that conform to European regulations This outboard motor conforms to certain por tions of the European Parliament directive re lating to machinery Each conformed outboard motor accompa nied with EC DoC EC DoC contains the fol lowing information Name of Engine Manufacture Model name Product code of model Approv...

Страница 16: ...General information 10 1 CE marking location ZMU06040 U6P219E0 book Page 10 Tuesday March 17 2009 4 38 PM 2 0 1 9 Y a m a h a M o t o r C o r p o r a t i o n U S A ...

Страница 17: ...Read all labels on the outboard motor and the boat If you need any additional information contact your Yamaha dealer EMU33831 Warning labels If these labels are damaged or missing contact your Yamaha dealer for replacements F225 F250 LF250 F225C1 U6P219E0 book Page 11 Tuesday March 17 2009 4 38 PM 2 0 1 9 Y a m a h a M o t o r C o r p o r a t i o n U S A ...

Страница 18: ...850 Other labels EMU33843 Symbols The following symbols mean as follows Notice Warning 1 2 ZMU05741 3 ZMU05710 ZMU05696 U6P219E0 book Page 12 Tuesday March 17 2009 4 38 PM 2 0 1 9 Y a m a h a M o t o r C o r p o r a t i o n U S A ...

Страница 19: ...on Electrical hazard Remote control lever gear shift lever operat ing direction dual direction Engine start Engine cranking ZMU05664 ZMU05665 ZMU05666 ZMU05667 ZMU05668 U6P219E0 book Page 13 Tuesday March 17 2009 4 38 PM 2 0 1 9 Y a m a h a M o t o r C o r p o r a t i o n U S A ...

Страница 20: ...CET1 516 mm 20 3 in F225TR 516 mm 20 3 in Transom height X F250TR 643 mm 25 3 in LF250TR 643 mm 25 3 in Transom height U F250TR 770 mm 30 3 in LF250TR 770 mm 30 3 in Weight SUS L F225CET1 273 0 kg 602 lb F225TR 273 0 kg 602 lb Weight SUS X F250TR 278 0 kg 613 lb LF250TR 278 0 kg 613 lb Weight SUS U F250TR 284 0 kg 626 lb LF250TR 284 0 kg 626 lb Performance Full throttle operating range 5000 6000 r...

Страница 21: ... engine oil quantity oil pan capacity Without oil filter replacement 5 6 L 5 92 US qt 4 93 Imp qt With oil filter replacement 5 8 L 6 13 US qt 5 10 Imp qt Recommended gear oil Hypoid gear oil SAE 90 Gear oil quantity F225CET1 0 920 L 0 972 US qt 0 810 Imp qt F225TR 0 920 L 0 972 US qt 0 810 Imp qt F250TR 0 918 L 0 970 US qt 0 808 Imp qt LF250TR 0 803 L 0 849 US qt 0 707 Imp qt Tightening torque fo...

Страница 22: ...ed if battery voltage is too low NOTICE ECM01061 Do not use a battery that does not meet the specified capacity If a battery that does not meet specifications is used the elec tric system could perform poorly or be overloaded causing electric system dam age EMU36290 Mounting battery Mount the battery holder securely in a dry well ventilated vibration free location in the boat WARNING Do not put fl...

Страница 23: ...identified with the letter L after the size indication on the pro peller WARNING Never use a standard propeller with a counter rotation motor or a counter rotation propeller with a stan dard motor Otherwise the boat could go in the direction opposite of that expected for example reverse instead of forward which could lead to an accident EWM01810 For instructions on propeller removal and in stallat...

Страница 24: ... fuel tank and outboard motor when using ethanol Eth anol is known to allow moisture to be ab sorbed into boat fuel tanks and systems Moisture in the fuel can cause corrosion of metallic fuel system components starting and running complaints and require additional fuel system maintenance EMU27270 Ring Free Fuel Additive Gasoline is a precise blend of many different substances each chosen to give c...

Страница 25: ...e These paints can cause more rapid engine corrosion EMU36341 Motor disposal requirements Never illegally discard dump the motor Yamaha recommends consulting the dealer about discarding the motor EMU36351 Emergency equipment Keep the following items onboard in case there is trouble with the motor A tool kit with assorted screwdrivers pliers wrenches including metric sizes and electrical tape Water...

Страница 26: ...andards Engines meeting these standards have 75 lower emissions than conventional carbureted two stroke en gines These engines are equivalent to the U S EPA s 2006 standards for marine en gines EMU25290 Two Stars Very Low Emission The two star label identifies engines that meet the Air Resources Board s 2004 exhaust emission standards Engines meeting these standards have 20 lower emissions than On...

Страница 27: ...r Stars Super Ultra Low Emission The four star label identifies engines that meet the Air Resources Board s Sterndrive and Inboard marine engine 2009 exhaust emission standards Personal Watercraft and Outboard marine engines may also comply with these standards Engines meeting these standards have 90 lower emissions than One Star Low Emission engines ZMU01703 ZMU01704 ZMU05663 U6P219E0 book Page 2...

Страница 28: ... 6 Clamp bracket 7 Cowling lock lever s 8 Water separator 9 Power trim and tilt switch 10 Flushing device 11 Tilt support lever 12 Remote control box binnacle mount type 13 Switch panel for use with binnacle type 14 Remote control box binnacle mount type 15 Switch panel for use with binnacle type 16 Digital speedometer 17 Digital tachometer 18 Fuel management meter U6P219E0 book Page 22 Tuesday Ma...

Страница 29: ...nit Square type 2 Tachometer unit Round type 3 Speedometer unit Square type 4 Speed fuel meter unit Square type 5 Speed fuel meter unit Round type 6 Fuel management meter Square type 1 Power trim and tilt switch 2 Remote control lever 3 Free accelerator 4 Throttle friction adjuster 2 1 3 4 ZMU04572 U6P219E0 book Page 23 Tuesday March 17 2009 4 38 PM 2 0 1 9 Y a m a h a M o t o r C o r p o r a t i ...

Страница 30: ...n the remote control lever is in the neutral position After the button is pushed the throttle be gins to open after the remote control lever is moved at least 35 After using the free accelerator return the remote control lever to the neutral position The free accelerator button will return auto 1 Remote control lever 2 Power trim and tilt switch 3 Free accelerator 4 Throttle friction adjuster 1 Ne...

Страница 31: ...ne shut off switch for the engine to run The cord should be attached to a secure place on the operator s clothing or arm or leg Should the operator fall overboard or leave the helm the cord will pull out the clip stopping ignition to the engine This will prevent the boat from running away under power WARNING At tach the engine shut off cord to a secure place on your clothing or your arm or leg whi...

Страница 32: ...sing the switch up trims the out board motor up and then tilts it up Pressing the switch down tilts the outboard motor down and trims it down When the switch is re leased the outboard motor will stop in its cur rent position For instructions on using the power trim and tilt switch see pages 57 and 59 EMU26153 Power trim and tilt switch on bottom engine cowling The power trim and tilt switch is loc...

Страница 33: ... the power trim and tilt switches see pages 57 and 59 TIP On the dual engine control the switch on the remote control grip controls both outboard motors at the same time EMU26244 Trim tab with anode WARNING EWM00840 An improperly adjusted trim tab could cause difficult steering Always test run af ter the trim tab has been installed or re placed to be sure steering is correct Be sure you have tight...

Страница 34: ...use an addi tional support device to secure it in the tilt position EMU31421 Cowling lock lever pull up type To remove the top cowling pull up the cowling lock lever s and lift off the cowling To install the top cowling place it in its original position and then move the cowling lock lever s downward to lock it in place TIP When installing the cowling check to be sure it fits properly in the rubbe...

Страница 35: ...ee page 65 EMU33462 Fuel filter Water separator This engine has a combination fuel filter water separator and associated alert system If wa ter separated from the fuel exceeds a specific volume the alert device of Command Link Ta chometer will activate Activation of alert device The water separator alert indicator of Com mand Link Tachometer will blink 1 Cowling lock lever s 1 Cowling lock lever s...

Страница 36: ...amaha dealer imme diately TIP Adding an in line 10 micron fuel filter has been show to greatly reduce the chance of fuel contamination problems Consult your dealer for information about Yamaha 10 mi cron fuel filters if your boat does not have one U6P219E0 book Page 30 Tuesday March 17 2009 4 38 PM 2 0 1 9 Y a m a h a M o t o r C o r p o r a t i o n U S A ...

Страница 37: ...er trim and tilt switch If the trim angle of your motor exceeds the trim operating range the top segment on the trim meter display will blink EMU26651 Hour meter This meter shows the number of hours the en gine has been run It can be set to show the total number of hours or the number of hours for the current trip The display can also be turned on and off To change the display format press the mod...

Страница 38: ...ding the indicator see page 43 NOTICE ECM00052 Do not continue to run the engine if the overheat alert indicator is on Serious en gine damage will occur EMU26602 Digital speedometer This gauge shows the boat speed and other information All segments of the display will light momen tarily after the main switch is turned on and will return to normal thereafter EMU36061 Speedometer The speedometer dis...

Страница 39: ...nts to trip meter clock or voltmeter EMU26691 Trip meter This gauge displays the distance the boat has traveled since the gauge was last reset The trip distance is shown in kilometers or miles depending upon the unit of measure ment selected for the speedometer To reset the trip meter to zero press the set and mode buttons at the same time The trip distance is kept in memory by battery power The s...

Страница 40: ...on and blink Get back to the port soon if an alert device has activated For charging the battery consult your Yamaha dealer EMU26741 Fuel management meter The fuel management meter shows the state of the fuel consumption while the engine is running All segments of the display will light momen tarily after the main switch is turned on and will return to normal thereafter EMU26752 Fuel flow meter Th...

Страница 41: ...e starboard en gine only for fuel flow to the port engine only or for total fuel flow both engines EMU36090 Fuel consumption meter Fuel econo my meter Twin engine speed syn chronizer The display shows either the fuel consump tion meter the fuel economy meter or the twin engine synchronizer To change the display press the mode button repeatedly until the indicator on the face of the gauge points to...

Страница 42: ...y vary in their fuel consumption due to manufacturing variations These variations can be even greater if the engines are of different year models In addition variations in propellers even of the same basic dimensions of the same design can also cause a slight varia tion in fuel consumption EMU26782 Twin engine speed synchronizer This gauge displays the difference in engine speed r min between the ...

Страница 43: ...er shows the engine revolutions per minute It has functions of trim meter ad justing trolling speed cooling water engine temperature display battery voltage display total hour trip hour display oil pressure dis play water detection alert engine trouble alert and periodic maintenance notification If the cooling water pressure sensor is installed the unit can also show the cooling water pres sure di...

Страница 44: ...tely if the buzzer sounds and the low oil pressure alert indicator blinks Check the engine oil quantity and re plenish oil if necessary If the alert device has activated while the appropriate engine oil quantity is maintained consult your Yamaha dealer NOTICE ECM01601 Do not continue to run the engine if the low oil pressure alert device has activated Serious engine damage will occur 1 Set button ...

Страница 45: ...ur Yamaha dealer if the problem can not be located and corrected EMU36150 Water separator alert This indicator will blink if water has accumulat ed in the water separator fuel filter while cruising In such an event stop the engine im mediately and see page 85 of this manual to drain the water from the fuel filter Get back to the port soon and consult a Yamaha dealer immediately NOTICE ECM00910 Gas...

Страница 46: ...ons of fuel meter to tal fuel consumption display fuel economy display fuel flow display and system voltage display The chosen display is selected by us ing the set and mode buttons as described in this section If the speed sen sor is installed the unit can also show the trip display However even if the speed sensor is not installed the trip display can be shown by connecting an optional sensor to...

Страница 47: ...ct ed by using the set and mode buttons as described in this section In addi tion the speedometer can show the desired unit of measurement such as km h mph or knots If the speed sensor is installed the unit can also show the trip display However even if the speed sensor is not installed the trip dis play can be shown by connecting an optional sensor to the unit In addition if optional sen sors are...

Страница 48: ...play and remaining fuel display The chosen display is selected by using the set and mode buttons as described in this section For more information see the operation manual origi nally supplied with the meter After the main switch is first turned on all the displays come on as a test After a few sec onds the gauge will change to normal opera tion For more information see the operation man ual origi...

Страница 49: ...inlet for clogging Dual engine drive users If the overheat alert system of one engine ac tivates the engine will slow down To switch off the alert activation on the engine not affect ed by overheating turn off the main switch of the engine overheating If the alert system has activated stop the engine and tilt the out board motor up to check the cooling water in let for clogging If the alert system...

Страница 50: ...ha dealer Twin engine drive users If the low oil pressure alert system of one en gine activates both engines will slow down and the buzzer will sound To switch off the alert activation on the engine not affected by low oil pressure turn off the main switch of the engine with the low oil pressure ZMU01828 ZMU04583 OFF START ON ON OFF START ZMU05827 U6P219E0 book Page 44 Tuesday March 17 2009 4 38 P...

Страница 51: ...otor on the cen terline keel line of the boat For twin engine boats mount the outboard motors equidistant from the centerline Consult your Yamaha dealer or boat manufacturer for further infor mation on determining the proper mounting location EMU26932 Mounting height boat bottom The mounting height of your outboard motor affects its efficiency and reliability If it is mounted too high propeller ve...

Страница 52: ...h flow of water such as the design or condition of the boat or ac cessories such as transom ladders or depth finder transducers can create air borne water spray while the boat is cruising If the motor is operated contin uously in the presence of airborne water spray enough water could enter the en gine through the intake opening on the cowling to cause severe engine dam age Eliminate the cause of ...

Страница 53: ...areas 1 For the first hour of operation Run the engine at varying speeds up to 2000 r min or approximately half throttle 2 For the second hour of operation Increase engine speed as much as nec essary to put the boat on plane but avoid full throttle operation then back off on the throttle while keeping the boat at a planing speed 3 Remaining 8 hours Run the engine at any speed However avoid operati...

Страница 54: ...line fumes in the boat Check for fuel leakage from the fuel system Check the fuel tank and fuel lines for cracks swellings or other damages EMU37320 Check the fuel filter Check that the fuel filter is clean and free of water If any water is found in the fuel or if a significant amount of debris is found the fuel tank should be checked and cleaned by a Yamaha dealer EMU36461 Controls Turn the steer...

Страница 55: ...between the upper lev el mark and lower level mark Consult your Yamaha dealer if the oil level is out of specified level or if it appears milky or dirty EMU27153 Engine Check the engine and engine mounting Look for loose or damaged fasteners Check the propeller for damage Check for engine oil leaks EMU36490 Flushing device Check that flushing device s garden hose connector is securely screwed on t...

Страница 56: ...properly in the rub ber seal 5 Move the levers to lock the cowling as shown NOTICE If the cowling is not installed correctly water spray under the cowling can damage the engine or the cowling can blow off at high speeds ECM01990 After installing check the fitting of the top cowling by pushing it with both hands If the top cowling is loose have it repaired by your Yamaha dealer 1 Fitting 2 Flushing...

Страница 57: ...perate each of the power trim and tilt switches on the remote control and en gine bottom cowling to check that all switches work 3 Tilt the outboard motor up and check that the tilt rod and trim rods are extended completely 4 Use the tilt support lever to lock the motor in the up position Operate the tilt down switch briefly so the motor is supported by the tilt support lever 5 Check that the tilt...

Страница 58: ...r ly connected or the battery will not start the engine Refer to the battery manufacturer s instruc tions for checks for your particular battery EMU30023 Filling fuel WARNING EWM01830 Gasoline and its vapors are highly flam mable and explosive Always refuel ac cording to this procedure to reduce the risk of fire and explosion Gasoline is poisonous and can cause in jury or death Handle gasoline wit...

Страница 59: ...y connect the fuel line to the joint or open the fuel cock 2 Squeeze the primer pump with the arrow pointing up until you feel it become firm EMU27493 Starting engine WARNING EWM01600 Before starting the engine make sure that the boat is tightly moored and that you can steer clear of any obstructions Be sure there are no swimmers in the water near you EMU27628 Electric start and remote control mod...

Страница 60: ...o start and hold it for a maximum of 5 seconds 5 Immediately after the engine starts re lease the main switch to return it to on NOTICE Never turn the main switch to start while the en gine is running Do not keep the start er motor turning for more than 5 seconds If the starter motor is turned continuously for more than 5 sec onds the battery will be quickly dis charged thus making it impossible t...

Страница 61: ...cylinder head and body cylinder EMU27670 Warming up engine EMU30036 Electric start models 1 After starting the engine allow it to idle for 3 minutes to warm up to provide maxi mum operating performance and accel eration Failure to do so will shorten engine life 2 Be sure the low oil pressure alert indica tor remains off after starting the engine NOTICE If the low oil pressure alert indicator blink...

Страница 62: ...normal High idle speed can prevent you from shifting back to neutral If this occurs stop the en gine shift to neutral then restart the en gine and allow it to warm up To shift out of neutral 1 Pull the neutral interlock trigger up if equipped 2 Move the remote control lever firmly and crisply forward for forward gear or back ward for reverse gear about 35 a de tent can felt To shift from in gear f...

Страница 63: ...witch to off 2 Remove the key if the boat will be left un attended TIP The engine can also be stopped by pulling the cord and removing the clip from the engine shut off switch then turning the main switch to off EMU27862 Trimming outboard motor WARNING EWM00740 Excessive trim for the operating condi tions either trim up or trim down can cause boat instability and can make steer ing the boat more d...

Страница 64: ...he bottom cowling use the switch only when the boat is at a complete stop with the engine off Do not adjust the trim angle with this switch while the boat is moving Adjust the outboard motor trim angle using the power trim and tilt switch To raise the bow trim out press the switch up To lower the bow trim in press the switch down Make test runs with the trim set to different an gles to find the po...

Страница 65: ...oo much trim in causes the boat to plow through the water decreasing fuel economy and making it hard to increase speed Operat ing with excessive trim in at higher speeds also makes the boat unstable Resistance at the bow is greatly increased heightening the danger of bow steering and making opera tion difficult and dangerous TIP Depending on the type of boat the outboard motor trim angle may have ...

Страница 66: ...y 3 Pull the tilt support lever toward you to support the engine WARNING After tilting the outboard motor be sure to support it with the tilt support knob or tilt support lever Otherwise the out board motor could fall back down sud denly if oil in the power trim and tilt unit or in the power tilt unit loses pres sure EWM00262 NOTICE Do not use the tilt support lever or knob when traile ring the bo...

Страница 67: ...damage the power trim and tilt mecha nism ECM00251 EMU33120 Procedure for tilting down power trim and tilt models 1 Push the power trim and tilt switch up until the outboard motor is supported by the tilt rod and the tilt support lever be comes free 2 Release the tilt support lever 3 Push the power trim and tilt switch down to lower the outboard motor to the desired position ZMU03452 ZMU01884 ZMU0...

Страница 68: ...hallow water Otherwise severe damage from overheating can result EMU32922 Procedure for power trim and tilt models 1 Place the remote control lever in neutral 2 Slightly tilt the outboard motor up to the desired position using the power trim and tilt switch WARNING Using the power trim and tilt switch on the bottom cowling while the boat is moving or engine is on could increase the risk of falling...

Страница 69: ...he outboard motor with fresh wa ter Cruising in muddy turbid or acidic water Yamaha strongly recommends that you use the optional chromium plated water pump kit see page 19 if you use the outboard motor in acidic water or water with a lot of sediment in it such as muddy or turbid cloudy water Af ter operating in such water flush the cooling passages with fresh water to prevent corro sion Also rins...

Страница 70: ...ocedures must be performed to prevent excessive damage It is advisable to have your outboard motor ser viced by an authorized Yamaha dealer prior to storage However you the owner with a min imum of tools can perform the following pro cedures NOTICE ECM01360 To prevent problems which can be caused by oil entering the cylinder from the sump keep the outboard motor in the attitude shown when transpor...

Страница 71: ...f the outboard motor with fresh water and dry off com pletely NOTICE Do not spray water into the air intake ECM01840 2 Spray the outboard motor exterior with Yamaha Silicone Protectant 3 Wax the cowling with a non abrasive wax such as Yamaha Silicone Wax EMU34741 Flushing power unit Perform this procedure right after operation for the most thorough flushing NOTICE ECM01530 Do not perform this proc...

Страница 72: ...rical parts Turn off the engine and keep the key s and engine shut off cord lanyard with you when you perform maintenance un less otherwise specified The power trim and tilt switches operate even when the ignition key is off Keep people away from the switches whenev er working around the motor When the motor is tilted keep away from the area under it or between it and the clamp bracket Be sure no ...

Страница 73: ...flushing of the cooling water passages Maintenance frequency should be adjusted when op erating the engine under adverse conditions such as extended trolling Disassembly or repairs may be necessary depending on the outcome of maintenance checks Expendable or consumable parts and lubricants will lose their effectiveness over time and through normal usage regardless of the warranty period When opera...

Страница 74: ...l leakage Inspection Gear oil Replacement Greasing points Greasing Impeller water pump housing Inspection or replace ment as necessary Impeller water pump housing Replacement OCV Oil Control Valve filter Replacement Power trim and tilt unit Inspection Propeller propeller nut cotter pin Inspection or replace ment as necessary PCV Pressure Con trol Valve Inspection or replace ment as necessary Shift...

Страница 75: ...arance Inspection and adjust ment Water inlet Inspection Main switch stop switch choke switch Inspection or replace ment as necessary Wire harness connec tions wire coupler con nections Inspection or replace ment as necessary Yamaha Meter gauge Inspection Item Actions Every 1000 hours Exhaust guide exhaust manifold Inspection or replace ment as necessary Timing belt Replacement Item Actions Initia...

Страница 76: ...tenance 70 EMU28932 Greasing Yamaha marine grease Water resistant grease F225 F250 LF250 F225C1 U6P219E0 book Page 70 Tuesday March 17 2009 4 38 PM 2 0 1 9 Y a m a h a M o t o r C o r p o r a t i o n U S A ...

Страница 77: ...and then remove the ignition coil Do not use any tools to remove or in stall the ignition coil otherwise the igni tion coil coupler may get damaged 3 Remove the spark plug If electrode ero sion becomes excessive or if carbon and other deposits are excessive you should replace the spark plug with another of the correct type WARNING When remov ing or installing a spark plug be care ful not to damage...

Страница 78: ...r this procedure Results may vary depending on whether testing is conduct ed with the flushing attachment in a test tank or with the outboard motor in the water 1 Start the engine and allow it to warm up fully in neutral until it is running smoothly 2 Once the engine has warmed up verify whether the idle speed is set to specifica tion For idle speed specifications see page 14 If you have difficult...

Страница 79: ...ain until the level meets the speci fied capacity ECM01850 7 Leave the outboard motor for 5 10 min utes 8 Remove oil dipstick and wipe it clean 9 Insert the dipstick and remove it again Be sure to completely insert the dipstick into the dipstick guide otherwise the oil level measurement will be incorrect 1 Oil changer 1 Oil filler cap Recommended engine oil 4 stroke outboard motor oil Total engine...

Страница 80: ...perating the engine under adverse conditions such as extended trolling EMU29113 Checking wiring and connectors Check that each connector is engaged se curely Check that each ground lead is properly se cured EMU29174 Checking propeller WARNING EWM01881 You could be seriously injured if the en gine accidentally starts when you are near the propeller Before inspecting remov ing or installing the prop...

Страница 81: ...r washer if equipped and thrust washer EMU30672 Installing propeller EMU29243 Spline models WARNING EWM00770 On counter rotation models be sure to use a propeller intended for counterclock wise rotation These propellers are identi fied with the letter L after the size indication on the propeller Otherwise the boat could move in the opposite direction from that expected NOTICE ECM00500 Be sure to u...

Страница 82: ... or a stable stand You could be severely injured if the outboard motor falls on you Never get under the lower unit while it is tilted even when the tilt support lever or knob is locked Severe injury could oc cur if the outboard motor accidentally falls 1 Tilt the outboard motor so that the gear oil drain screw is at the lowest point possi ble 2 Place a suitable container under the gear case 3 Remo...

Страница 83: ...vel plug When the oil begins to flow out of the oil level plug hole insert and tighten the oil level plug 8 Put a new gasket on the gear oil drain screw Insert and tighten the gear oil drain screw 1 Oil level plug 2 Gasket 3 Cooling water inlet cover 4 Bolt 5 Gear oil drain screw 6 Nut 5 2 6 3 4 3 1 2 ZMU05487 Recommended gear oil Hypoid gear oil SAE 90 Gear oil quantity F225CET1 0 920 L 0 972 US ...

Страница 84: ...cement of inter nal anodes attached to the power unit EMU29322 Checking battery for electric start models WARNING EWM01900 Battery electrolytic fluid is poisonous and caustic and batteries generate explosive hydrogen gas When working near the bat tery Wear protective eye gear and rubber gloves Do not smoke or bring any other source of ignition near the battery Refer to page 16 for detailed safety ...

Страница 85: ...ll ventilated vibration free location in the boat Install a fully charged battery in the holder NOTICE ECM01123 Reversal of the battery cables will damage the electrical parts 1 Make sure the main switch on applicable models is off before working on the battery 2 Connect the red battery cable to the POSITIVE terminal first Then con nect the black battery cable to the NEGA TIVE terminal 3 The elect...

Страница 86: ... and damage to the electrical system ECM01940 1 Isolator lead with circuit protection 2 Red cable 3 Black cable 4 Fuse 5 Battery for accessories 6 Battery for starting 7 Negative connecting cable 2 1 7 6 5 3 4 ZMU05939 1 Starboard side engine 2 Port side engine 3 Red cable 4 Black cable 5 Isolator leads with circuit protection 6 Fuse 7 Battery for starting 8 Battery for accessories 9 Negative conn...

Страница 87: ... cable s and re move the battery from the boat 4 Clean maintain and store the battery ac cording to the manufacturer s instruc tions U6P219E0 book Page 81 Tuesday March 17 2009 4 38 PM 2 0 1 9 Y a m a h a M o t o r C o r p o r a t i o n U S A ...

Страница 88: ...o neutral Engine will not start starter operates Q Is fuel tank empty A Fill tank with clean fresh fuel Q Is fuel contaminated or stale A Fill tank with clean fresh fuel Q Is fuel filter clogged A Clean or replace filter Q Is starting procedure incorrect A See page 53 Q Has fuel pump malfunctioned A Have serviced by a Yamaha dealer Q Are spark plug s fouled or of incorrect type A Inspect spark plu...

Страница 89: ...Open air vent screw Q Is choke knob pulled out A Return to home position Q Is motor angle too high A Return to normal operating position Q Is carburetor clogged A Have serviced by a Yamaha dealer Q Is fuel joint connection incorrect A Connect correctly Q Is throttle valve adjustment incorrect A Have serviced by a Yamaha dealer Q Is battery cable disconnected A Connect securely Alert buzzer sounds ...

Страница 90: ...eeds or other foreign matter tangled on gear housing A Remove foreign matter and clean lower unit Q Is fuel system obstructed A Check for pinched or kinked fuel line or oth er obstructions in fuel system Q Is fuel filter clogged A Clean or replace filter Q Is fuel contaminated or stale A Fill tank with clean fresh fuel Q Is spark plug gap incorrect A Inspect and adjust as specified Q Is ignition w...

Страница 91: ...operating or trailering Damage could make the out board motor unsafe to operate If the outboard motor hits an object in the wa ter follow the procedure below 1 Stop the engine immediately 2 Inspect the control system and all compo nents for damage Also inspect the boat for damage 3 Whether damage is found or not return to the nearest harbor slowly and careful ly 4 Have a Yamaha dealer inspect the ...

Страница 92: ... a fire hazard Consult your Yamaha dealer if the new fuse immediately blows again 1 Electrical cover 2 Fuse puller 3 Spare fuse 5 A 10 A 15 A 20 A 30 A 60 A 1 Electric throttle valve ECM Electronic con trol module fuse 10 A 2 Ignition coil Fuel injector Variable cam shaft timing ECM Electronic control mod ule fuse 30 A 3 Main switch PTT switch fuse 20 A 4 Starter relay fuse 30 A 5 Fuel feed pump f...

Страница 93: ...ine Allow the engine to cool There will be fuel in the fuel filter Keep away from sparks cigarettes flames or other sources of ignition This procedure will allow some fuel to spill Catch fuel in a rag Wipe up any spilled fuel immediately The fuel filter must be reassembled carefully with the O ring filter cup and hoses in place Improper assembly or replacement could result in a fuel leak which cou...

Страница 94: ...er cup by soaking it up with a rag 7 Firmly screw the filter cup onto the filter housing NOTICE Be careful not to twist the water detection switch lead when screwing the filter cup onto the filter housing ECM01970 8 Connect the water detection switch cou pler securely until a click is heard 9 Fasten the water detection switch lead with the holder 1 Holder 1 Water detection switch coupler 1 Filter ...

Страница 95: ...ing to port EMU33501 Treatment of submerged motor If the outboard motor is submerged immedi ately take it to a Yamaha dealer Otherwise some corrosion may begin almost immediate ly NOTICE Do not attempt to run the out board motor until it has been completely inspected ECM00401 1 Holder U6P219E0 book Page 89 Tuesday March 17 2009 4 38 PM 2 0 1 9 Y a m a h a M o t o r C o r p o r a t i o n U S A ...

Страница 96: ...rmation 90 EMU29830 YAMAHA MOTOR CORPORATION U S A FOUR STROKE OUTBOARD MOTOR THREE YEAR LIMITED WARRANTY U6P219E0 book Page 90 Tuesday March 17 2009 4 38 PM 2 0 1 9 Y a m a h a M o t o r C o r p o r a t i o n U S A ...

Страница 97: ...Consumer information 91 U6P219E0 book Page 91 Tuesday March 17 2009 4 38 PM 2 0 1 9 Y a m a h a M o t o r C o r p o r a t i o n U S A ...

Страница 98: ...nformation 92 EMU29841 IMPORTANT WARRANTY INFORMATION IF YOU USE YOUR YAMAHA OUTSIDE THE USA OR CANADA U6P219E0 book Page 92 Tuesday March 17 2009 4 38 PM 2 0 1 9 Y a m a h a M o t o r C o r p o r a t i o n U S A ...

Страница 99: ...U6P219E0 book Page 93 Tuesday March 17 2009 4 38 PM 2 0 1 9 Y a m a h a M o t o r C o r p o r a t i o n U S A ...

Страница 100: ...DIC183 March 2009 0 2 1 CR Printed in Japan Printed on recycled paper YAMAHA MOTOR CORPORATION USA 2 0 1 9 Y a m a h a M o t o r C o r p o r a t i o n U S A ...

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