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8-1

J0B

MAINTENANCE

PERIODIC MAINTENANCE CHARTS

Regular maintenance is required for the best performance and safe operation of
your golf car.

Be sure to turn off the main switch and apply the parking brake when you per-
form maintenance unless otherwise specified. If the owner is not familiar with
servicing the machine, death or serious personal injury can result. When in
doubt the work should be done by a Yamaha dealer or other qualified mechanic.

Yamaha Golf-Car Company does not approve the use of high-pressure washers
to clean the products they manufacture. Doing so may damage the finish on the
body or result in doing other damage not covered by warranty.

NOTICE

CS

- CHECK 

CA

- CHECK AND ADJUST 

R

- REPLACE 

S

- SERVICE 

CL

- CLEAN AND LUBRICATE 

L

- LUBRICATE

40 Rounds

250 rds

500 rds

1000 rds

2000 rds

20 hours

125 hrs

250 hrs

500 hrs

1000 hrs

s

l

m

0

0

0

5

s

l

m

 

0

0

5

2

s

l

m

 

0

0

2

1

s

l

m

 

0

0

6

s

e

l

i

m

 

0

0

1

s

k

r

a

m

e

R

160 kms

1000 kms

2000 kms 4000 kms 8000 kms

(Every

(Every 6

(Every

(Every

(Every

month)

months)

year)

2 years)

4 years)

Page

PRE-OP Check engine oil

3

-

6

S

C

S

C

S

C

CS

CS

CS

CS

CS

CS

CS

CS

CS

CS

CS

CS

CS

CS

CS

CS

CS

CS

CS

CS

CS

CS

CS

CS

CS

CS

CS

CS

CS

CS

CS

CS

CS

CS

CS

CS

CS

CS

CS

CS

CS

CS

CS

CS

CS

CS

CS

CS

CS

CS

CS

CS

CS

Check fuel lines for leakage

6-2

Check fuel level

6-2

Check for looseness
and corrosion of battery

6-4

terminals and hold downs

Check brake pedal free play
and adjust if necessary

Check steering operation

6-5

Check tire pressure, tread

CA

CA

CA

CA

CA

6-4

depth, tire surface for damage

Check body and chassis for damage

7-1

Check tightness of all bolts,

*

nuts, screws and rivets

Check reverse alarm operation

6-5

8-9

EVERY
MONTH

Check wear of drive belt

8-8/
8-9

Check operation of

7-1

Forward / Reverse shifting

Clean / Lube pedal control area

CL

EVERY 6 Wash pre-filter, check air

S

S

S

S

8-7/
8-8

MONTHS cleaner element

Check spark plug and plug cap

Check brake cables for abrasion 
and damage, and check operation

8-4

CS

8-14

condition** / Check compression

Check shock absorbers for oil

*

*

leaks and damaged springs

*

Items without a page number reference should be serviced by a Yamaha dealer or other qualified  

mechanic. This manual does not contain these procedures. They are contained in the Service Manual.

**Related to emission control system.

Daily

Pre-

Opera-

tion

Check for debris in intake air
duct, tubing and connection

CS

CS

CS

CS

CS

CS

CS

CS

CA

CA

CA

CA

CA

8-14

©

2019 Yamaha Golf-Car Company

Содержание DRIVE 2 EFI 2019

Страница 1: ...OWNER S OPERATOR S MANUAL Read this manual carefully before operating this vehicle J0B F8199 11 LIT 19626 A0 05 DR2A EFI GOLF CAR 2019 MODEL YEAR 2 0 1 9 Y a m a h a G o l f C a r C o m p a n y...

Страница 2: ...California to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilate...

Страница 3: ...imum enjoyment from your new Yamaha If you have any questions about the operation or maintenance of your EFI Golf Car please consult a Yamaha dealer Yamaha Golf Car Company DR2A EFI Golf Car Owner s O...

Страница 4: ...art of your golf car and should remain with the golf car when resold Particularly important information is distinguished in this manual by the following notations This is the safety alert symbol It is...

Страница 5: ...CONTENTS 1 IMPORTANT LABELS 2 SAFETY CONSIDERATIONS 4 MAINTENANCE 8 STORAGE SPECIFICATIONS 9 WIRING 11 OPERATION 7 PRE OPERATION CHECKS 6 CONTROLS 5 OPERATOR SAFETY 3 10 2 0 1 9 Y a m a h a G o l f C...

Страница 6: ...ime for inspection and repairs by the dealer s authorized representative WARRANTY TRANSFER Any transfer of warranty must take place within the first three years of the original in service date of the...

Страница 7: ...disclaimed by Yamaha Golf Car Company and excluded from this Warranty Some states do not allow limitations on how long implied warranty lasts so the above limitation may not apply to you Also exclude...

Страница 8: ...1 2 3 4 5 6 7 8 9 10 11 1 3 J0B WARRANTY 2 0 1 9 Y a m a h a G o l f C a r C o m p a n y...

Страница 9: ...e warning label on the beverage holder panel before operating Be sure occupants are seated Select FORWARD OR REVERSE then turn main switch to ON Press the accelerator pedal to start moving The motor w...

Страница 10: ...IMPORTANT LABELS 1 2 3 4 5 6 7 8 9 10 11 2 2 J0B 2 5 4 Y 1606 3 OFF ON 2 0 1 9 Y a m a h a G o l f C a r C o m p a n y...

Страница 11: ...000 hours EF THIS ENGINE IS CERTIFIED TO OPERATE ON UNLEADED GASOLINE MAINTENANCE SPECIFICATIONS IGNITION TIMING 27 BTDC NO OTHER ADJUSTMENTS NEEDED DISPLACEMENT cc EMISSION CONTROL SYSTEM EVAPORATIVE...

Страница 12: ...engine meets California exhaust emission regulations for small off road engines THIS ENGINE MEETS U S EPA EXH REGS FOR EMISSION COMPLIANCE PERIOD 1000HOURS EF DISPLACEMENT cc EMISSION CONTROL SYSTEM T...

Страница 13: ...and only in designated areas G Do not allow more than two occu pants per seat This golf car is restricted to two occupants unless equipped with a rear seat G Do not operate the golf car while under th...

Страница 14: ...speeds to avoid tipping or rolling the vehicle G Always drive slowly straight up or straight down slopes never at an angle to avoid tipping or rolling the vehicle G Do not run the engine indoors Exha...

Страница 15: ...nstructions affixed to the golf car HAZARD PREVENTION Drivers should be mindful of road hazards and avoid dangerous situa tions that may include the following Steep Grades Where steep grades exist res...

Страница 16: ...llowing to help ensure the safety of golf car occupants G Preventative Maintenance Per form all scheduled maintenance in accordance with manufacturer s recommendations to provide a safe properly opera...

Страница 17: ...fy these safety devices as supplied by the manufacturer G After each maintenance or repair the car must be driven by a qualified trained and authorized person in an area free of pedes trian traffic to...

Страница 18: ...pedal 4 Parking brake pedal 5 Accelerator pedal Drive select lever Seat 8 Front body 9 Front tire a Front bumper b Battery c Rear body d Rear tire e Rear bumper f Fuel tank g Fuel cap h E F I fuel pum...

Страница 19: ...If the light comes on stop the engine check the engine oil level and add oil as necessary See page 6 3 When the engine oil warning light is flashing while the key is on there may be a problem with th...

Страница 20: ...Lever Position Car Movement F FORWARD R REVERSE TIP The reverse alarm will sound when the drive select lever is turned to R Y 2788 BEEP Y 18 USB PORTS A USB port is located inside the dash on the dri...

Страница 21: ...ill automatically release when the accelerator pedal is depressed If the main switch is in the ON position depressing the accelerator may suddenly cause the golf car to move Death or seri ous personal...

Страница 22: ...second nature To keep vehicle from moving while performing pre operation checks G Remove main switch key G Apply parking brake Death or serious personal injury can result from failing to comply with t...

Страница 23: ...other sources of ignition Refuel in a well ventilated area 2 Take care not to spill gasoline If gasoline spills wipe it up immediately with dry rags Always dispose of gasoline soaked rags properly 3 T...

Страница 24: ...n the end of the dipstick Oil level dipstick Maximum oil level Safe operating range If the oil level is below the MIN mark on the dipstick add oil through the oil filler hole until the oil level is be...

Страница 25: ...trolyte is poisonous and dangerous causing severe burns etc It contains sulfuric acid Avoid contact with skin eyes or clothing Ventilate when charg ing or using in enclosed space Always shield eyes wh...

Страница 26: ...ttling sounds which may indicate loose steering components consult a Yamaha dealer REVERSE ALARM Check the reverse alarm by moving the drive select lever to R for reverse The alarm should sound PEDAL...

Страница 27: ...nal position when released Brake pedal Parking Brake Pedal Make sure the parking brake pedal locks in place with a positive click and releases when the accelerator pedal is pressed Parking brake pedal...

Страница 28: ...result 2 Turn the main switch to ON Do not depress the accelerator pedal when turning on the main switch or the golf car may sud denly start moving Death or seri ous personal injury can result from f...

Страница 29: ...pedal Brake pedal When the golf car has come to a stop apply the parking brake pedal and turn the main switch to OFF Parking brake pedal Do not hold the golf car on an incline with the accelerator use...

Страница 30: ...S CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS Check fuel lines for leakage 6 2 Check fuel level 6 2 Check for loose...

Страница 31: ...tor for dirt S EVERY 4 YEARS Replace fuel hoses R Check tightness of cylinder CA head Adjust valves Inspect brake shoes and adjust or replace if necessary Items without a page number reference should...

Страница 32: ...tions conform to the latest version of the SAE s recommended practice document J1930 Diagnostic Acronyms Terms and Definitions For Electrical Electronic System It is recommended that these items be se...

Страница 33: ...to damage the insulator A damaged insulator could allow external sparks which could lead to explo sion or fire Death or serious per sonal injury can result from failing to comply with the safety instr...

Страница 34: ...engine parts during the following procedure Death or seri ous personal injury can result from failing to comply with the safety instructions in this manual To remove the oil from the engine an oil ex...

Страница 35: ...TIP Dispose of used oil in an environmentally safe way such as taking oil to an oil collection station 8 Install the drain plug along with a new drain plug gasket finger tight before tightening to th...

Страница 36: ...d the drain plug If oil leaks are found consult a Yamaha dealer 10 Reinstall exhaust duct and secure by using a new tie strap 11 Install panel and mount with four bolts 12 Secure rubber tabs of exhaus...

Страница 37: ...replace the elements reverse the above steps The pre filter has a notch on one side It will only fit in the case one way Serious engine damage can result from improperly positioned filter Drive Belt T...

Страница 38: ...h year for proper drive operation Refer to the Periodic Maintenance chart in this owner s manual Air Duct Check for debris in intake air duct tubing and connections 1 Park the golf car on a flat level...

Страница 39: ...d mechanic charge it Battery electrolyte is poisonous and dangerous causing severe burns etc It contains sulfuric acid Avoid contact with skin eyes or clothing Antidote EXTERNAL Flush with water INTER...

Страница 40: ...g and electrical system damage 1 Locate the in line fuse holders on the main wire harness next to the battery and on the pigtail off the negative battery cable 2 Pull fuse holder cover off 3 Pull fuse...

Страница 41: ...g bolts for the lower panel 3 Panel bolts 5 Tip the front of the lower panel down and unhook the front of the panel to remove the panel 4 Lower panel 6 Place an oil pan under the trans mission 7 Remov...

Страница 42: ...ng of the vehicle could cause the vehicle to move causing death or serious personal injury Wheel Replacement To remove and install a wheel on your golf car 1 With the wheels blocked to prevent the gol...

Страница 43: ...ent Death or serious person al injury can result from failing to comply with the safety instruc tions in this manual Brake Pedal Free Play Adjustment Check the brake pedal free play by pressing agains...

Страница 44: ...l injury can result from fail ing to comply with the warning labels in this manual Parking Brake Release Adjustment Before performing parking brake release adjustment adjust brake pedal free play 1 Ap...

Страница 45: ...er Change clothing if gasoline spills on it to avoid potential fire hazard Fill up the fuel tank with new fuel and add recommended Yamalube Fuel Stabilizer and Conditioner per the instructions listed...

Страница 46: ...emove the battery from your golf car and store it in a cool dry place that stays between 0 C 32 F and 30 C 90 F 2 Have the battery recharged every 60 90 days to keep it fully charged The battery must...

Страница 47: ...heelbase 1640 mm 64 6 in Tread Front 870 mm 34 3 in Rear 980 mm 38 6 in Minimum ground clearance 110 mm 4 3 in Weight Dry weight with suntop without battery 324 kg 714 lb Performance Factory speed set...

Страница 48: ...Y e p y t l i o e n i g n E t q S U 0 1 c c 0 0 0 1 L 0 1 y t i c a p a c l i o e n i g n E t q S U 0 1 c c 0 0 0 1 L 0 1 y t i t n a u q e g n a h c l i O TRANSMISSION I F E 9 1 A 2 R D s m e t I Tr...

Страница 49: ...drum brake on each rear wheel with self adjusters Type of brake Dual internal expanding shoe Leading trailing shoes self adjusting Brake pedal freeplay linkage adjustment 50 55 mm 1 97 2 17 in Brake c...

Страница 50: ...1 2 3 4 5 6 7 8 9 10 11 11 1 J0B J0B CONNECTION DIA WIRING DR2A19 EFI WIRING DIAGRAM 2 0 1 9 Y a m a h a G o l f C a r C o m p a n y...

Страница 51: ...2 0 1 9 Y a m a h a G o l f C a r C o m p a n y...

Страница 52: ...PRINTED IN USA 2018 11 0 3 2 CR E 2 0 1 9 Y a m a h a G o l f C a r C o m p a n y...

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