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28-13-016-Rev1

4/10

 

Align Tracks and secure End Caps by inserting all Rivets 

through Track into roof channel. 

 

Using a Rivet Gun and the Rivet Nozzle provded, punch 

each Rivet starting from the centre Rivet, then working 

consecutively outwards  

as shown.

1

2

3

5

4

6

7

To secure 

End Caps, 

insert Rivet 

through End 

Cap and Track

 

TRACK INSTALLATION

END CAP FITMENT 

 

Assemble End Caps within Tracks as shown, 

taking note of End Cap orientation.

   

Align End Cap and 

slide into position

CUT ROOF CHANNEL TRIM TO SIZE AND REFIT

 

 

Thoroughly clean exposed roof channel at front 

and rear of Tracks using an Automotive Degreaser 

before refitting roof trim. 

 

To conceal exposed roof channel at front and rear 

of Tracks, cut to length the original roof trim  

removed in Step 1.  Measure out the required 

length by positioning the trim along roof channel.   

The front needs to be measured so the end of 

trim sits under windscreen rubber.  Use a pencil 

to mark reference line.  Remove trim from vehicle 

and cut to length using a Hacksaw.  Liberally 

apply an Automotive Adhesive to roof channel 

then refit trim pieces.  Wipe off any excess 

adhesive with a damp cloth and allow to dry.

Use a fine tooth 

Hacksaw due to metal 

inside rubber roof 

trim.  Alternatively tin 

snips can be used

Rear

Front

Liberally apply an 

Automotive Adhesive 

such as Sikaflex

11

12

13

Содержание LOCKN'LOAD

Страница 1: ...Bit x1 2 Track Toyota Hilux Left Hand Side x1 8 M6 Hex Screw x8 3 Track Nut Plate x4 9 End Cap Front Left Rear Right x2 4 M6 Washer x8 10 End Cap Front Right Rear Left x2 5 M6 Spring Washer x8 11 Rive...

Страница 2: ...trim with a Flat Blade Screwdriver wrap tape around end of Screwdriver to prevent paint scratching Then using fingertips pull carefully upwards and unhook plastic clips that are attached to the roof u...

Страница 3: ...CTIVE SEALANTS Stage 1 Liberally apply a Zinc Rich Cold Galvanising Solution to the inside surface and surrounds of each drilled hole Allow solution to become touch dry before proceeding with Stage 2...

Страница 4: ...and rear of Tracks using an Automotive Degreaser before refitting roof trim To conceal exposed roof channel at front and rear of Tracks cut to length the original roof trim removed in Step 1 Measure...

Страница 5: ...1 5 10 TRACK INSTALLATION COMPLETE Check both Tracks are secured to the vehicle as per these installation instructions For assistance contact your local Yakima dealer PLEASE SEE STEPS 15 37 FOR BAR IN...

Страница 6: ...6mm in the order shown Loosely finger tighten Nut Plates to Legs as shown using the screw assemblies from the previous Step Ensure there is a sufficient gap between the Nut Plates and Legs for the nex...

Страница 7: ...gs are securely positioned within Track Use a Tape Measure to ensure even Bar overhang on each side re adjust if required Finger tighten one of the Leg Screws on each Leg so they are secure then caref...

Страница 8: ...e LOCKN LOAD Leg Kit insert Bottle Openers and Pins into the End Cap Halves SECURE LEGS TO BARS Tighten all M8 Set Screws to 7Nm using a 13mm Socket Wrench BAR SLOT COVERS OUTSIDE LEG Measure the Bar...

Страница 9: ...osition front and rear Bars along Tracks as required ensuring there is a minimum distance of 700mm between each Bar Measure from the centre of each Leg as shown 700mm 28 29 30 32 33 BAR FITMENT Slide...

Страница 10: ...pen Ended Spanner Do not over tighten 34 35 36 37 BAR KEYS Place one key on the vehicle key ring and put the other away safely or store with the spare vehicle key Write the key number which is stamped...

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