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June, 2008

4-1

WorkCentre 5016, 5020

Repairs and Adjustments

Reissue

4 Repairs and Adjustments

 Introduction

Introduction .....................................................................................................................

4-3

 Repairs

 1. Drive

REP 1.1.1 IOT Motor (SCC)............................................................................................

4-5

 2. Paper Transport

REP 2.2.1 Tray 1 Feed Clutch (SCC) .............................................................................

4-7

REP 2.3.1 Tray 1 Feed Roll (SCC) .................................................................................

4-9

REP 2.5.1  Tray 1 Feed Sensor ......................................................................................

4-10

REP 2.7.1  Tray 1 No Paper Sensor ...............................................................................

4-12

REP 2.8.1 Registration (SCC).........................................................................................

4-13

 3. ROS

REP 3.1.1 ROS (SCC) ....................................................................................................

4-17

 4. CRU

REP 4.1.1 Drum Cartridge ..............................................................................................

4-19

REP 4.2.1 Toner Empty Sensor......................................................................................

4-20

REP 4.2.2 Erase Lamp ...................................................................................................

4-21

REP 4.3.1 Transfer Module.............................................................................................

4-23

REP 4.4.1 Corotron Wire ................................................................................................

4-27

 5. Fuser

REP 5.1.1 Fuser (SCC)...................................................................................................

4-29

REP 5.1.2 Temperature Control Sensor Assembly.........................................................

4-31

REP 5.1.3 Fuser Lamp....................................................................................................

4-32

REP 5.1.4 Fuser Roll ......................................................................................................

4-35

REP 5.1.5 Fuser Pressure Roll .......................................................................................

4-38

 6. Exit

REP 6.1.1 Exit Transport (Simplex) ................................................................................

4-39

REP 6.1.2 Exit Transport (Duplex)..................................................................................

4-42

 7. Simplex Module and Bypass Tray

REP 7.1.1 Simplex, Duplex Module ................................................................................

4-45

REP 7.5.1 Bypass Feed Roll...........................................................................................

4-47

 8. Electrical

REP 8.1.1 AIOC PWB (SCC)..........................................................................................

4-49

REP 8.1.2 LVPS (SCC)...................................................................................................

4-52

REP 8.1.3 AIOC/Network PWB (DADF/Network Only)...................................................

4-55

REP 8.2.1 HVPS (SCC) ..................................................................................................

4-58

REP 8.2.2 Duplex PWB (SCC) .......................................................................................

4-61

REP 8.3.1 Control Panel (SCC) ......................................................................................

4-62

REP 8.4.1 User Interface PWB (SCC) ............................................................................

4-64

 9. Cover

REP 9.1.1 Output Tray ....................................................................................................

4-67

REP 9.1.2 Front Left Cover .............................................................................................

4-68

REP 9.2.1 Rear Cover.....................................................................................................

4-69

REP 9.2.2 Right Cover ....................................................................................................

4-70

 10. IIT

REP 10.1.1 IIT Platen Cover ...........................................................................................

4-71

REP 10.2.1 IIT Upper Cover (SCC) ................................................................................

4-72

REP 10.3.1 IIT Carriage (SCC) .......................................................................................

4-73

REP 10.3.2 Flexible Print Cable (SCC)...........................................................................

4-79

REP 10.6.1 Exposure Lamp............................................................................................

4-81

REP 10.7.1 Carriage Cable and Drum ............................................................................

4-82

REP 10.7.2 Inverter PWB................................................................................................

4-85

 11. Single Tray Module

REP 11.1.1 Tray 2...........................................................................................................

4-89

REP 11.1.2 Single Tray Module (Separation from IOT) ..................................................

4-89

REP 11.4.1 Tray 2 Feed Roll ..........................................................................................

4-91

REP 11.4.2 Tray 2 Retard Roll........................................................................................

4-93

REP 11.5.1 STM Feed Sensor........................................................................................

4-96

REP 11.5.2 STM PWB (SCC) .........................................................................................

4-97

REP 11.6.1 STM Feed Clutch .........................................................................................

4-98

REP 11.6.2 STM Feed Motor ..........................................................................................

4-99

REP 11.7.1 STM No Paper Sensor.................................................................................

4-100

 13. ADF

REP 13.1.1 ADF Assembly .............................................................................................

4-101

REP 13.1.2 ADF/DADF Platen Cushion..........................................................................

4-102

REP 13.2.1 Document Tray Assembly (ADF) .................................................................

4-104

REP 13.2.2 ADF Feeder Assembly.................................................................................

4-106

REP 13.2.3 Front Cover ..................................................................................................

4-109

REP 13.2.4 Rear Cover...................................................................................................

4-110

REP 13.2.5 DADF Eject Roller Solenoid.........................................................................

4-111

REP 13.2.6 DADF Assembly...........................................................................................

4-112

REP 13.2.7 Document Tray Assembly (DADF)...............................................................

4-113

REP 13.2.8 DADF Feeder Assembly ..............................................................................

4-116

REP 13.3.1 ADF Control PWB ........................................................................................

4-119

REP 13.3.2 Left Counter Balance (SCC) ........................................................................

4-121

REP 13.3.3 Right Counter Balance (SCC)......................................................................

4-122

REP 13.3.4 DADF PWB ..................................................................................................

4-124

REP 13.4.1 Top Cover ....................................................................................................

4-125

REP 13.8.1 Retard Roll ...................................................................................................

4-126

REP 13.9.1 Pickup Roll, Feed Roll..................................................................................

4-128

 Adjustments

ADJ 8.1.1 Edge Erase Adjustment..................................................................................

4-131

ADJ 8.1.2 Controller Firmware Version Upgrade ............................................................

4-131

ADJ 10.3.1 IIT Lead Edge/Side Edge Registration .........................................................

4-132

Содержание WC5016

Страница 1: ...WC5016 WC5020 Black and white Multifunction Printer Service Manual WorkCentre 5016 5020 Multifunction Printer ...

Страница 2: ... 2008 Work Center 5016 5020 Service Documentation CAUTION Certain components in the Work Center 5016 5020 are susceptible to damage from electrostatic dis charge Observe all ESD procedures to avoid com ponent damage ...

Страница 3: ...June 2008 i WorkCentre 5016 5020 Introduction Reissue Introduction How To Use This Manual iii ...

Страница 4: ... 5020 Service Call Procedures Reissue 1 Service Call Procedures 1 1 Before Starting Service 1 3 1 2 Service Call Procedure 1 4 1 3 Service Call Details 1 4 1 4 TRIM Checklist 1 5 1 5 Periodic Replacement Parts Consumables List 1 5 ...

Страница 5: ... NVM Read Write Cannot Be Executed 2 30 U6 5 CPU Power To Access NVM Is Not Enough 2 30 U7 0 UI Communication TimeOut 2 31 U7 1 UI Communication Error 2 31 U8 1 Billing Counter Defect 2 32 U9 0 HVPS Fail 2 32 062 300 Platen Interlock Open 2 33 062 345 IISS EEPROM Failure 2 33 062 360 Carriage Position Fail 2 34 062 371 Lamp Illumination Fail 2 34 062 380 AGC Failure 2 35 062 386 AOC Failure 2 35 0...

Страница 6: ... IQ5 Residual Image Ghosting RAP 3 5 IQ6 Background RAP 3 5 IQ7 Deletion RAP 3 6 IQ8 Skew Misregistration RAP 3 6 IQ9 Process Direction Bands Streaks and Smears RAP 3 7 IQ10 Unfused Copy Toner Offset RAP 3 7 IQ11 Repeating Bands Streaks Spots and Smears RAP 3 8 IQ12 Mottle RAP 3 8 IQ13 Spots RAP 3 9 IQ14 Black Prints RAP 3 9 IQ15 Blank Image RAP 3 10 Copy Quality Specification 3 10 Samples of Imag...

Страница 7: ... 4 68 REP 9 2 1 Rear Cover 4 69 REP 9 2 2 Right Cover 4 70 10 IIT REP 10 1 1 IIT Platen Cover 4 71 REP 10 2 1 IIT Upper Cover SCC 4 72 REP 10 3 1 IIT Carriage SCC 4 73 REP 10 3 2 Flexible Print Cable SCC 4 79 REP 10 6 1 Exposure Lamp 4 81 REP 10 7 1 Carriage Cable and Drum 4 82 REP 10 7 2 Inverter PWB 4 85 11 Single Tray Module REP 11 1 1 Tray 2 4 89 REP 11 1 2 Single Tray Module Separation from I...

Страница 8: ...June 2008 4 2 WorkCentre 5016 5020 Reissue Repairs and Adjustments ADJ 11 1 1 Carriage Assembly Alignment Parallelism 4 133 ADJ 13 1 1 ADF DADF Positional Adjustment 4 134 ...

Страница 9: ...s Tray Component 5 31 Electrical PL 8 1 AIOC PWB LVPS Power Switch 5 32 PL 8 2 HVPS Interlock Switch Duplex PWB 5 33 PL 8 3 Control Panel Accessory 5 34 PL 8 4 Control Panel Component 5 35 Cover PL 9 1 Front Top Cover 5 36 PL 9 2 Rear Right Cover and NOHAD Fan 5 37 IIT PL 10 1 IIT Accessory 5 38 PL 10 2 IIT Component 1 OF 2 5 39 PL 10 3 IIT Component 2 OF 2 5 40 PL 10 4 IIT Upper Cover Cover Compo...

Страница 10: ...y Component 5 31 Electrical PL 8 1 AIOC PWB LVPS Power Switch 5 32 PL 8 2 HVPS Interlock Switch Duplex PWB 5 33 PL 8 3 Control Panel Accessory 5 34 PL 8 4 Control Panel Component 5 35 Cover PL 9 1 Front Top Cover 5 36 PL 9 2 Rear Right Cover and NOHAD Fan 5 37 IIT PL 10 1 IIT Accessory 5 38 PL 10 2 IIT Component 1 OF 2 5 39 PL 10 3 IIT Component 2 OF 2 5 40 PL 10 4 IIT Upper Cover Cover Component ...

Страница 11: ...e 5016 5020 PL 1 1 Parts Lists Reissue PL 1 1 IOT Motor Item Part Description 1 007K94880 IOT Motor REP 1 1 1 2 120E22470 Push Tie 3 Gear Pulley Not Spared 4 Cover Not Spared 5 Belt Not Spared 6 Traceability Label Not Spared ...

Страница 12: ...s Diagnostics Diagnostic Mode 6 3 Basic Operations of the Diagnostic Mode 6 4 IOT Diagnostics 6 7 General Procedures GP1 Serial Number Locations 6 43 GP 2 Viewing the Six Digit Error Code 6 43 General Information Specifications 6 45 Tools 6 52 Consumables 6 52 Glossary of Terms 6 53 ...

Страница 13: ...2 Mode Selection 7 5 Chain 3 Machine Run Control 7 6 Chain 4 Start Power 7 8 Chain 5 ADF DADF 7 9 Chain 6 Imaging 7 18 Chain 7 Paper Supplying 7 21 Chain 8 Paper Transportation 7 23 Chain 9 Marking 7 28 Chain 10 Fusing and Copy Transportation 7 31 Wirenets Wirenets 7 35 P J Locations 7 1 P J Locations 7 45 ...

Страница 14: ...e 5020 service manual Xerox WorkCentre 5016 WorkCentre 5020 service manual Xerox WorkCentre 5016 WorkCentre 5020 service manual Xerox WorkCentre 5016 WorkCentre 5020 service manual Xerox WorkCentre 5016 WorkCentre 5020 service manual Xerox WorkCentre 5016 WorkCentre 5020 service manual Xerox WorkCentre 5016 WorkCentre 5020 service manual ...

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