YAMADA DR110A50 Скачать руководство пользователя страница 9

5.

 

Maintenance and Inspection 

5.1  Troubleshooting and Corrective Measures 

If the pump operation becomes unstable or trouble is caused to its grease discharge during operation, 
make a check according to the following procedure. 

 
      Symptom                                                        Check method                              Corrective measure 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The pump cannot be 

operated. 

Check if the valve in 

the course of piping is 

not closed. 

Check if the air 

regulator is normally 

operated. 

Pressure check   

0.3 to 0.7 MPa 

Check if the valve on 

the outlet on the pump 

side is not closed. 

Check 

Clogging occurs in 

the connecting hose, 

pipe, outlet valve, or 
gun, or the operating 

pressure is low. 

Remove the lower 

pump and operate the 

air motor 
independently. 

The lower pump is 

faulty. 

The air motor is 

faulty. 

Ask for servicing 

the lower pump 

(Maintenance 
Manual)

The pump is 

continuously operated 

without stop. 

Check if grease does 

not leak at the exhaust 

port. 

Check if there is any 

open valve on the 

material output side. 

The packing seal of 

the air motor is worn 

away. 

The valve of the 

lower pump is 

defective or worn 
away.

The pump can be 

operated but 

grease is not fed by 
pressure. 

When the outlet side is 

closed, check if any 

leak does not occur on 
the pipe, connecting 

hose or its connecting 

portion. 

Check or re-supply 

Check if there is no 

grease or the vessel 

becomes hollow. 

Increase the pressure 

up to 0.7 MPa by the 

air regulator. At this 
time, the grease 

volume does not 

reach the specified 

level. 

The air supply 

volume to the 

pump is 
insufficient.  

Replace the air 

hose with a thicker 
one or check the 

air compressor. 

The pump can be 

operated but the 

discharge volume 
is insufficient. 

Check if the supply air 

pressure is not 

lowered. 

The valve seat surface 

of the lower pump is 

worn away or clogging 
is caused by dust or 

foreign substances. 

YES

check

NO

check

NO

check

operable

inoperable

YES

NO

NO

YES

YES

NO

Ask for servicing 

the air motor. 

(Maintenance 
Manual)

Содержание DR110A50

Страница 1: ...PD110A50T SL MODEL No 851999 PD110A50 MODEL No 851779 DR110A50 MODEL No 851783 WARNING Prior to operating this pump be sure to read this operation manual for safety After reading the manual please keep it at hand any time for your quick reference INSTRUCTION ...

Страница 2: ...this document warnings and cautions are indicated by symbols These symbols are for those who will operate this product and for those who will be nearby for safe operation and for prevention of personal injury and property damage The following warning and caution symbols have the meanings described below Be sure to remember their meanings WARNING This indicates the existence of potential hazard whi...

Страница 3: ...ng with flammable material or in explosive atmosphere Rapid pumping of material can result in static electrical charge Also be sure to provide proper ventilation where a flammable atmosphere may exist Execute the daily checkup Use this pump according to the product specification Attach a valve for stop in emergency or regulator to the air supply pipe to keep supply air pressure under 0 7 MPa Disco...

Страница 4: ...sture when installing the pump Back injury may be caused by lifting the pump Do not touch the surfaces of the pump and the hose when pumping high temperature material Risk of burns exists Stop the air supply source after the end of work when not using this pump for a long time such as nighttimes and holidays Also open the valve of the exhalation port and liberate pressure in the pump and the hose ...

Страница 5: ...f Parts 1 1 Names and Materials of Parts 1 1 2 Contents of Package 1 2 Principles of Operation 2 3 Preparations before Operation 2 4 How to Operate the Pump 3 5 Maintenance and Inspection 5 1 Troubleshooting and Corrective Measures 4 5 2 Maintenance and Inspection 5 6 Pump Specifications 6 7 Limited Warranty 7 ...

Страница 6: ...s and Materials of Parts 1 1 Names and Materials of Parts 1 2 Contents of Package This pump is packed in a corrugated fiberboard case Open the corrugated fiberboard case and check if the product is not damaged ...

Страница 7: ...ving the up down motion to it When the up down reciprocating motion of the piston of the lower pump is performed the material is sucked into the lower pump and fed out from the discharge port by pressure 3 Preparations before Operation This pump is used in an assembled status as a grease pressure feed unit except when it is used for a special plant For the relevant operating method and precautions...

Страница 8: ...austed the pump is operated at a higher speed without grease and has an adverse effect on its life Stop the pump operation at once and replace the drum can with a new one 1 Turn the knob of the air regulator clockwise to supply air into the pump When the supply air pressure reaches 0 15 to 0 2 MPa the pump starts to operate The supply air pressure is indicated by the pointer of the pressure gauge ...

Страница 9: ...s not leak at the exhaust port Check if there is any open valve on the material output side The packing seal of the air motor is worn away The valve of the lower pump is defective or worn away The pump can be operated but grease is not fed by pressure When the outlet side is closed check if any leak does not occur on the pipe connecting hose or its connecting portion Check or re supply Check if th...

Страница 10: ...e the air regulator 2 Inject a few drops of lubricating oil approx 0 5 ml into the air supply port as shown in the figure at right Use turbine oil class 1 ISO VG 32 or equivalent as the lubricating oil Inspection The parts used in the packing and slide portion of the pump will be worn away They must be checked and replaced once a year See the separate Maintenance Manual ...

Страница 11: ...rge volume per cycle varies according to use conditions 8 6 kg TYPE MODEL No PUMP RATIO NOMINAL 50 x 1 FLUID CONNECTION G 1 4 F Union adapter Suction port has mounting grooves for a special inductor plate G 1 4 F Union adapter OPERATING AIR PRESSURE 0 3 0 7 MPa MAXIMUM OPERATING NOISE 80 dB 92 dB G 3 4 F Female thread covered by a muffler AIR CONNECTION MAXIMUM DISCHARGE PRESSURE 35 MPa WEIGHT AMB...

Страница 12: ... that may cause corrosion inflation or dissolution of the component parts of the product 4 Irregularity arising from repair made by other than by our firm our regional office dealer or authorized service personnel 5 Malfunction arising from modification of the product by other than authorized service personnel 6 Wear and tear of parts that must be regularly replaced in the course of normal operati...

Страница 13: ...MEMO ...

Страница 14: ...ATION INTERNATIONAL DEPARTMENT No 1 3 1 Chome Mimami Magome Ohta Ku Tokyo 143 8504 Japan PHONE 81 0 3 3777 0241 FAX 81 0 3 3777 0584 YAMADA EUROPE B V Aquamarijnstraat 50 7554 NS Hengelo 0 The Netherlands PHONE 31 0 74 2422032 FAX 31 0 74 2421055 ...

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