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GENERAL INFORMATION

1-2

November 21, 2005

ELECTRIC SHOCK

Electric Shock can injure or kill.  The plasma arc pro-
cess uses and produces high voltage electrical en-
ergy.  This electric energy can cause severe or fatal
shock to the operator or others in the workplace.

• Never touch any parts that are electrically “live”

or “hot.”

• Wear dry gloves and clothing.  Insulate yourself

from the work piece or other parts of the weld-
ing circuit.

• Repair or replace all worn or damaged parts.

• Extra care must be taken when the workplace is

moist or damp.

• Install and maintain equipment according

toH&SE Guidance  HSG 118 : Electrical safety in
Arc Welding

• Disconnect power source before performing any

service or repairs.

• Read and follow all the instructions in the Oper-

ating Manual.

FIRE AND EXPLOSION

Fire and explosion can be caused by hot slag, sparks,
or the plasma arc.

• Be sure there is no combustible or flammable

material in the workplace.  Any material that can-
not be removed must be protected.

• Ventilate all flammable or explosive vapors from

the workplace.

• Do not cut or weld on containers that may have

held combustibles.

• Provide a fire watch when working in an area

where fire hazards may exist.

• Hydrogen gas may be formed and trapped un-

der aluminum workpieces when they are cut un-
derwater or while using a water table.  

DO NOT

cut aluminum alloys underwater or on a water
table unless the hydrogen gas can be eliminated
or dissipated.  Trapped hydrogen gas that is ig-
nited will cause an explosion.

NOISE

Noise can cause permanent hearing loss.  Plasma arc
processes can cause noise levels to exceed safe lim-
its.  You must protect your ears from loud noise to
prevent permanent loss of hearing.

• To protect your hearing from loud noise, wear

protective ear plugs and/or ear muffs. Protect
others in the workplace.

• Noise levels should be measured to be sure the

decibels (sound) do not exceed safe levels.

• For information on how to test for noise, see item

1 in Subsection 1.03, Publications, in this manual.

PLASMA ARC RAYS

Plasma Arc Rays can injure your eyes and burn your
skin.  The plasma arc process produces very bright
ultra violet and infra red light.  These arc rays will dam-
age your eyes and burn your skin if you are not prop-
erly protected.

• To protect your eyes, always wear a welding hel-

met or shield.  Also always wear safety glasses
with side shields, goggles or other protective eye
wear.

• Wear welding gloves and suitable clothing to pro-

tect your skin from the arc rays and sparks.

• Keep helmet and safety glasses in good condi-

tion.  Replace lenses when cracked, chipped or
dirty.

• Protect others in the work area from the arc rays.

Use protective booths, screens or shields.

• Use the shade of lens as suggested in the follow-

ing per BS EN 169 Personal Eye protection:

Minimum Protective

Suggested

Arc Current

Shade No.

Shade No.

Less Than 300*

8

9

300 - 400*

9

1 2

400 - 800*

1 0

1 4

*  These values apply where the actual arc
is clearly seen.  Experience has shown that
lighter filters may be used when the arc is
hidden by the workpiece.

Содержание NXP35

Страница 1: ...Plasma Cutting System Model NXP35 November 21 2005 Manual 0 4809 Operating Manual Number the art as Art A 044 nexus...

Страница 2: ......

Страница 3: ...fications 2 2 2 05 System Contents 2 2 2 06 Transporting Methods 2 2 SECTION 3 INSTALLATION 3 1 3 01 Site Selection 3 1 3 02 Electrical Input Connections 3 1 3 03 Compressed Air Connection 3 1 SECTION...

Страница 4: ...l Nexus distributor if you have any questions GASES AND FUMES Gases and fumes produced during the plasma cut ting process can be dangerous and hazardous to your health Keep all fumes and gases from th...

Страница 5: ...nated or dissipated Trapped hydrogen gas that is ig nited will cause an explosion NOISE Noise can cause permanent hearing loss Plasma arc processes can cause noise levels to exceed safe lim its You mu...

Страница 6: ...ve Equipment Safety Foot wear 10 EH54 Assessment of Exposure to Fumes from Welding and Allied Processes http hsebooks com Books HSE Books ISBN 0 7176 0570 1 11 EH55 The Control of Exposure to Fume s f...

Страница 7: ...er shall not under any circumstances be liable for any special indirect or consequential loss or damages such as but not limited to loss or damage of purchased or replacement products or any claims br...

Страница 8: ...m Duty Cycle ratings at Ambient Air Temperatures of 40 C 104 F 60 27Amps System Duty Cycle ratings at Ambient Air Temperatures of 40 C 104 F 100 20Amps Maximum Cutting Capacity 35A 1 2 12mm Dimension...

Страница 9: ...ch Ratings for NXP35 2 05 System Contents ITEMS Description Q ty Power Source Model NXP35 1 Torch Set SL60 with 20 leads 6 1m 1 Accessories Consumables Air Regulator Work Cable Manual Torch Electrodes...

Страница 10: ...rical code and the recommended circuit protection and wir ing requirements as specified in Section 2 0 3 03 Compressed Air Connection An air compressor is required and should be con nected to rear pan...

Страница 11: ...power supply but not enough air flow to operate the torch Torch Switch Latch Indicator This indicator lights when the Torch Switch Latch Button has been pressed for continuous cutting B Buttons Torch...

Страница 12: ...ust correspond with the type of operation and with the amperage output of this Power Supply 35 amps maximum Use only genuine manufactured parts with this torch Electrode 9 8215 Start Cartridge 9 8213...

Страница 13: ...g and the torch used in the Drag mode or standoff height indicated Unit Standoff Material Thickness NXP35 Drag 10GA 0 135 3mm 94 7 2367 75 7 1893 NXP35 Drag 7GA 0 179 4 5mm 57 0 1425 45 6 1140 NXP35 1...

Страница 14: ...n power electronics measurement and troubleshoot ing techniques 1 Basic Troubleshooting Overview This guide covers basic troubleshooting It is helpful for solving many of the common problems that can...

Страница 15: ...artridge Art A 03621 4 Worn or faulty torch parts a Inspect torch consumable parts Replace if nec essary 5 Thermal Switch activated a Allow the cooling fan to run for 2 minutes or longer until it will...

Страница 16: ...PWM PCB faulty a Return to an authorized service center for re pair F Air flows continuously and torch switch latch button doesn t work properly 1 Torch Switch Latch button on front panel faulty a Re...

Страница 17: ...Torch Switch On Air Flows at Torch Set Air Pressure Then Turn Air Set Switch Off Red Air Indicator and Audible Alert Beeping Pilot Arc goes out Release Torch Switch Primary Input Power Switch Off or...

Страница 18: ...tch Negative Plasma Lead Torch Head White Black Orange Green PIP Switch Torch Leads To Power Supply Adapter Disconnect power and air Lay unit on its side Remove access plate Pilot Power Supply Adapter...

Страница 19: ...1 TEMP ERROR No 40271003 G3 E4 E3 IGBT AIR ERROR IGBT AIR CHECK C5 C4 C3 REACTOR GN_1 VC_1 PILOT R6 CN4 C6 CN3 DIODE No 40270004 CN3 GN_1 VD_1 VC_1 Current Sensor Pressure Sensor Solenoid V V AC230 No...

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