HYDROMETER
NOTE:
Some batteries have sealed cells. The specific
gravity of the electrolyte cannot be checked on these
batteries.
Use a hydrometer to measure the specific gravity of
the battery. Make sure there is enough electrolyte in
the battery cells. See Adding Water to Battery in this
section. A high level or low level of the electrolyte can
change the specific gravity measurement. When the
electrolyte level is low, the percent of sulfuric acid in
the electrolyte increases. When the electrolyte level
decreases by 3 mm (1/8 in.), the specific gravity
measurement can increase by 3 to 5 points.
When you use the hydrometer, make sure there is
enough liquid in the barrel to let the float move freely.
The float must not touch the side, top, or bottom of the
barrel. See Figure 14 for the correct method of reading
the hydrometer.
1. HIGH FLOAT MEANS HIGH SPECIFIC GRAVITY.
2. LOW FLOAT MEANS LOW SPECIFIC GRAVITY.
3. CORRECT METHOD OF READING
HYDROMETER: EYE LEVEL EVEN WITH
SURFACE OF ELECTROLYTE.
Figure 14. Reading Hydrometer
BATTERY TEMPERATURE
The temperature of the electrolyte will change the
reading of the specific gravity. When the temperature
increases approximately 6°C (10°F), the specific
gravity will decrease by 0.003 point. See Figure 15 for
making specific gravity corrections. If the hydrometer
you are using does not have a temperature correction,
you will have to use a thermometer. Special battery
thermometers are available that will indicate the
correction factor directly and add or subtract the
correct number of points. See Figure 16.
NEVER charge a battery at a rate that will raise the
electrolyte temperature above 49°C (120°F). NEVER
let a battery stay discharged for long periods. A
temperature above this amount will damage the
battery. The cells in the center of the battery are
normally at the highest temperature. If the battery
temperature is too hot, make sure the ventilation of the
battery is increased and make sure the charge or
discharge rate is not too high. A recommendation for a
battery in service is 8 hours of use (discharge),
followed by 8 hours of charging, followed by 8 hours of
cooling.
To charge the battery, a direct current must pass
through the cells in the opposite direction to the
discharging current. The ampere-hours must be equal
to the discharging ampere-hours plus the energy lost
as heat. This additional amount of charge will vary
according to the battery and the temperature, but the
average additional charge is 12 percent. When the
battery is nearly charged, the final charging must be at
a low rate. A charging rate that is too high will cause
heating in the battery and a high loss of water from the
electrolyte. The charging of the battery must be done
correctly, or the service life of the battery will be
decreased.
2240 YRM 0001
Battery Maintenance
11
Содержание 524150797
Страница 1: ...Maintenance METRIC AND INCH SAE FASTENERS PART NO 524150797 8000 YRM 0231 ...
Страница 4: ......
Страница 8: ...Table 1 Bolts and Screws General 8000 YRM 0231 4 ...
Страница 9: ...Table 2 Studs and Nuts 8000 YRM 0231 General 5 ...
Страница 10: ...Table 3 Torque Nuts General 8000 YRM 0231 6 ...
Страница 11: ...Table 4 Torque Nuts With Nylon Insert 8000 YRM 0231 General 7 ...
Страница 20: ...NOTES 16 ...
Страница 21: ......
Страница 22: ...8000 YRM 0231 12 18 8 16 10 15 3 15 10 13 12 04 ...
Страница 23: ...Maintenance INDUSTRIAL BATTERY PART NO 524158040 2240 YRM 0001 ...
Страница 26: ......
Страница 47: ......
Страница 48: ...2240 YRM 0001 10 18 2 18 8 16 7 16 1 16 9 15 ...
Страница 49: ...Maintenance AC MOTOR REPAIR MP20 A249 MPB045VG A245 PART NO 550036879 0620 YRM 1513 ...
Страница 52: ......
Страница 58: ...Figure 5 Traction Motor Repair A245 AC Motor Repair 0620 YRM 1513 6 ...
Страница 62: ...NOTES 10 ...
Страница 63: ......
Страница 64: ...0620 YRM 1513 3 15 12 13 4 12 ...
Страница 65: ...Maintenance MASTER DRIVE UNIT MP20 A249 MPB045VG A245 PART NO 550036880 0630 YRM 1503 ...
Страница 68: ......
Страница 75: ......
Страница 76: ...0630 YRM 1503 3 15 12 13 4 12 ...
Страница 77: ...Maintenance STEERING MECHANISM MP20 A249 MPB045VG A245 PART NO 550036881 1600 YRM 1504 ...
Страница 80: ......
Страница 83: ...Figure 2 Control Handle Assembly Lift Truck Models MP20 A249 1600 YRM 1504 Control Handle 3 ...
Страница 86: ...Figure 4 Delivery Handle Optional Control Handle 1600 YRM 1504 6 ...
Страница 91: ......
Страница 92: ...1600 YRM 1504 12 18 11 17 7 16 3 15 12 13 4 12 ...
Страница 93: ...Maintenance BRAKES MP20 A249 MPB045VG A245 PART NO 550036882 1800 YRM 1505 ...
Страница 96: ......
Страница 104: ...NOTES 8 ...
Страница 105: ......
Страница 106: ...1800 YRM 1505 3 15 12 13 4 12 ...
Страница 107: ...Maintenance HYDRAULIC SYSTEM MP20 A249 MPB045VG A245 PART NO 550036883 1900 YRM 1506 ...
Страница 110: ......
Страница 117: ...Figure 4 Hydraulic Unit A249 1900 YRM 1506 Hydraulic Pump 7 ...
Страница 127: ......
Страница 128: ...1900 YRM 1506 2 15 12 13 4 12 ...
Страница 129: ...Maintenance ELECTRICAL SYSTEM MP20 A249 MPB045VG A245 PART NO 550036885 2200 YRM 1508 ...
Страница 163: ......
Страница 164: ...2200 YRM 1508 6 18 11 16 10 16 8 16 4 15 12 14 ...
Страница 165: ...Maintenance LIFTING MECHANISM MP20 A249 MPB045VG A245 PART NO 550036886 4000 YRM 1509 ...
Страница 168: ......
Страница 180: ...NOTES 12 ...
Страница 181: ......
Страница 182: ...Yale Materials Handling Corp 1400 Sullivan Dr Greenville NC 27834 2011 4000 YRM 1509 12 13 4 12 ...
Страница 183: ...Maintenance CAPACITIES AND SPECIFICATIONS MP20 A249 MPB045VG A245 PART NO 550036888 8000 YRM 1511 ...
Страница 186: ......
Страница 192: ...NOTES 6 ...
Страница 193: ......
Страница 194: ...8000 YRM 1511 6 16 3 16 12 13 4 12 ...
Страница 195: ...Maintenance DIAGRAMS MP20 A249 MP045VG A245 PART NO 550036889 8000 YRM 1512 ...
Страница 198: ......
Страница 200: ...SCHEMATIC WIRING DIAGRAMS Figure 1 Schematic Wiring Diagram Pallet Truck Sheet 1 of 3 General Notes 8000 YRM 1512 2 ...
Страница 201: ...Figure 1 Schematic Wiring Diagram Pallet Truck Sheet 2 of 3 8000 YRM 1512 General Notes 3 ...
Страница 202: ...Figure 1 Schematic Wiring Diagram Pallet Truck Sheet 3 of 3 General Notes 8000 YRM 1512 4 ...
Страница 203: ...Figure 2 Schematic Wiring Diagram Premium Walkie Sheet 1 of 7 8000 YRM 1512 General Notes 5 ...
Страница 204: ...Figure 2 Schematic Wiring Diagram Premium Walkie Sheet 2 of 7 General Notes 8000 YRM 1512 6 ...
Страница 205: ...Figure 2 Schematic Wiring Diagram Premium Walkie Sheet 3 of 7 8000 YRM 1512 General Notes 7 ...
Страница 206: ...Figure 2 Schematic Wiring Diagram Premium Walkie Sheet 4 of 7 General Notes 8000 YRM 1512 8 ...
Страница 207: ...Figure 2 Schematic Wiring Diagram Premium Walkie Sheet 5 of 7 8000 YRM 1512 General Notes 9 ...
Страница 208: ...Figure 2 Schematic Wiring Diagram Premium Walkie Sheet 6 of 7 General Notes 8000 YRM 1512 10 ...
Страница 209: ...Figure 2 Schematic Wiring Diagram Premium Walkie Sheet 7 of 7 8000 YRM 1512 General Notes 11 ...
Страница 210: ...NOTES 12 ...
Страница 211: ......
Страница 212: ...8000 YRM 1512 3 18 12 14 1 14 12 13 7 13 4 12 ...
Страница 213: ...Maintenance FRAME MPB045VG A245 PART NO 550093874 0100 YRM 1665 ...
Страница 216: ......
Страница 222: ...NOTES 6 ...
Страница 223: ......
Страница 224: ...0100 YRM 1665 7 16 12 13 ...
Страница 225: ...Maintenance PERIODIC MAINTENANCE MPB045VG A245 PART NO 550093875 8000 YRM 1666 ...
Страница 228: ......
Страница 248: ...NOTES 20 ...
Страница 249: ......
Страница 250: ...8000 YRM 1666 3 19 2 19 10 15 6 15 3 15 12 13 ...
Страница 251: ...Maintenance CONTROLLER DIAGNOSTICS MPB045VG A245 PART NO 550095689 9000 YRM 1671 ...
Страница 337: ......
Страница 338: ...Yale Materials Handling Corp 1400 Sullivan Dr Greenville NC 27834 2011 9000 YRM 1671 9 15 1 15 12 14 10 14 4 14 1 14 ...
Страница 339: ...Maintenance LITHIUM ION BATTERY MPW45HD A245 MP16 MP18 MP20 MP22 MPB045VH B245 PART NO 550136713 2240 YRM 1890 ...
Страница 342: ......
Страница 349: ...Figure 6 Battery Charger Diagram GPT 2240 YRM 1890 Charging and Troubleshooting 7 ...
Страница 360: ...NOTES 18 ...
Страница 361: ......
Страница 362: ...2240 YRM 1890 3 19 11 16 10 16 3 16 10 15 9 15 ...
Страница 366: ......
Страница 380: ...NOTES 14 ...
Страница 381: ......
Страница 382: ...2200 YRM 2030 6 17 11 16 10 16 ...