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8-1

EBU00515

PERIODIC

MAINTENANCE AND

ADJUSTMENT

Periodic inspection, adjustment and lubrica-

tion will keep your machine in the safest and

most efficient condition possible. Safety is an

obligation of the machine owner. The most

important points of machine inspection,

adjustment and lubrication are explained on

the following pages.

EBU00257

Owner’s manual and tool kit

You are recommended to put this owner’s

manual and low-pressure tire gauge in the

vinyl bag and always carry them along with

the owner’s tool kit under the seat.

1. Owner’s manual

2. Low-pressure tire gauge

3. Tool kit

POTENTIAL HAZARD

Servicing an engine while it is running.

WHAT CAN HAPPEN

Moving parts can catch clothing or parts

of the body, causing injury.

Electrical components can cause shocks or

can start fires.

WARNING

HOW TO AVOID THE HAZARD

Turn off the engine when performing

maintenance unless otherwise specified.

Have a Yamaha dealer perform service if

you are not familiar with machine service.

4EM91A_c 9/28/99 2:53 PM Page 8-1

Содержание Badger YFM80M

Страница 1: ...RY PASSENGERS NEVER USE WITH DRUGS OR ALCOHOL NEVER operate 9 without proper training or instruction 9 at speeds too fast for your skills or the conditions 9 on public roads a collision can occur with...

Страница 2: ...niques and skills necessary to ride your machine It also includes basic mainte nance and inspection procedures If you have any questions regarding the operation or mainte nance of your machine please...

Страница 3: ...nd judgement Some children may not be able to operate an ATV safely Parents should supervise their child s use of the ATV at all times Parents should permit continued use only if they determine that t...

Страница 4: ...fety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFE TY IS INVOLVED w Failure to follow WARNING instructions could result in severe injury or death to the machine operator a bystander or a person...

Страница 5: ...d regulations in effect at the time of manufacture Please check your local riding laws and regulations before operating this machine AFFIX DEALER LABEL HERE EBU00012 YFM80M C OWNER S MANUAL 1999 by Ya...

Страница 6: ...s 4 1 Handlebar switches 4 2 Throttle lever 4 3 Speed limiter 4 4 Front brake lever 4 5 Rear brake pedal and lever 4 5 Parking brake 4 6 Shift pedal 4 7 Fuel tank cap 4 8 Fuel cock 4 8 Choke lever 4 9...

Страница 7: ...nd good judgement 7 4 Be careful where you ride 7 16 Turning your ATV 7 23 Climbing uphill 7 25 Riding downhill 7 30 Crossing a slope 7 32 Crossing through shallow water 7 34 Riding over rough terrain...

Страница 8: ...brake lever lubrication 8 23 Knuckle shaft and stering shaft lubrication 8 24 Wheel removal 8 24 Wheel installation 8 24 Battery 8 25 Replenishing the battery fluid 8 27 Fuse replacement 8 28 Trouble...

Страница 9: ...or safe and proper operation of your ATV Never remove any labels from your ATV If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer 1 1 EBU00464 L...

Страница 10: ...1 2 1 1 3 2 4EM 21697 31 4EM 21578 A0 5FE 21568 01 4EM91A_a 9 28 99 2 50 PM Page 9...

Страница 11: ...1 3 4 5 qWARNING NEVER ride as a passenger Passengers can cause a loss of control resulting in SEVERE INJURY or DEATH 5FE 2151H 01 4EM 21696 11 4EM91A_a 9 28 99 2 50 PM Page 10...

Страница 12: ...ing or instruction Take a Training Course Beginners should receive training from a certified instructor Contact an authorized ATV deal er or call 1 800 447 4700 to find out about the training courses...

Страница 13: ...ate at speeds too fast for your skills or the conditions Always go at a speed that is proper for the terrain visibility and operating conditions and your experience 8 Never attempt wheelies jumps or o...

Страница 14: ...rfaces Shift your weight forward Never open the throttle suddenly or make sudden gear changes Never go over the top of a hill at high speed 8 Always follow proper procedures for going down hills and f...

Страница 15: ...as described in this manual 8 Always be careful when skidding or sliding Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain On extremely slippery surfa...

Страница 16: ...uce speed and follow instructions in this manual for carrying cargo or pulling a trailer Allow greater distance for braking FOR MORE INFORMATION ABOUT ATV SAFETY call the Consumer Products Safety Comm...

Страница 17: ...ignition such as the pilot lights of water heaters and clothes dryers qWARNING When transporting the machine in another vehicle be sure it is kept upright and that the fuel cock is in the OFF positio...

Страница 18: ...a closed area WHAT CAN HAPPEN Exhaust fumes are poisonous and may cause loss of consciousness and death within a short time HOW TO AVOID THE HAZARD Always operate your machine in an area with adequate...

Страница 19: ...el cock 14 Throttle lever 6 Rear wheel 15 Main switch 7 Footrest 16 Fuel tank cap 8 Shift pedal 17 Handlebar switch 9 Front wheel NOTE The machine you have purchased may differ slightly from those sho...

Страница 20: ...rom a Yamaha dealer or for reference in case the vehicle is stolen 1 KEY IDENTIFICATION NUMBER 2 VEHICLE IDENTIFICATION NUMBER 3 MODEL LABEL INFORMATION EBU00035 Key identification number The key iden...

Страница 21: ...er NOTE The vehicle identification number is used to identify your machine EBU00038 Model label The model label is affixed to the frame Record the information on this label in the space provided This...

Страница 22: ...are as follows ON The engine can be started only at this posi tion OFF All electrical circuits are switched off The key can be removed in this position EBU00043 Indicator lights EBU00045 Neutral indic...

Страница 23: ...ill not start or run when the engine stop switch is turned to OFF EBU00056 Start switch START The starter motor cranks the engine when this switch is pushed cC See starting instructions prior to start...

Страница 24: ...o be sure it is operating smoothly Make sure it returns to the idle position as soon as the lever is released 4 3 q POTENTIAL HAZARD Malfunction of throttle WHAT CAN HAPPEN The throttle could be hard...

Страница 25: ...e maximum speed of the ATV 1 Locknut 2 Adjuster a 15 mm 0 6 in 4 4 POTENTIAL HAZARD Improper adjustment of the speed limiter and throttle WHAT CAN HAPPEN The throttle cable could be damaged Improper t...

Страница 26: ...ake 1 Front brake lever EBU00073 Rear brake pedal and lever The brake pedal is located on the right side of the machine and the brake lever is located on the left handlebar Push down on the pedal or p...

Страница 27: ...e to start the engine or park the machine especially on a slope Apply the rear brake lever and push down the lock plate to apply the parking brake Squeeze the rear brake lever to release the parking b...

Страница 28: ...if the parking brake is not applied before starting the engine This could cause loss of control or a collision The brake could overheat if you ride the ATV without releasing the parking brake You cou...

Страница 29: ...el will not flow Always turn the lever to this position when the engine is not run ning ON With the lever in this position fuel flows to the carburetor Normal riding is done with the lever in this pos...

Страница 30: ...lever The choke is used to start a cold engine Refer to Starting a cold engine for proper operation See page 6 1 a Choke lever 1 On 2 Half open Warming up position 3 Off 4 9 a q w e 4EM91A_a 9 28 99 2...

Страница 31: ...nd pull up the seat at the rear To install the seat insert the projection on the front of the seat into the seat holder and push down on the seat at the rear 1 Seat lock lever NOTE Make sure that the...

Страница 32: ...4 11 EBU00112 w Indicates a potential hazard that could result in serious injury or death 4EM91A_a 9 28 99 2 50 PM Page 4 11...

Страница 33: ...essary 5 3 5 4 Engine oil 9 Check oil level 9 Fill with oil if necessary 5 5 8 5 8 6 Final gear oil 9 Check for leakage 5 5 8 7 8 8 Throttle 9 Check for proper throttle cable operation 5 6 Wheels and...

Страница 34: ...NG 5 EBU00476 Front and rear brakes 1 Brake levers and brake pedal Check for correct free play in the brake levers and brake pedal If the free play is incorrect adjust it See pages 8 17 8 21 Check ope...

Страница 35: ...t available then leaded reg ular gasoline can be used Recommended fuel UNLEADED FUEL Fuel tank capacity Total 6 8L 1 5 Imp gal 1 8 US gal Reserve 0 9L 0 2 Imp gal 0 2 US gal 5 3 POTENTIAL HAZARD Ridin...

Страница 36: ...D Improper care when refueling WHAT CAN HAPPEN Fuel can spill which can cause a fire and severe injury Fuel expands when it heats up If the fuel tank is overfilled fuel could spill out due to heat fro...

Страница 37: ...at the specified level Add oil as necessary See pages 8 7 8 8 for details If desired an SAE 80W90 hypoid gear oil may be used for all conditions NOTE GL 4 is a quality and additive rating GL 5 or GL 6...

Страница 38: ...chassis fittings and fasteners before a ride Take the machine to a Yamaha dealer or refer to the Service Manual for correct tightening torque EBU00154 Switches Check the operation of the start switch...

Страница 39: ...mums Front 17 kPa 0 17 kgf cm2 2 5 psi Rear 17 kPa 0 17 kgf cm2 2 5 psi Manufacturer Size Type Front DUNLOP AT18 7 7 KT586 Rear DUNLOP AT18 8 7 KT587 POTENTIAL HAZARD Operating this ATV with improper...

Страница 40: ...ons 1 Low pressure tire gauge 5 8 4 Use no more than the following pres sures when seating the tire beads Front 250 kPa 2 5 kgf cm2 36 psi Rear 250 kPa 2 5 kgf cm2 36 psi Higher pressures may cause th...

Страница 41: ...EBU00160 Tire wear limit When the tire groove decreases to 3 mm 0 12 in due to wear replace the tire a 3 mm 0 12 in 5 9 a 4EM91A_a 9 28 99 2 50 PM Page 4 20...

Страница 42: ...trols WHAT CAN HAPPEN Loss of control which could cause an acci dent or injury HOW TO AVOID THE HAZARD Read the Owner s Manual carefully If there is a control or function you do not understand ask you...

Страница 43: ...the rear brake lever is applied However it is recommended to shift into neutral before starting the engine 5 Use the choke lever in reference to the figure Position 1 Cold engine start ambient tempera...

Страница 44: ...posi tion 2 keep the starter choke in this position to warm up the engine 8 Continue warming up the engine until it idles smoothly and return the choke lever to position 3 before riding cC See the Eng...

Страница 45: ...ft pedal N Neutral cC Do not coast for long periods with the engine off and do not tow the machine a long distance Even with gears in neutral the transmission is only properly lubricated when the engi...

Страница 46: ...reducing control and increasing the possibility of an accident 6 5 POTENTIAL HAZARD Opening the throttle before releasing the shift pedal WHAT CAN HAPPEN The machine could wheelie This would increase...

Страница 47: ...throttle operation under load does not harm the engine Each full throttle acceleration sequence should be followed with a substantial rest period for the engine by cruising at lower r min so the engi...

Страница 48: ...EBU00211 Parking When parking stop the engine and shift into neutral Turn the fuel cock to OFF and apply the parking brake 1 Lock plate 6 7 q 4EM91A_a 9 28 99 2 50 PM Page 6 7...

Страница 49: ...hill or other incline WHAT CAN HAPPEN The ATV could roll out of control increas ing the chance of an accident HOW TO AVOID THE HAZARD Avoid parking on hills or other inclines If you must park on an i...

Страница 50: ...ose a genuine Yamaha accessory or one that is equivalent in design and quality 8 Accessories should be rigidly and securely mounted An accessory which can shift position or come off while you are ridi...

Страница 51: ...the trailer cannot move around A shifting load can cause an acci dent 8 Make sure the load does not interfere with controls or your ability to see where you are going 8 Ride more slowly than you would...

Страница 52: ...in vehicle handling which could lead to an accident HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this ATV Cargo should be properly distributed and securely attached Reduce speed w...

Страница 53: ...6 12 EBU00555 w Indicates a potential hazard that could result in serious injury or death 4EM91A_a 9 28 99 2 50 PM Page 6 12...

Страница 54: ...Riding Your ATV 7 7 1 OK OK OK OK 4EM91A_b 9 28 99 2 52 PM Page 7 1...

Страница 55: ...7 2 4EM91A_b 9 28 99 2 52 PM Page 7 2...

Страница 56: ...more difficult maneuvers Riding your new ATV can be a very enjoyable activity providing you with hours of plea sure But it is essential to familiarize yourself with the operation of the ATV to achieve...

Страница 57: ...well before attempting more difficult maneu vers POTENTIAL HAZARD Operating this ATV without proper instruction WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not kn...

Страница 58: ...ommenda tions for this ATV WHAT CAN HAPPEN Use by children of ATVs that are not rec ommended for their age can lead to severe injury or death of the child HOW TO AVOID THE HAZARD A child under 12 shou...

Страница 59: ...reatly reduces your ability to balance and control this ATV Could cause an acci dent resulting in harm to you and or your passenger HOW TO AVOID THE HAZARD Never carry a passenger The long seat is to...

Страница 60: ...rotection can result in an accident and increases your chances of a severe injury in the event of an accident Operating without protective clothing increases your chances of severe injury in the event...

Страница 61: ...ARD Operating this ATV after consuming alco hol or drugs WHAT CAN HAPPEN Could seriously affect your judgment Could cause you to react more slowly Could affect your balance and perception Could result...

Страница 62: ...Always follow the inspection and maintenance procedures and schedules described in the Owner s Manual qWARNING POTENTIAL HAZARD Operating this ATV with improper tires or with improper or uneven tire...

Страница 63: ...er and top speed of the machine Turning the screw in decreases top speed and turning it out increases top speed 1 Locknut 2 Adjuster 7 10 POTENTIAL HAZARD Operating this ATV at speeds too fast for you...

Страница 64: ...NTIAL HAZARD Overloading this ATV or carrying or tow ing cargo improperly WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident HOW TO AVOID THE HAZARD Never exceed t...

Страница 65: ...even one hand or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall off of the ATV If you remove a foot from a footboard your foot or leg may come into co...

Страница 66: ...turn POTENTIAL HAZARD Attempting wheelies jumps and other stunts WHAT CAN HAPPEN Increases the chance of an accident including an overturn HOW TO AVOID THE HAZARD Never attempt stunts such as wheelies...

Страница 67: ...a tions could lead to an accident HOW TO AVOID THE HAZARD Never modify this ATV through improper installation or use of accessories All parts and accessories added to this vehicle should be genuine Ya...

Страница 68: ...where pedestrians or children are not likely to touch it 7 15 POTENTIAL HAZARD Hot exhaust system WHAT CAN HAPPEN Someone touching the exhaust system during or after operation could be burned HOW TO...

Страница 69: ...ng this ATV on paved surfaces WHAT CAN HAPPEN ATVs are designed for off road use only Paved surfaces may seriously affect han dling and control of the ATV and may cause the vehicle to go out of contro...

Страница 70: ...erating this ATV on public streets roads or highways WHAT CAN HAPPEN You can collide with another vehicle HOW TO AVOID THE HAZARD Never operate this ATV on any public street road or highway even a dir...

Страница 71: ...e extra care when operating this ATV on unfamiliar terrain WHAT CAN HAPPEN You can come upon hidden rocks bumps or holes without enough time to react Could result in the ATV overturning or going out o...

Страница 72: ...or vehicle control which could result in an accident including an overturn HOW TO AVOID THE HAZARD Do not operate on excessively rough slip pery or loose terrain until you have learned and practiced t...

Страница 73: ...no trespassing Do not ride on private property without get ting permission POTENTIAL HAZARD Operating in areas where you might not be seen by other off road vehicles qWARNING WHAT CAN HAPPEN You could...

Страница 74: ...w skin or clothing to come in contact with these components With the engine idling lift the shift pedal to the 1st gear position and then release the parking brake Apply the throttle slowly and smooth...

Страница 75: ...Improper use of the brakes or shifting can cause the tires to lose traction reducing con trol and increasing the possibility of an acci dent POTENTIAL HAZARD Engaging a lower gear when the engine spe...

Страница 76: ...n As you do so put your weight on the footboard to the outside of the turn opposite your desired direction and lean your upper body into the turn Use the throt tle to maintain an even speed through th...

Страница 77: ...ble to perform it at higher speeds or in tighter curves Improper riding procedures such as abrupt throttle changes excessive braking incorrect body movements or too much speed for the sharpness of the...

Страница 78: ...is important when climbing a hill to make sure that your weight is transferred forward on the ATV This can be accomplished by leaning forward and on steeper inclines standing on the footboards and le...

Страница 79: ...ways check the terrain carefully before you start up any hill Never climb hills with excessively slippery or loose surfaces Shift your weight forward Never open the throttle suddenly or make sudden ge...

Страница 80: ...or cause the ATV to overturn HOW TO AVOID THE HAZARD Never attempt to turn the ATV around on any hill until you have mastered the turn ing technique as described in the Owner s Manual on level ground...

Страница 81: ...in gear The ATV could easily tip over back wards Instead dismount the ATV immedi ately on the uphill side POTENTIAL HAZARD Stalling rolling backwards or improperly dismounting while climbing a hill WH...

Страница 82: ...ar brake as well and then lock parking brake Dismount on uphill side or to a side if pointed straight uphill Turn the ATV around and remount following the proce dure described in the Owner s Manual 4E...

Страница 83: ...p angles which could allow the ATV to tip or roll over Carefully choose your path and ride no faster than you will be able to react to obstacles which may appear POTENTIAL HAZARD Going down a hill imp...

Страница 84: ...7 31 OK OK 4EM91A_b 9 28 99 2 52 PM Page 7 31...

Страница 85: ...your ATV does begin to tip over gradually steer in the downhill direction if there are no obstacles in your path As you regain proper balance gradually steer again in the direction you wish to travel...

Страница 86: ...7 33 Shift your weight to the uphill side of the ATV OK OK 4EM91A_b 9 28 99 2 52 PM Page 7 33...

Страница 87: ...lly POTENTIAL HAZARD Operating this ATV through deep or fast flowing water WHAT CAN HAPPEN Tires may float causing loss of traction and loss of control which could lead to an accident HOW TO AVOID THE...

Страница 88: ...have regained proper braking ability cC After riding your ATV in water be sure to drain the trapped water by removing the check hose at the bottom of the air filter case Wash the ATV in fresh water if...

Страница 89: ...of con trol and damage to the ATV may result POTENTIAL HAZARD Improperly operating over obstacles WHAT CAN HAPPEN Could cause loss of control or a collision Could cause the ATV to overturn HOW TO AVO...

Страница 90: ...7 37 4EM91A_b 9 28 99 2 52 PM Page 7 37...

Страница 91: ...he front wheels to slide in loose or slippery conditions posi tioning your weight over the front wheels will sometimes help If the rear wheels of your ATV start to slide sideways control can usually b...

Страница 92: ...ce all control may be lost POTENTIAL HAZARD Skidding or sliding improperly WHAT CAN HAPPEN You may lose control of this ATV You may also regain traction unexpectedly which may cause the ATV to overtur...

Страница 93: ...e If necessary gradually let off the throttle and or steer to the outside of the turn See pages 7 23 7 24 8 If your ATV starts to slide sideways Steer in the direction of the slide if you have the roo...

Страница 94: ...o tip over dismount on the uphill side See pages 7 32 7 33 8 If your ATV encounters shallow water Ride slowly and carefully through slow moving water watching for obstacles Be sure to let water drain...

Страница 95: ...manual and low pressure tire gauge in the vinyl bag and always carry them along with the owner s tool kit under the seat 1 Owner s manual 2 Low pressure tire gauge 3 Tool kit q w e POTENTIAL HAZARD S...

Страница 96: ...eck the torque settings and adjust them as necessary POTENTIAL HAZARD Operating this ATV with improper modifi cations WHAT CAN HAPPEN Improper installation of accessories or modification of this vehic...

Страница 97: ...areas Carburetor 9 Check idle speed choke lever operation 2 2 2 2 9 Adjust if necessary Crankcase breather 9 Check breather hose for cracks or damage 2 2 2 system 9 Replace if necessary 9 Check for le...

Страница 98: ...2 2 2 2 9 Replace if necessary 9 Check brearing assemblies for looseness Wheel bearings damage 2 2 2 2 9 Replace if damaged 9 Check operation Steering system 9 Replace if damaged 2 2 2 2 2 9 Check to...

Страница 99: ...nd inspect the oil level e The oil level should be between the maximum and minimum marks If the level is low add oil to raise it to the proper level cC Be sure no foreign material enters the crankcase...

Страница 100: ...the engine for several minutes at idle speed Check for oil leakage while warming up cC If oil leakage is found stop the engine imme diately and check for the cause q Tightening torque Drain plug 20 Nm...

Страница 101: ...oil level should be between the maximum and minimum marks If the level is low add oil to raise it to the proper level cC Be sure no foreign material enters the final gear case e Install the dipstick 1...

Страница 102: ...no foreign material enters the final gear case f Install the dipstick g Check for oil leakage If oil leakage is found check for the cause q Tightening torque Drain bolt 23 Nm 2 3 m kg 17 ft lb Recomm...

Страница 103: ...lems yourself Instead take the machine to a Yamaha deal er You should periodically remove and inspect the spark plug because heat and deposits will cause the spark plug to slowly break down and erode...

Страница 104: ...torque EBU00292 Air filter cleaning NOTE There is a check hose at the bottom of the air filter case If dust or water collects in this hose empty the hose and clean the air filter element and air filte...

Страница 105: ...the filter and let it dry cC Do not twist the filter element when squeez ing it w q POTENTIAL HAZARD Using low flash point solvents or gasoline to clean the air filter element WHAT CAN HAPPEN Low flas...

Страница 106: ...sty areas Each time fil ter element maintenance is performed check the air inlet to the filter case for obstructions Check the air cleaner rubber joint to the car buretor and manifold fittings for an...

Страница 107: ...he tailpipe by pulling it out of the muffler 3 Tap the tailpipe lightly then use a wire brush to remove any carbon deposits from the spark arrester portion of the tailpipe 4 Insert the tailpipe into t...

Страница 108: ...cause burns Could cause carbon monoxide poisoning possibly leading to death Could start a fire HOW TO AVOID THE HAZARD When cleaning the spark arrester Always let the exhaust system cool prior to touc...

Страница 109: ...ithout sufficient tech nical knowledge poor engine performance and damage may result EBU00301 Idle speed adjustment NOTE A diagnostic tachometer must be used for this procedure 1 Start the engine and...

Страница 110: ...es loose with use resulting in improper valve timing and engine noise To prevent this the cam chain tensioner must be adjusted regularly This adjustment should be left to a Yamaha ser vice technician...

Страница 111: ...nt NOTE Before adjusting the brake inspect the front brake shoes The front brake lever free play should be adjusted to 10 12 mm 0 4 0 5 in at the brake lever pivot If the free play is incorrect adjust...

Страница 112: ...t 2 Upper adjusting bolt 3 Lower locknut 4 Lower adjusting bolt 4 Tighten the lower locknut 5 While applying the front brake turn out the upper adjusting bolt until the upper and lower cable lengths a...

Страница 113: ...bolt 8 19 a POTENTIAL HAZARD Operating with improperly serviced or adjusted brakes WHAT CAN HAPPEN You could lose braking ability which could lead to an accident HOW TO AVOID THE HAZARD After servicin...

Страница 114: ...rear wheel hub until brake lever free play is 5 8 mm 0 20 0 31 in 1 Adjusting nut brake cable 2 Brake pedal free play adjustment a Turn the brake rod adjusting nut at the rear wheel hub until brake pe...

Страница 115: ...ty which could lead to an accident HOW TO AVOID THE HAZARD After servicing 8 Make sure the brakes operate smooth ly and that the free play is correct 8 Make sure the brakes do not drag Replacement of...

Страница 116: ...8 counterclockwise 1 Rubber cap 2 Locknut 3 Adjusting bolt 4 Tighten the locknut to the specified torque NOTE Turn the adjusting bolt clockwise to decrease the clutch free play and turn it countercloc...

Страница 117: ...d control cables WHAT CAN HAPPEN Corrosion can result when the outer cov ering of control cables becomes damaged Cables can also become frayed or kinked Operation of controls could be restricted which...

Страница 118: ...he frame 2 Remove the nuts from the wheel 3 Remove the wheel assembly EBU00375 Wheel installation When installing the wheels reverse the removal procedure Tighten the wheel nuts to the specified torqu...

Страница 119: ...or store the battery on its side When inspecting the battery be sure the breather hose is routed correctly If it touch es the frame or exists in such a way as to cause battery electrolyte or gas to ex...

Страница 120: ...g Always shield eyes when working near batteries Keep out of reach of children Antidote EXTERNAL Flush with water INTERNAL Drink large quantities of water or milk Follow with milk of magnesia beaten e...

Страница 121: ...ins minerals which are harmful to a battery Therefore refill only with distilled water 4 When the machine is not to be used for a month or longer remove the battery and store it in a cool dark place C...

Страница 122: ...er 1 Main fuse 2 Spare fuse cC To prevent accidental short circuiting turn off the main switch when checking or replac ing a fuse Specified fuse 5 A w q POTENTIAL HAZARD Using an improper fuse WHAT CA...

Страница 123: ...xperience and know how to properly service your machine Use only genuine Yamaha parts on your machine Imitation parts may look like Yamaha parts but they are often inferior Consequently they have a sh...

Страница 124: ...Ask a Yamaha dealer to inspect Adjust plug gap or replace plug There is compresson Compression normal Ask a Yamaha dealer to inspect No compression There is fuel Turn the fuel cock to OFF Remove the...

Страница 125: ...egreaser with a paint brush Do not apply degreaser to the wheel axles 3 Rinse the dirt and degreaser off with a garden hose Use only enough pressure to do the job cC Excessive water pressure may cause...

Страница 126: ...combination cleaner waxes Many contain abrasives which may mar the paint or protective finish When finished start the engine and let it idle for several minutes POTENTIAL HAZARD Operation with wet br...

Страница 127: ...spark plug Ground the spark plug wire and turn the engine over several times to coat the cylinder wall with oil 3 Lubricate all control cables 4 Block up the frame to raise all wheels off the ground 5...

Страница 128: ...um ground clearance 100 mm 3 9 in Minimum turning radius 2 000 mm 78 7 in Basic weight With oil and full fuel tank 116 kg 256 lbs Engine Type Air cooled 4 stroke SOHC Cylinder arrangement Single cylin...

Страница 129: ...ergy Conserving contain anti friction additives which will cause clutch and or starter clutch slippage resulting in reduced component life and poor engine performance Quantity Periodic oil change 0 80...

Страница 130: ...Wet type element Fuel Type UNLEADED FUEL Tank capacity 6 8 L 1 5 Imp gal 1 8 US gal Reserve amout 0 9 L 0 2 Imp gal 0 2 US gal Caburetor Type manufacturer VM16SH MIKUNI Spark plug Type manufacturer C...

Страница 131: ...ive Secondary reduction ratio 19 18 34 10 3 588 Transmission type Constant mesh 3 speed Operation Left foot operation Gear ratio 1st 39 11 3 545 2nd 35 17 2 059 3rd 31 22 1 409 Chassis Frame type Stee...

Страница 132: ...on Front Leading arm Rear Swingarm Shock Absorber Front Coil spring Oil damper Rear Coil spring Oil damper Wheel travel Front 57 mm 2 2 in Rear 56 mm 2 2 in Electrical Ignition system C D I Generator...

Страница 133: ...pose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inop...

Страница 134: ...chart below is printed only as a reminder to you that the maintenance work is required It is not acceptable proof of mainte nance work 12 1 12 MAINTENACE INTERVAL 1 Month 3 Months 6 Months 12 Months...

Страница 135: ...13 1 EBU00432 4EM91A_c 9 28 99 2 53 PM Page 8 41...

Страница 136: ...13 2 13 4EM91A_c 9 28 99 2 53 PM Page 8 42...

Страница 137: ...EBU00435 14 1 4EM91A_c 9 28 99 2 53 PM Page 8 43...

Страница 138: ...14 2 14 4EM91A_c 9 28 99 2 53 PM Page 8 44...

Страница 139: ...EBU00436 w Indicates a potential hazard that could result in serious injury or death 4EM91A_c 9 28 99 2 53 PM Page 8 45...

Страница 140: ...EBU00437 PROTECT YOUR INVESTMENT 4EM91A_c 9 28 99 2 53 PM Page 8 47...

Страница 141: ...RY PASSENGERS NEVER USE WITH DRUGS OR ALCOHOL NEVER operate 9 without proper training or instruction 9 at speeds too fast for your skills or the conditions 9 on public roads a collision can occur with...

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