CRANKSHAFT
5-79
8. Install:
• Big end bearings
(onto the connecting rods and connecting
rod caps)
NOTE:
• Align the projections “a” on the big end bear-
ings with the notches “b” in the connecting
rods and connecting rod caps.
• Be sure to reinstall each big end bearing in
its original place.
• Make sure that the characters “c” a on both
the connecting rod and connecting rod cap
are aligned.
9. Tighten:
• Connecting rod bolts
NOTE:
• Install by carrying out the following proce-
dures in order to assemble in the most suit-
able condition.
• First tighten the bolts to 15 Nm (1.5 m·kg, 11
ft·lb)
• Retighten the bolts to 29.4 Nm (3.0 m·kg, 21
ft·lb)
▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼
a. Replace the connecting rod bolts with new
ones.
b. Clean the connecting rod bolts.
c. After installing the big end bearing, assem-
ble the connecting rod and connecting rod
cap once using a single unit of the connect-
ing rod.
d. Tighten the connecting rod bolt while
checking that the sections shown “a” and
“b” are flush with each other by touching
the surface.
NOTE:
To install the big end bearing, care should be
taken not to install it at an angle and the posi-
tion should not be out of alignment.
e. Loosen the connecting rod bolt, remove the
connecting rod and connecting rod cap and
install these parts to the crankshaft with the
big end bearing kept in the current condi-
tion.
▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲
10. Install:
• Piston assemblies “1”
(into the cylinder)
NOTE:
While compressing the piston rings with one
hand, install the connecting rod assembly into
the cylinder with the other hand.
Connecting rod bolt
29.4 Nm (3.0 m·kg, 21 ft·lb)
a. Side machined face
b. Thrusting faces (4 places at front and rear)
Содержание 2006 FZ1-N
Страница 1: ...2006 2D1 28197 E0 FZ1 N V FZ1 S V SERVICE MANUAL ...
Страница 6: ......
Страница 8: ......
Страница 26: ...SPECIAL TOOLS 1 17 ...
Страница 43: ...TIGHTENING TORQUES 2 16 ...
Страница 48: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 21 Pickup rotor cover Yamaha bond No 1215 Lubrication point Lubricant ...
Страница 52: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 EAS20410 LUBRICATION DIAGRAMS ...
Страница 54: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 ...
Страница 56: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 ...
Страница 58: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 ...
Страница 59: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 32 1 Main axle 2 Oil delivery pipe 3 Drive axle ...
Страница 60: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 ...
Страница 61: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 34 1 Cylinder head 2 Crankshaft ...
Страница 62: ...COOLING SYSTEM DIAGRAMS 2 35 EAS20420 COOLING SYSTEM DIAGRAMS ...
Страница 63: ...COOLING SYSTEM DIAGRAMS 2 36 1 Water pump 2 Radiator 3 Radiator fan ...
Страница 64: ...COOLING SYSTEM DIAGRAMS 2 37 ...
Страница 65: ...COOLING SYSTEM DIAGRAMS 2 38 1 Radiator cap 2 Radiator 3 Oil cooler 4 Thermostat ...
Страница 66: ...CABLE ROUTING 2 39 EAS20430 CABLE ROUTING ...
Страница 68: ...CABLE ROUTING 2 41 ...
Страница 70: ...CABLE ROUTING 2 43 ...
Страница 72: ...CABLE ROUTING 2 45 ...
Страница 74: ...CABLE ROUTING 2 47 ...
Страница 76: ...CABLE ROUTING 2 49 ...
Страница 78: ...CABLE ROUTING 2 51 ...
Страница 80: ...CABLE ROUTING 2 53 ...
Страница 82: ...CABLE ROUTING 2 55 ...
Страница 85: ......
Страница 122: ...ELECTRICAL SYSTEM 3 37 A FZ1 N B FZ1 S ...
Страница 125: ......
Страница 144: ...REAR WHEEL 4 19 WARNING EWA13500 Make sure the brake hose is routed prop erly ...
Страница 199: ...CHECKING THE TRANSMISSION 5 91 INSTALLING THE TRANSMISSION 5 92 ...
Страница 245: ...CLUTCH 5 47 For assembly reverse the removal procedure Removing the clutch Order Job Parts to remove Q ty Remarks ...
Страница 291: ...TRANSMISSION 5 93 4 Check Transmission Rough movement Repair NOTE Oil each gear shaft and bearing thoroughly ...
Страница 301: ...THERMOSTAT 6 9 Below the specified pressure Replace the radiator cap Refer to CHECKING THE RADIATOR on page 6 3 ...
Страница 305: ...WATER PUMP 6 13 ...
Страница 324: ......
Страница 325: ...IGNITION SYSTEM 8 1 EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM ...
Страница 329: ...ELECTRIC STARTING SYSTEM 8 5 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM ...
Страница 335: ...CHARGING SYSTEM 8 11 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Страница 336: ...CHARGING SYSTEM 8 12 2 Rectifier regulator 3 A C magneto 6 Fuse main 7 Battery ...
Страница 338: ...CHARGING SYSTEM 8 14 ...
Страница 339: ...LIGHTING SYSTEM 8 15 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM FZ1 N ...
Страница 341: ...LIGHTING SYSTEM 8 17 ET2D1026 CIRCUIT DIAGRAM FZ1 S ...
Страница 345: ...SIGNALING SYSTEM 8 21 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Страница 351: ...COOLING SYSTEM 8 27 EAS27300 COOLING SYSTEM EAS27310 CIRCUIT DIAGRAM ...
Страница 354: ...COOLING SYSTEM 8 30 ...
Страница 355: ...FUEL INJECTION SYSTEM 8 31 EAS27330 FUEL INJECTION SYSTEM EAS27340 CIRCUIT DIAGRAM ...
Страница 399: ...FUEL PUMP SYSTEM 8 75 EAS27550 FUEL PUMP SYSTEM EAS27560 CIRCUIT DIAGRAM ...
Страница 402: ...FUEL PUMP SYSTEM 8 78 ...
Страница 403: ...IMMOBILIZER SYSTEM 8 79 EAS27640 IMMOBILIZER SYSTEM EAS27650 CIRCUIT DIAGRAM ...
Страница 411: ...IMMOBILIZER SYSTEM 8 87 a Light on b Light off ...
Страница 412: ...IMMOBILIZER SYSTEM 8 88 ...
Страница 413: ...ELECTRICAL COMPONENTS 8 89 EAS27970 ELECTRICAL COMPONENTS ...
Страница 415: ...ELECTRICAL COMPONENTS 8 91 ...
Страница 417: ...ELECTRICAL COMPONENTS 8 93 EAS27980 CHECKING THE SWITCHES ...
Страница 437: ...ELECTRICAL COMPONENTS 8 113 ...
Страница 445: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...