CHAPTER 4 CHASSIS
SERVICE MANUAL
CHAPTER 4 CHASSIS PAGE. 4-
9
4.6 BOX REMOVAL/INSTALLATION
Box Removal
1. Disconnect the license light coupler.
2. Lift the box into the dump position.
3. Remove the box shock pin from the frame (both
sides).
4. Remove the shocks from the shock brackets. Let
the shocks fully extend.
CAUTION:
Safely support the box during the rest of
the removal process. The box is not as stable with
the shocks removed.
5. Remove the cotter pin from the hinge pin.
6. Remove the hinge pin (both sides).
CAUTION:
Safely support the box during the rest of
the removal process. The box is not as stable with
the hinge pin removed.
7. With the hinge pins removed, remove the box
from the frame. Two people may be needed to
remove the bed from the frame.
CAUTION:
Use caution when removing the box. It is
recommended to have two people to carefully
remove the box from the frame.
Box Installation
1. Place the box onto the frame. Align the hinges of
the box with the frame.
2. Install the box hinges (both sides).
3. Secure the box hinges with the cotter pins (both
sides).
4. With the hinges installed, decompress the box
shocks and place them into the shock brackets
on the frame (both sides).
5. Secure the box shocks with the shock pin (both
sides).
6. Lower the box and secure the latch.
7. Connect the taillight coupler.
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