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2-8

Phaser 4400 Laser Printer Service Manual

Component Checks

— Tests print engine component functions.

NVRAM Access

— Lets you reset the PS NVRAM locations to factory defaults.

Exit

— Reboots the Printer out of Diagnostics.

Service Diagnostics Menu Map

The Service Diagnostics Menu Map lists the tests available for testing print engine 
parts and functions while diagnosing printer problems. When you enter Service 

Diagnostics, the menu items shown in bold type appear on the front panel. When you 
select one of these items, the list of individual tests appear. 

 

 

Print Service Menu Map: 

Prints this page

 

 

General Status:

Provides current print engine status.

 

 Engine ROM Version  
 Engine Print Counter 
 Engine Configuration 
 Print Resolution 
 Read Fuser Temperature

 

 Read Fuser Set Temperature 

 

Engine Test Print: 

Starts the test print.

 

 Print Test pattern

 

 Input tray 
 Output tray 
 Duplex 
 Print Quantity 
 

Motors/Fan Test: 

Test the functionality for motors/fan.

 

 Duplex Motor High  
 Duplex Motor Low  
 Exit Motor Forward  
 Exit Motor Reverse High  
 Exit Motor Reverse Low  
 Main Motor 
 Fan Motor High Speed 
 Laser Scan Motor 
 Stacker Motor 
 Stacker Offset Motor

 

 

Sensor Tests: 

Tests the functionality of sensors/switches/options by 

manually toggling each sensor or installing an option.

 

 Front Cover Switch 
 Rear Cover Switch 

 

Paper Tray Size Read (display paper size, for trays)

 

 Print Cartridge Switch 
 Toner Sensor 
 Registration Sensor 
 Exit Sensor (Fuser) 
 Duplex Sensor  
 Stacker Sensor 
 Stacker Full Sensor 
 Output Tray Full Sensor (Printer) 
 Tray 1 Low Paper Sensor  
 Tray 2 Low Paper Sensor 
 Tray 3 Low Paper Sensor 
 Tray 1 No Paper Sensor  
 Tray 2 No Paper Sensor

 

 Tray 3 No Paper Sensor 
 MPT No Paper Sensor 
 Envelope Feeder No Paper Sensor 
 Envelope Feeder Presence 
 Duplex Unit Presence 
 Stacker Unit Presence 

 

Solenoid Tests:

 

Test the functionality of printer solenoids

 

 *MPT Solenoid 
 Stacker Direction Solenoid 

Clutch tests: 

Test the functionality of printer clutches.

 

 *Registration Clutch 
 *Tray 1 Feed Clutch 
 *Tray 2 Feed Clutch 
 *Tray 3 Feed Clutch 
 *Tray 1 Turn Roll Clutch 

 *Tray 2 Turn Roll Clutch 
 *Tray 3 Turn Roll Clutch 
 *Envelope Feeder Clutch 

  

Engine NVRAM Adjustments:

 Perform NVRAM adjustments essential to 

the performance of the printer. 
  Laser Power Setting 

  

MPT Paper Size Adjustment 

  Envelope Paper Size Adjustment

 

  Tray 1 Process Direction  
  Tray 2 Process Direction 
  Tray 3 Process Direction 
  Envelope Feeder Process Direction 
  MPT Process Direction 
  Tray 1 Scan Direction 
  Tray 2 Scan Direction 
  Tray 3 Scan Direction 
  Envelope Feeder Scan Direction 
  MPT Scan Direction 
  Duplex Process Direction 
  Duplex Scan Direction 

 

Component Checks:

 

 Laser Diode 
 Detack Saw Output 
 Transfer Roll +

 

 Transfer Roll  ñ

 

 Developer Bias AC 
 Developer Bias DC 
 Charge Roll AC 
 Charge Roll DC 

 

NVRAM Access:  

This menu lets you reset the PS NVRAM locations to

factory defaults. 
 PostScript NVRAM Reset

 

 

Exit:

  Reboots Printer out of Diagnostics. 

 

 

For Service Use Only:

 

The Service menu functions are to be used by Xerox service personnel 
and authorized service providers. The printer can be damaged by 
improper use of the built-in service tests.

 

Main Motor + Clutch/Sol Tests: 

* Runs main drive motor with each

individual clutch and MPT solenoid.

Содержание 4400DT - Phaser B/W Laser Printer

Страница 1: ...Service Manual P h a s e r L a s e r P r i n t e r 4400...

Страница 2: ......

Страница 3: ...by qualified service personnel only To avoid personal injury do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so First Printing June...

Страница 4: ...ion related to a specific subject or add a comment on the results achieved through a previous action Caution A CAUTION indicates an operating or maintenance procedure practice or condition that if not...

Страница 5: ...ace on or in the printer Use caution to avoid personal injury The surface is hot while the printer is running After turning off the power wait 30 minutes Avoid pinching fingers in the printer Use caut...

Страница 6: ...a properly grounded outlet If the product loses its ground connection contact with conductive parts may cause an electrical shock Disconnecting Power Warning Turning the power OFF using the On Off sw...

Страница 7: ...move the wrist strap before applying power to the unit under test to avoid potential shock After removing a static sensitive assembly from its anti static bag place it on a grounded conductive surface...

Страница 8: ...n either supply conductor and ground A protective ground connection by way of the grounding conductor in the power cord is essential for safe operation Warning Labels Read and obey all posted warning...

Страница 9: ...s easily accessible during servicing so that you may power down the printer during an emergency Warning Do not touch any electrical component unless you are instructed to do so by a service procedure...

Страница 10: ...sure compliance use shielded interface cables A shielded parallel cable can be purchased directly from Xerox at www xerox com officeprinting 6200supplies Xerox has tested this product to international...

Страница 11: ...ipment input current less than or equal to 16A per phase EN61000 3 3 1995 IEC61000 3 3 Part 3 Limits Section 3 Limitation of voltage fluctuations and flicker in low voltage supply systems for equipmen...

Страница 12: ...0 02 ppm of ozone density TWA Time Weight Average measured according to ECMA 129 standard Other standards 100 V 120 V type satisfies UL 1950 3rd Edition CSA C22 2 no 950 M95 or equivalent NOM 200 V 2...

Страница 13: ...xii Phaser 4400 Laser Printer Service Manual...

Страница 14: ...des 2 1 Section Contents 2 1 Introduction 2 1 Service Diagnostics 2 7 Printer Error Messages 2 11 Image Processor POST Error Codes 2 58 Troubleshooting 3 1 Section Contents 3 1 Introduction 3 1 Measur...

Страница 15: ...Assembly and Fuser 6 65 Xerographics 6 79 Main Drive 6 84 Electrical 6 87 Stacker 6 101 Optional Paper Feeder 6 120 Duplex Unit 6 141 Envelope Feeder 6 157 Parts Lists 7 1 Parts List Index 7 1 Using t...

Страница 16: ...8 26 Erase Cycle 8 28 Fan Control 8 28 Duplex Printing 8 29 Envelope Feeder 8 33 Stacker 8 37 Option Feeder Assembly 8 42 Wiring Data 9 1 Section Contents 9 1 Introduction 9 2 Base Engine Wiring Data...

Страница 17: ...xvi Phaser 4400 Laser Printer Service Manual...

Страница 18: ...r 4400 Laser Printer Overview 1 2 Configurations 1 2 Printer Memory Configuration 1 3 Monitoring Consumables 1 3 Repackaging Information 1 3 Parts of the Printer 1 4 Base Configuration Components 1 4...

Страница 19: ...a 64 Mbyte DIMM installed In order to get the full 64 Mbytes of memory to be reported as well as activate other features users need to upgrade to the N configuration with a Configuration Upgrade Kit...

Страница 20: ...y does not meet the following specifications it is ignored by the printer PC133 DRAM Standard 144 Pin SODIMM Serial Presence Detect 3 3 Volt Monitoring Consumables The status of printer consumables is...

Страница 21: ...guration components Internal components Printer options Base Configuration Components Front view of base configuration No Description 1 Paper exit slot 2 Standard Output Tray 3 Front panel 4 Front cov...

Страница 22: ...5 Rear view of base configuration No Description 1 Option Cover 2 Rear cover release 3 Rear cover shown closed 4 Parallel connector 5 USB connector 6 Ethernet connector 7 Power cord receptacle 8 Left...

Страница 23: ...04703 Configuration Upgrade Chip upgrades a Base printer to a Network printer 20 Gbyte Hard Drive 97S02917 Adds hard disk capability to the printer Stores fonts forms etc Enables collation proof secur...

Страница 24: ...0 Laser Printer Service Manual 1 7 Printer options No Description 1 500 Sheet Stacker 2 Envelope feeder 3 550 sheet feeder with tray 2 4 550 sheet feeder with tray 3 5 Automatic duplex unit 1 2 3 4 s4...

Страница 25: ...or red and can be off blinking or steady LED indications Green Ready to Print Flashing Green Receiving Processing Data or Printing Flashing Yellow Warning Flashing Red Error blinks in unison with Imag...

Страница 26: ...nt Panel Shortcuts Mode Press this selection at power on Skip execution of POST diagnostics OK Print Service Menu Map INFO Reset PostScript NVRAM BACK OK When Password appears press UP DOWN keys withi...

Страница 27: ...n replacing the Image Processor Board Inside the printer on the Image Processor board are four LEDs shown in the figure DS210 illuminates when the e net rate is set to 10 Mbits sec off indicates 100 M...

Страница 28: ...P switches should be left in the Normal operating mode The DIP switches are defined as follows Switches 1 2 select the modes of operation as follows Switch 3 selects whether the rear panel serial port...

Страница 29: ...1 12 Phaser 4400 Laser Printer Service Manual Machine Orientation For servicing the Phaser 4400 Laser Printer all references to machine orientation are as illustrated below Machine Orientation...

Страница 30: ...he order of menus items and values found in the Menu Map is the order in which the menus items and values are displayed when scrolling through the menu items Menus and items in this map marked with a...

Страница 31: ...Size and weight not including the Print Cartridge Image Processor Board or any options Width 422 mm x Depth 439 mm x Height 413 mm 16 5 in x 17 25 in x 16 25 in Weight 25 Kg 55 lbs Packaged Weight 32...

Страница 32: ...e size of paper also specify the size on the front panel Supported paper and paper sizes Paper Type Envelopes Monarch 3 87 x 7 5 in C5 162 x 229 mm Transparencies Letter 8 5 x 11 in A4 210 x 297 mm Ca...

Страница 33: ...paper envelopes Do not use envelopes with windows or metal clasps Label media should be fanned prior to loading Do not print to label stock once a label has been removed Simplex Duplex two sided 550 S...

Страница 34: ...11 in 3R721 Xerox 4024 DP folio Folio 8 5 x 13 in 3R725 Xerox 4024 DP legal Legal 8 5 x 14 in 3R727 Transparencies Xerox 3M Type L transparencies A4 210 x 297 mm 3R91334 Xerox Clear transparencies Let...

Страница 35: ...ce completion of the last print to minimize energy consumption Continuous Operating Printing Speed Paper Size Fuser Setting Duplex Low Medium High Extra High ipm Letter SEF 18 26 22 8 19 A4 SEF 18 25...

Страница 36: ...5 80 Relative Humidity with no condensation present Severe condition 1 month maximum at 20 to 0 C 4 to 32 F or 35 to 40 C 95 to104 F 5 15 or 80 95 Relative Humidity with no condensation present Storag...

Страница 37: ...1 20 Phaser 4400 Laser Printer Service Manual...

Страница 38: ...quire running Service Diagnostics tests to verify a specific printer assembly is operating correctly Refer to Service Diagnostics on page 2 7 To troubleshoot problems not associated with a front panel...

Страница 39: ...emove any foreign matter such as paper clips staples pieces of paper dust or toner 6 Clean the printer interior with a lint free cloth dampened slightly with cold water and mild detergent Do not use s...

Страница 40: ...u to perform a certain action or procedure The steps are to be followed sequentially in the order given until the problem is fixed or resolved 2 The Actions and Questions box contains additional infor...

Страница 41: ...ake sure the printer is switched ON the Imaging Unit and the paper trays are in place and the interlock switches are actuated 6 All voltage values given in the troubleshooting procedures are approxima...

Страница 42: ...rror message and code then cycle power to the printer to see if the error recurs Accessing Fault History 1 View the printer s fault history on the front panel a Enter Menus then select Support Menu Se...

Страница 43: ...ine Error Log Item 262 Fault History Codes for Engine Errors Fault History Code Error Fault History Code Error 0 Fan Failure U5 6 Tray 2 3 Failure E11 1 Fuser Failure U4 7 Tray 1 Failure C3 2 Motor Fa...

Страница 44: ...ower press and hold Back Info until the message Entering Service Diagnostics appears on the display then release the keys The Service Diagnostics Menu appears The Service Diagnostic menu has the follo...

Страница 45: ...ay Full Sensor Printer Tray 1 Low Paper Sensor Tray 2 Low Paper Sensor Tray 3 Low Paper Sensor Tray 1 No Paper Sensor Tray 2 No Paper Sensor Tray 3 No Paper Sensor MPT No Paper Sensor Envelope Feeder...

Страница 46: ...nge keep pressing the OK key until the highlight wraps to the desired digit In most of the Service Diagnostics menus use the Back key to exit a menu to the level just above In most cases scrolling to...

Страница 47: ...unters a problem while printing the Engine Test Print it halts printing and displays an error message on the Front Panel Refer to the Diagnostic Messages in the Print Engine Error Messages table that...

Страница 48: ...ver to Clear PSE 1 Code Jam PSE 1 2 30 Door and Cover Errors Close Front Cover Close Rear Cover 2 31 Consumable Errors Install or Reseat Print Cartridge 2 33 Replace Print Cartridge 2 34 Toner is Low...

Страница 49: ...Paper Path Go to Jam at Tray Open Tray and Front Cover on page 2 18 E2 11 Feed Jam E2 12 E2 13 Paper does not arrive at Registration Sensor position within the specified time Jam At Envelope Feeder Re...

Страница 50: ...nsor 2 Exit Sensor on at power on E4 3 Exit Jam Custom Paper late off Exit Sensor exceeding the specified time from Registration Sensor Open Rear Cover Clear Paper Path Change Paper Setting in Custom...

Страница 51: ...i Envelope Feeder Empty Envelope Feeder is out of paper Load Paper into Envelope Feeder Go to Load Envelope Feeder with paper size paper type on page 2 55 Load MPT MPT Paper Empty MPT is out of paper...

Страница 52: ...he Duplex Unit on page 2 36 Stacker Failure Press i E9 2 Stacker Unit Fail Stacker removed while power is on Reinstall Stacker Go to Stacker Failure on page 2 37 Install or Reseat the Envelope Feeder...

Страница 53: ...Toner Low Toner Low is detected after 10 prints while Toner Sensor is on Go to Toner is Low on page 2 35 Main Motor Failure Press i U1 Motor Fail Power Off Main Motor speed is less than specified RPM...

Страница 54: ...ser warm up is completed Go to Fuser Failure on page 2 49 Fan Failure Power Off Now Press i U5 Fan Fail Power Off Main Fan has failed Check the Main Fan Power Off and On Go to Fan Failure Power Off No...

Страница 55: ...select Test Print 2 Run five prints from every paper tray Does the problem appear when printing from Tray 2 or 3 Go to step 9 Go to step 4 4 1 Remove Tray 1 from the printer 2 Check the Nudger Roller...

Страница 56: ...o to step 12 12 1 Remove the tray currently in Feeder 2 2 Check the Nudger and Feed Rollers in Feeder 2 for contamination and wear Are the Feed Rollers clean and in good condition Go to step 13 Replac...

Страница 57: ...0 Remove the obstruction clean or replace the Turn Roller Assembly RRP 11 8 on page 6 127 18 Perform Tray Motor Assembly Checkout on page 3 26 to check the tray motor Does it operate correctly Check t...

Страница 58: ...ed Belts RRP 13 17 on page 6 176 3 1 Enter Service Diagnostics and select Clutch Tests 2 Scroll to Envelope Feeder and press OK Can you hear the clutch energize Go to step 4 Go to Envelope Feed Clutch...

Страница 59: ...PT and remove the paper or obstruction 2 Check the MPT Feed Roller for contamination and wear Is the feed roller clean and in good condition Go to step 3 Replace the MPT Feed Roller RRP 4 3 on page 6...

Страница 60: ...Board RRP 9 3 on page 6 89 Follow the repair advice in the Registration Sensor check Registration Jam Troubleshooting Procedure Step Actions and Questions Yes No 1 1 Switch the printer power OFF 2 Op...

Страница 61: ...RRP 8 2 on page 6 85 Main Motor Assembly RRP 8 1 on page 6 84 9 Perform Registration Sensor on page 3 20 to test the Registration Sensor Is the Registration Sensor working correctly Go to step 10 Rep...

Страница 62: ...r stack The paper is within specification If Custom Mode is used the settings are correct Are all settings correct and is the paper within specification Go to step 2 Install fresh paper that is within...

Страница 63: ...1 2 on page 7 4 7 1 Scroll to Motors Fans Tests and press OK 2 Scroll to Exit Motor Forward and press OK Does the Exit Motor rotate Go to step 8 Go to Exit Motor on page 3 35 8 Do the Exit Rollers and...

Страница 64: ...Problem solved 3 1 Enter Service Diagnostics and select Sensor Tests 2 Scroll to Stacker Sensor test and press OK 3 Open the Stacker Rear Cover 4 Press and release the Stacker Exit Sensor Actuator Do...

Страница 65: ...eplace the Stacker Rollers as necessary RRP 10 14 on page 6 114 RRP 10 15 on page 6 115 9 1 Switch the printer power OFF 2 Remove the Stacker RRP 10 1 on page 6 101 3 Open the printer rear cover and c...

Страница 66: ...scraps and obstructions from the printer 2 Check the Duplex Belt Rollers and gears Check for contamination wear and obstructions Are the Duplex rollers gears and belt clean and in good condition Go to...

Страница 67: ...ex PWB 3 Measure the resistance on the disconnected plug between pin 1 and pin 2 between pin 1 and pin 3 between pin 1 and pin 4 and between pin 1 and pin 5 Are all four readings between 30 and 37 ohm...

Страница 68: ...sted Does the paper size displayed on the Front Panel display match the size of the paper actually loaded in the tray Replace the Engine Logic Board RRP 9 3 on page 6 89 Replace the Tray Size PWB RRP...

Страница 69: ...ront Cover Replace the Engine Logic Board RRP 9 3 on page 6 89 Go to step 6 6 1 Switch the printer power OFF 2 Remove the Left Interface Cover RRP 1 1 on page 6 6 Left Cover RRP 1 2 on page 6 7 and th...

Страница 70: ...ss OK 3 Insert and remove the Print Cartridge a few times Does the display alternate between Not Installed and Installed as you remove and replace the Print Cartridge Replace the Engine Logic Board RR...

Страница 71: ...cartridge installed and 3 3 VDC with the print cartridge removed Go to step 5 Go to step 3 3 Check the voltage between P J42 pin 3 and pin 1 Is the voltage 24 VDC Replace the TonerSensor RRP 5 2 on pa...

Страница 72: ...stalled and 3 3 VDC with the print cartridge removed Go to step 5 Go to step 3 3 Check the voltage between P J42 pin 3 and pin 1 Is the voltage 24 VDC Replace the TonerSensor RRP 5 2 on page 6 59 Go t...

Страница 73: ...n page 6 89 Image Processor Board RRP 9 2 on page 6 88 Front Panel RRP x x on page 6 14 Duplex Unit Troubleshooting Procedure Step Actions and Questions Yes No 1 1 Switch the printer power OFF 2 Remov...

Страница 74: ...ame ground Is the voltage 3 3 VDC Go to step 3 Replace the Engine Logic Board RRP 9 3 on page 6 89 3 1 Switch the printer power OFF 2 Properly install the Stacker on the printer 3 Switch the printer p...

Страница 75: ...4 10 on page 6 56 Go to step 5 5 Check the Connector Harness Assembly for proper connection and for defective wires Is the Harness in good condition Replace the Connector PWB RRP 9 7 on page 6 94 Repa...

Страница 76: ...essage reappear Go to step 2 Problem solved 2 1 Remove the affected tray Assembly 2 Push up the Low Paper Actuator manually and then release The Low Paper Actuator moves smoothly Go to step 3 Repair o...

Страница 77: ...h the printer power OFF 2 Remove the Left Interface Cover RRP 1 1 on page 6 6 Left Cover RRP 1 2 on page 6 7 and the Left Plate RRP 1 11 on page 6 16 3 Switch the printer power on 4 On the Engine Logi...

Страница 78: ...nually actuate the Tray 1 No Paper sensor Does the No Paper Actuator move smoothly Go to step 6 Replace the Tray 1 No Paper Actuator RRP 3 3 on page 6 30 6 1 Enter Service Diagnostics and select Senso...

Страница 79: ...uestions Yes No 1 Does the problem appear when using Tray 1 2 or 3 Go to step 2 Go to step 3 2 1 Verify the size of paper currently in the MPT Tray 2 Select Menus and press OK then 3 Select Printer Se...

Страница 80: ...hooting Procedure Step Actions and Questions Yes No 1 1 Enter Service Diagnostics 2 Print a test print from every tray Does the Error Code specify Tray 2 or Tray 3 Go to step 11 Go to step 2 2 Remove...

Страница 81: ...the following parts one at a time until the problem is resolved Stack Height Sensor RRP 3 4 on page 6 31 Feeder PWB RRP 3 9 on page 6 37 Size 1 PWB RRP 3 13 on page 6 42 Engine Logic Board RRP 9 3 on...

Страница 82: ...eder PWB RRP 11 9 on page 6 128 Size PWB RRP 11 19 on page 6 139 Engine Logic Board RRP 9 3 on page 6 89 19 Remove the tray now occupying the Tray 1 position and continue with Tray Motor Assembly Chec...

Страница 83: ...r open cheat the Front Cover Interlock 2 Enter Service Diagnostics and select Motor Fans Tests 3 Scroll to Main Motor and press OK 4 Visually inspect the Main Motor and Main Drive Gears Do the Main Mo...

Страница 84: ...he printer have a Tray 2 Go to step 12 Replace the Main Motor Assembly RRP 8 1 page 6 84 12 Scroll to Motor Tray 2 Feed and press OK Does the Main Motor rotate smoothly Go to step 13 Repair or replace...

Страница 85: ...n up Go to step 3 Go to Laser Assembly on page 3 17 3 1 Switch the printer power OFF 2 Remove the Left Interface Cover RRP 1 1 on page 6 6 the Left Cover RRP 1 2 on page 6 7 and the Left Plate RRP 1 1...

Страница 86: ...printer power OFF Wait a few minutes then switch the printer power on Does the error message reappear Go to Fuser Assembly on page 3 18 Go to step 2 2 Run 25 to 30 test prints Does the error message r...

Страница 87: ...e Fan Motor High Speed test still highlighted press OK Does the voltage change from 0 8 VDC to 0 0 VDC when you press OK Replace the LVPS RRP 9 5 on page 6 91 Replace the Engine Logic Board RRP 9 3 on...

Страница 88: ...ower OFF 2 Remove the Left Interface Cover RRP 1 1 on page 6 6 Left Cover RRP 1 2 on page 6 7 and the Left Plate RRP 1 11 on page 6 16 3 Switch the printer power on 4 On the Engine Logic Board measure...

Страница 89: ...wer on 4 On the Engine Logic Board check the voltage between P J33 pin 13 and frame ground Is the voltage 24 VDC Go to step 10 Go to step 3 3 On the Engine Logic Board check the voltage between P J33...

Страница 90: ...ing connector PL 2 2 on page 7 8 9 Check that the paper tray mating connector and the feeder mating connector are properly aligned when the tray is inserted into the feeder Are the mating connectors p...

Страница 91: ...two pins Go to step 14 Replace the paper tray mating connector PL 2 2 on page 7 8 14 Check that the paper tray mating connector and the feeder mating connector are properly aligned when the tray is in...

Страница 92: ...cuit Replace Engine Logic Board RRP 9 3 on page 6 89 Go to Stacker Full Sensor on page 3 37 Load Envelope Troubleshooting Procedure Step Actions and Questions Yes No 1 1 Enter Service Diagnostics and...

Страница 93: ...eeder PWB RRP 13 3 on page 6 159 If the problem persists replace the Envelope Feeder No Paper Sensor RRP 13 10 on page 6 166 Go to step 5 5 1 Remove the Front Cover RRP 1 6 on page 6 11 and the Left F...

Страница 94: ...s OK 3 Insert and remove the Print Cartridge a few times Does the display alternate between Not Installed and Installed as you remove and replace the Print Cartridge Replace the Engine Logic Board RRP...

Страница 95: ...te they are functioning properly For hard faults The health LED blinks according to the fault code The Front Panel LED blinks in unison with the health LED The last posted message to the Front Panel d...

Страница 96: ...B port failure E Net Port Failure Replace Image Processor Board RRP 9 2 on page 6 88 5 5 1 1 1 1 14 REAL TIME CLOCK Image Processor Board Timer failure Go to Image Processor Isolation on page 3 31 5 5...

Страница 97: ...ST_DEV_DIMM Ram Memory Slot 1 Rejected for POST_DEV_DIMM Ram Memory Slot 2 Rejected for POST_DEV_DIMM IDE Disk for POST_DEV_IDEOPT Parallel Port for POST_DEV_CENT 15 RAM DIMM RAM Error RAM DIMM Troubl...

Страница 98: ...the problem has been corrected Measurements Power and signal grounds are connected to frame ground You can perform all circuit troubleshooting using the metal frame chassis as the grounding point If...

Страница 99: ...f you later find the condition has not been corrected inform your manager in writing of the improper wiring Index of Troubleshooting Procedures Verifying AC Power 3 2 Print Cartridge Sensor Assembly 3...

Страница 100: ...and Neutral and between Line and Earth Ground should range from 198 to 264 VAC and the voltage between Neutral and Ground should be less than 3 VAC Is the AC line voltage within specification Go to s...

Страница 101: ...atch the line voltage Go to step 4 Go to step 3 3 1 Switch the printer power OFF 2 Replace fuse F1 125 V 10 A 250 V 3 A 3 Switch the printer power ON 4 Measure the voltage between both sides of the Fu...

Страница 102: ...ck switch as necessary 9 Check the voltages listed in the LVPS Voltages table Are all voltage measurements correct Return to Service Flowchart on page 2 2 or to the procedure that sent you here Go to...

Страница 103: ...It should be 5 0 VDC 3 Measure the voltage between P J281 pin 10 and frame ground It should be 3 3 VDC 4 Measure the voltage between P J281 pin 1 and frame ground It should be 24 0 VDC Are all the vol...

Страница 104: ...he printer power ON 4 Measure the voltages listed in Step 2 sub steps 2 through 4 Are all the voltages correct Repeat the step with the next disconnected plug Replace the component just connected to t...

Страница 105: ...nel display alternate between Toner Normal and Toner Low as you remove and replace the Print Cartridge Replace the Engine Logic Board RRP 9 3 on page 6 89 Go to step 4 4 1 Switch the printer power OFF...

Страница 106: ...orrect AC voltage is being supplied to the printer Go to step 3 Notify customer that the power is out of specification 3 Perform DC Power LVPS on page 3 4 then return here Did DC Power LVPS indicate t...

Страница 107: ...page 6 90 Replace the LVPS RRP 9 5 on page 6 91 11 1 Switch the printer power OFF 2 Remove any options connected to the Image Processor Board 3 Reconnect J910 to the Image Processor Board 4 Switch the...

Страница 108: ...power ON 5 On the Image Processor Board check the voltages between each pin of J790 and frame ground Are all the voltages correct when J790 is disconnected Go to step 8 Go to step 2 2 On the Image Pro...

Страница 109: ...LVPS RRP 9 5 on page 6 91 8 1 Switch the printer power OFF 2 Reconnect J790 to the Image Processor Board 3 Switch the printer power ON 4 Check the voltages between the pins listed in the table in ste...

Страница 110: ...e 7 2 Erratic Printer Operation Troubleshooting Procedure Step Actions and Questions Yes No 1 1 Disconnect all host cables 2 Enter Service Diagnostics and select Test Print Run 15 to 20 test prints Do...

Страница 111: ...n RRP 9 1 page 6 87 P J284 Front Interlock Switch RRP 9 9 page 6 96 P J1 5 VDC Power Supply RRP 9 4 page 6 90 5 Connect the power cord 6 Switch the printer power ON and measure the voltages listed her...

Страница 112: ...J27 Fuser Sensors RRP 6 2 on page 6 66 4 Switch the printer power ON and measure the voltages listed in Step 1 Are all voltages correct Go to step 5 Replace the Engine Logic Board RRP 9 3 on page 6 8...

Страница 113: ...Go to step 7 7 On the Engine Logic Board check the voltage between P J28 pin 7 and frame ground Is the voltage 5 0 VDC Replace the Engine Logic Board RRP 9 3 on page 6 89 Replace the LVPS RRP 9 5 on...

Страница 114: ...step 2 2 1 Switch the printer power OFF 2 Remove the Left Interface Cover RRP 1 1 on page 6 6 Left Cover RRP 1 2 on page 6 7 and the Left Plate RRP 1 11 on page 6 16 3 Switch the printer power ON 4 Ch...

Страница 115: ...e voltage 5 0 VDC Replace the Engine Logic Board RRP 9 3 on page 6 89 Go to Print Cartridge Sensor Assembly on page 3 24 8 Measure the voltage between P J21 pin 9 and frame ground Is the voltage 5 0 V...

Страница 116: ...ween P11 pin 1 and pin 2 Is there less than 5 ohms resistance Go to step 5 Repair or replace the Fuser Harness Assembly RRP 6 3 on page 6 67 5 1 Reconnect P J11 and disconnect P J27 from the Engine Lo...

Страница 117: ...power OFF 2 Remove the Left Interface Cover RRP 1 1 on page 6 6 Left Cover RRP 1 2 on page 6 7 and the Left Plate RRP 1 11 on page 6 16 3 Switch the printer power ON 4 On the Engine Logic Board measur...

Страница 118: ...power OFF 2 Remove the Left Interface Cover RRP 1 1 on page 6 6 Left Cover RRP 1 2 on page 6 7 and the Left Plate RRP 1 11 on page 6 16 3 Switch the printer power ON 4 On the Engine Logic Board measu...

Страница 119: ...FF 2 Remove the Left Interface Cover RRP 1 1 on page 6 6 Left Cover RRP 1 2 on page 6 7 and the Left Plate RRP 1 11 on page 6 16 3 Switch the printer power ON 4 On the Engine Logic Board measure the v...

Страница 120: ...connect P J31 to the Engine Logic Board Switch the printer power ON 3 On the Engine Logic Board measure the voltage between P J31 pin 3 and frame ground Is there 3 3 VDC between P J31 pin 3 and frame...

Страница 121: ...the printer 0 134 VDC 3 25 VDC Middle pin on sensor 0 VDC 0 VDC Bottom pin on sensor 1 2 VDC 1 2 VDC Print Cartridge Sensor Assembly Troubleshooting Procedure Step Actions and Questions Yes No 1 1 Op...

Страница 122: ...ame ground Is the voltage 5 0 VDC Go to step 5 Replace the Engine Logic Board RRP 9 3 on page 6 89 5 1 Check the voltage between P J25 pin 3 and frame ground 2 Slide the Print Cartridge out and back i...

Страница 123: ...frame ground Is the voltage 24 VDC Go to step 2 Go to DC Power LVPS on page 3 4 2 On the left side of the paper tray measure the motor winding resistance from the middle contact to the lower contact...

Страница 124: ...145 to 165 ohms Replace the Connector PWB 9 7 page 6 98 Replace the Registration Clutch RRP 5 5 on page 6 62 Replace the Engine Logic Board RRP 9 3 on page 6 89 4 1 Reconnect P J23 2 Switch the printe...

Страница 125: ...eft side of the Paper Tray measure the resistance between the upper and lower contacts on the Paper Feeder Connector Is there continuity between the two contacts Go to step 5 Replace the Paper Feeder...

Страница 126: ...to step 3 3 1 Switch the printer power OFF 2 Remove the Left Interface Cover RRP 1 1 on page 6 6 Left Cover RRP 1 2 on page 6 7 and the Left Plate RRP 1 11 on page 6 16 3 Switch the printer power ON 4...

Страница 127: ...e Connector PWB RRP 9 7 on page 6 94 Replace the MPT Pick Up Solenoid RRP 4 9 page 6 55 4 1 Reconnect P J23 2 Switch the printer power ON 3 Check the voltage between P J23 pin 6 and frame ground Is th...

Страница 128: ...ower ON Does the printer boot up correctly and is Ready displayed on the Front Panel Problem solved Replace the Image Processor Board RRP 9 2 on page 6 88 3 1 Switch the printer power OFF 2 Reinstall...

Страница 129: ...tch 3 Enter Service Diagnostics and select Component Checks 4 Scroll to each of the high voltage tests page 3 32 5 Measure the voltage between the contact listed and frame ground Press the Enter Key A...

Страница 130: ...Cartridge Are the terminals in good condition and contacting properly when the cartridge is installed Go to step 4 Replace as necessary Transport Chute Assembly RRP 6 1 on page 6 65 Print Cartridge P...

Страница 131: ...th Paper and Without Paper as you block and unblock the sensor Replace the Engine Logic Board RRP 9 3 on page 6 89 Go to step 3 3 1 Switch the printer power OFF 2 Remove the Left Interface Cover RRP 1...

Страница 132: ...Motor rotate Go to step 3 Go to step 5 3 Scroll to Exit Motor Reverse High and press OK Does the Exit Motor run in reverse at high speed Go to step 4 Go to step 5 4 Scroll to Exit Motor Reverse Low a...

Страница 133: ...eeder 2 Disconnect P J651 from the Feed Clutch 3 Measure the resistance between the two pins on the feed clutch Does the resistance measure 140 to 170 ohms Replace the Feeder PWB RRP 11 9 page 6 128 I...

Страница 134: ...power OFF 2 Remove the Left Interface Cover RRP 1 1 on page 6 6 Left Cover RRP 1 2 on page 6 7 and the Left Plate RRP 1 11 on page 6 16 3 Switch the printer power ON 4 On the Engine Logic Board measur...

Страница 135: ...connected plug measure the resistance between pins 1 and 3 pins 1 and 5 pins 2 and 4 and between pins 2 and 6 Does the resistance measure between 245 and 265 ohms Replace the Stacker PWB RRP 10 7 on p...

Страница 136: ...RP 13 12 on page 6 168 Replace the belts as necessary Envelope No Paper Sensor Troubleshooting Procedure Step Actions and Questions Yes No 1 1 Enter Service Diagnostics and select Sensor Tests 2 Scrol...

Страница 137: ...in 5 on the Connector PWB and P J23 Pin 3 on the Engine Logic Board Is there continuity between the pins Replace the Envelope Connector Assembly RRP 4 10 on page 6 56 Go to step 6 6 Check the Connecto...

Страница 138: ...istance in evaluating image quality problems is available in the Diagnostics Pages on the Printable Pages Menu These pages contain detailed explanations of print quality and image quality problems alo...

Страница 139: ...curl cuts folds or embossed marks page 3 71 RESOLUTION At 600 dpi the two pixel lines and halftone patches cannot be reproduced clearly on the print page 3 72 SPOT DELETIONS Solid areas are marked wit...

Страница 140: ...Phaser 4400 Laser Printer Service Manual 3 43 Test Print...

Страница 141: ...er larger than 0 5 mm visible on test prints Are there deletions on the test prints Go to step 2 Go to Fusing 2 Are there vertical in process direction Line Band deletions present Go to Vertical Delet...

Страница 142: ...nvironment will affect the warm up time The weight lb gsm or composition such as rag content of the paper or transparency will affect the fusing of prints High humidity will have an adverse effect on...

Страница 143: ...diagonal lines should be clear and continuous The diagonal lines might appear to be narrower than the others Arrow 2 The text paragraphs should be roughly equal in density Arrow 3 The half tone patch...

Страница 144: ...he image will be shifted left Measure the registration on two consecutive Test Prints Fold the paper in half side edge to side edge Observe the fold line of the paper with reference to the cross hairs...

Страница 145: ...nt Otherwise the image will be shifted left Measure the registration on two consecutive Test Prints 1 Fold the paper in half Lead Edge to Trail Edge 2 Observe the fold line of the paper with reference...

Страница 146: ...rvice Diagnostics select Engine Test Print and press OK 2 Scroll to Print Test Pattern and press OK 3 Measure the dimensions A and B on two consecutive test patterns Is the difference between A and B...

Страница 147: ...ions and Questions Yes No 1 On the Main Menu select Printable Pages Menu 2 Scroll to Print Test Prints and press OK 3 Inspect the ladder chart test pattern as shown in the figure Is the pattern free f...

Страница 148: ...rger than or equal to 0 5 mm visible on the prints There should be no more than 1 spot measuring between 0 4 mm and 0 5 mm visible on the print There should be no more than 16 spots measuring between...

Страница 149: ...to Service Flowchart on page 2 2 Go to step 2 2 Are there dark streaks present on the Test Prints Go to page 3 63 page 3 65 Streaks Go to step 3 3 Is there a residual image ghost on the Test Print Go...

Страница 150: ...procedures should always be performed before beginning any Image quality Repair procedure Be sure that the paper meets printer specifications Changing the paper or using paper from a previously unopen...

Страница 151: ...nts Troubleshooting Procedure Step Actions and Questions Yes No 1 1 Load fresh dry paper 2 Print a test print Does the image density meet specifications Problem solved Go to step 2 2 1 Install a new P...

Страница 152: ...nd switch OFF the printer power halfway through the print cycle Carefully remove the Print Cartridge and inspect the toner image on the drum just before the transfer area Transfer Roller Is the image...

Страница 153: ...s Yes No 1 1 Enter Service Diagnostics and select Engine Test Print 2 Scroll to Print Quantity and press OK 3 Select 5 then press OK 4 Scroll to Print Test Pattern and press OK Are the test prints bla...

Страница 154: ...t and free of contamination Go to step 7 Replace the Transfer Roller Assembly RRP 7 1 on page 6 79 7 1 Generate a Test Print as in step 1 and switch OFF the printer power halfway through the print cyc...

Страница 155: ...t side of the Print Cartridge and in the Print Cartridge Side Guide in the printer are clean Ensure the machine covers are in place and fit well so no outside light can enter the machine Black Prints...

Страница 156: ...the Print Cartridge Side Guide in the printer are clean Ensure there are no obstructions in the Laser path Check that rollers and other components in the paper path are clean and unobstructed Vertical...

Страница 157: ...user will be hot 1 Open the Rear Cover and remove the Fuser Assembly 2 Rotate the fuser idler gear manually and inspect the Heat Roller 3 Open the fuser jam access cover 4 Rotate the fuser idler gear...

Страница 158: ...Check that the paper supply is dry and fresh Inspect the printer paper path for items such as staples paper clips and paper scraps Check installation of the Print Cartridge Check that the Print Cartri...

Страница 159: ...a test print Is the problem still present Go to step 4 Problem solved 4 1 Install a new Print Cartridge 2 Print a test print Is the problem still present Go to step 5 Problem solved 5 Inspect the Tra...

Страница 160: ...ver 4 Rotate the fuser idler gear manually and inspect the Pressure Roller Are the Heat Roller and the Pressure Roller free of surface defects and contamination Go to step 9 Replace the Fuser Assembly...

Страница 161: ...3 Go to step 2 2 1 Exit Service Diagnostics 2 When the printer is Ready scroll to Printable Pages and press OK 3 Scroll to Print Configuration Pages and press OK Do the prints have vertical streaks Re...

Страница 162: ...ght side of the Print Cartridge and in the Print Cartridge Side Guide in the printer are clean 6 Warning If the printer has been switched on the Fuser will be hot 1 Open the Rear Cover and remove the...

Страница 163: ...appears to be with the host computer or the cables If theproblems persist replace the Image Processor Board RRP 9 2 on page 6 88 3 1 Install a new Print Cartridge 2 Print a Test Print Are the horizont...

Страница 164: ...transfer area Transfer Roller Was the toner image on the Drum transferred to the paper along with any horizontal streaks Go to step 9 Replace the Transfer Roller Assembly RRP 7 1 on page 6 79 9 Warnin...

Страница 165: ...that the Print Cartridge ground contacts on the right side of the Print Cartridge and in the Print Cartridge Side Guide in the printer are clean Check that rollers and other components in the paper p...

Страница 166: ...f the printer has been switched on the Fuser will be hot 1 Open the Rear Cover 2 Remove the Fuser Assembly 3 Rotate the fuser idler gear manually and inspect the Heat Roller 4 Open fuser jam access co...

Страница 167: ...s on page 3 54 5 1 Open the Rear Cover 2 Remove the Fuser Assembly 3 Rotate the fuser idler gear manually and inspect the Heat Roller 4 Open the fuser jam access cover Rotate the fuser idler gear manu...

Страница 168: ...y standard paper Print a Test Print Is the paper still damaged Go to step 3 Problem solved 3 Warning If the printer has been switched on the Fuser will be hot 1 Open the Rear Cover and remove the Fuse...

Страница 169: ...fective component is found RRP 6 2 Fuser Assembly on page 6 66 RRP 6 1 Transport Chute Assembly on page 6 65 RRP 7 1 Transfer Roller Assembly on page 6 79 RRP 4 1 MPT Chute Assembly on page 6 44 RRP 4...

Страница 170: ...artridge and in the Print Cartridge Side Guide in the printer are clean Spot Deletions Troubleshooting Procedure Step Actions and Questions Yes No 1 1 Load fresh dry paper 2 Print a test print Is the...

Страница 171: ...e fuser idler gear manually and inspect the Pressure Roller Are the Heat Roller and the Pressure Roller free of surface defects and contamination Go to step 5 Replace the Fuser Assembly RRP 6 2 on pag...

Страница 172: ...e clean Verify the paper is within the specifications on the Paper Tips Pages 4 Do the defects occur every 94 mm 3 7 in 104 mm 4 10 in Replace the Fuser Assembly RRP 6 2 on page 6 66 Residual Image Tr...

Страница 173: ...Fuser will be hot 1 Open the Rear Cover and remove the Fuser Assembly 2 Rotate the fuser idler gear manually and inspect the Heat Roller 3 Open the fuser jam access cover 4 Rotate the fuser idler gear...

Страница 174: ...nd switch OFF the printer power halfway through the print cycle 2 Carefully remove the Print Cartridge and inspect the toner image on the drum just before the transfer area Transfer Roller Are the und...

Страница 175: ...en Density Troubleshooting Procedure Step Actions and Questions Yes No 1 Print a Test Print Does the Test Print output image contain uneven print Go to step 2 Go to Service Flowchart on page 2 2 2 1 I...

Страница 176: ...for contamination on the Fuser Roller or Pressure Roller The Fuser Assembly is in good condition Go to step 5 Replace the Fuser Assembly RRP 6 2 on page 6 66 5 Panic stop the printer half way through...

Страница 177: ...ck actuation and for obstructions or contamination Clean or replace as necessary Check the Registration Rolls Clean or replace if necessary Check the Transfer Roller Roller and bearings Clean or repla...

Страница 178: ...Tray 2 Retard Pad Retard Roller Clean or replace if necessary Check the Tray 2 Nudger Roller Clean or replace if necessary Check the Tray 2 Transport Rolls Check for obstructions or contamination Cle...

Страница 179: ...Does misregistration occur in the horizontal scan direction Go to step 7 Go to step 5 5 Have the customer send another print job Is the print image properly registered Problem solved Have the customer...

Страница 180: ...within specification Check the paper path for any obstructions or debris Skips Smears Troubleshooting Procedure Step Actions and Questions Yes No 1 Print a test print Does the image have skips or sme...

Страница 181: ...3 84 Phaser 4400 Laser Printer Service Manual...

Страница 182: ...er s Printable Pages Menu when you select Print Test Prints The other is the Engine Test Print which is stored in the Engine Logic Board and is accessible through the Engine Test Print menu in Service...

Страница 183: ...print parameter that you want to set or change and press OK In most cases you are prompted to choose from several alternatives such as choosing the input tray In other cases Job Offset for instance if...

Страница 184: ...Phaser 4400 Laser Printer Service Manual 4 3...

Страница 185: ...Printer Service Manual Engine Test Print The Engine Test Print is stored on the Engine Logic Board and is used for checking the functionality of various print engine components and for making the reg...

Страница 186: ...o that the quantity is correct press the Back key to enter the selection 6 Scroll to Print Test Pattern and press OK to print an Engine Test Pattern Note The measurement should be made on two consecut...

Страница 187: ...he distance from the left edge of the paper to the edge of the thick vertical line The measurement should be 5 mm 2 mm 8 Repeat steps 1 through 7 until correct measurements are achieved 9 Perform Regi...

Страница 188: ...job defaults front panel language Intelligent ready MPT Tray setup Tray 1 3 setup startup page front panel intensity front panel contrast PostScript error information and energy star to their default...

Страница 189: ...scroll to Supplies Info Menu and press OK 2 Scroll to Reset Fuser Life and press OK 3 Reset NVRAM is highlighted press OK 4 Highlight Reset NVRAM and Reset Printer NOW and press OK to reset all the se...

Страница 190: ...Phaser 4400 Laser Printer Service Manual 4 9 Print Engine NVRAM There is no single reset for the Print Engine NVRAM...

Страница 191: ...4 10 Phaser 4400 Laser Printer Service Manual...

Страница 192: ...commended Tools Toner vacuum cleaner Clean water Clean dry lint free cloth Black light protective bag Cleaning Caution Never apply alcohol to any parts in the printer Note Never use a damp cloth to cl...

Страница 193: ...5 2 Phaser 4400 Laser Printer Service Manual...

Страница 194: ...force to either remove or install a part Locations such as left right front or rear given in the repairs assume you are facing the printer front panel The Print Cartridge should be removed and stored...

Страница 195: ...Tray Assembly 6 48 RRP 4 5 MPT No Paper Actuator 6 50 RRP 4 6 Tray Pick Up 6 51 RRP 4 7 Retard Pad Assembly 6 52 RRP 4 8 MPT No Paper Sensor 6 53 RRP 4 9 MPT Pick Up Solenoid 6 55 RRP 4 10 Envelope Co...

Страница 196: ...tch Assembly 6 96 RRP 9 10 Rear Interlock Switch Assembly 6 97 RRP 9 11 Stacker Harness Assembly 6 98 RRP 9 12 Duplex Harness Assembly 6 99 Stacker 6 101 RRP 10 1 Stacker 6 101 RRP 10 2 Exit Tray Exte...

Страница 197: ...ow Paper Sensor 6 133 RRP 11 15 Feeder Socket 6 134 RRP 11 16 550 Sheet Feeder Size Harness Assembly 6 135 RRP 11 17 Size Sensor Housing Assembly 6 136 RRP 11 18 Size Sensor Actuators 6 138 RRP 11 19...

Страница 198: ...RRP 13 6 Exit Sensor Assembly 6 162 RRP 13 7 Weight Arm 6 163 RRP 13 8 Tray Extension 6 164 RRP 13 9 No Paper Actuator 6 165 RRP 13 10 No Paper Sensor 6 166 RRP 13 11 Gear Cover 6 167 RRP 13 12 Feed...

Страница 199: ...Trays RRP 1 1 Left Interface Cover See the Parts List on page 7 2 Warning Switch off the power and disconnect the Power Cord 1 Loosen the two thumb screws that secure the Left Interface Cover 2 Slide...

Страница 200: ...he Parts List on page 7 2 Warning Switch off the power and disconnect the Power Cord 1 Remove the Left Interface Cover RRP 1 1 Left Interface Cover on page 6 6 2 Remove the two screws securing the Lef...

Страница 201: ...he Parts List on page 7 2 Warning Switch off the power and disconnect the Power Cord 1 Squeeze the cover release and open the Rear Cover Assembly 2 Push the two locking tabs at the rear of Option Cove...

Страница 202: ...emove Tray 1 2 Remove the Front Cover Assembly RRP 1 6 Front Cover Assembly on page 6 11 3 Remove the Left Front Cover RRP 1 7 Left Front Cover on page 6 12 4 Open the Rear Cover Assembly 5 Remove the...

Страница 203: ...Front Cover RRP 1 7 Left Front Cover on page 6 12 4 Open the Rear Cover Assembly 5 Remove the Top Cover Assembly RRP 1 4 Top Cover Assembly on page 6 9 6 Remove the four screws securing the Right Cov...

Страница 204: ...he power and disconnect the Power Cord 1 Open the Front Cover Assembly 2 Disconnect the spring then slide the Cover Stopper to the left or right and remove from the right cover 3 Remove the K clip tha...

Страница 205: ...Warning Switch off the power and disconnect the Power Cord 1 Remove Tray 1 2 Remove the Front Cover Assembly RRP 1 6 Front Cover Assembly on page 6 11 3 Remove the three screws securing the Left Front...

Страница 206: ...r and disconnect the Power Cord 1 Open the Rear Cover Assembly by squeezing the clips 2 Lift the lead edge of the locking tab to release and remove the Stopper from the cover 3 Slide the Pivot Stopper...

Страница 207: ...y See the Parts List on page 7 2 Warning Switch off the power and disconnect the Power Cord 1 Remove the Top Cover Assembly RRP 1 4 Top Cover Assembly on page 6 9 2 Remove the four screws securing the...

Страница 208: ...witch off the power and disconnect the Power Cord 1 Remove Rear Cover Assembly RRP 1 8 Rear Cover Assembly on page 6 13 2 Remove the screw that secures the Stopper to the printer 3 Remove the two scre...

Страница 209: ...ning Switch off the power and disconnect the Power Cord 1 Remove Tray 1 2 Remove the Left Interface Cover RRP 1 1 Left Interface Cover on page 6 6 3 Remove the Left Cover RRP 1 2 Left Cover on page 6...

Страница 210: ...ver RRP 1 1 Left Interface Cover on page 6 6 3 Remove the Left Cover RRP 1 2 Left Cover on page 6 7 4 Remove the Front Cover Assembly RRP 1 6 Front Cover Assembly on page 6 11 5 Remove the Left Front...

Страница 211: ...Manual Tray 1 RRP 2 1 Retard Roller Assembly See the Parts List on page 7 6 1 Remove Tray 1 2 Release the left and right latches of Tray 1 3 Open the Retard Chute 4 Lift the locking tab and remove th...

Страница 212: ...Phaser 4400 Laser Printer Service Manual 6 19 Retard Roller Assembly...

Страница 213: ...ease the left and right latches of Tray 1 3 Open the Retard Chute 4 Lift the locking tab and remove the Retard Roller Assembly 5 Remove the Friction Clutch Assembly from the shaft Replacement Reinstal...

Страница 214: ...Phaser 4400 Laser Printer Service Manual 6 21 Retard Roller Friction Clutch Assembly...

Страница 215: ...etard Spring See the Parts List on page 7 6 1 Remove Tray 1 2 Release the left and right latches of Tray 1 3 Open the Retard Chute 4 Release the two Locking Tabs and lift the Retard Assembly 5 Remove...

Страница 216: ...Phaser 4400 Laser Printer Service Manual 6 23 Replacement Reinstall the components in the reverse order Ensure that the tab on the clutch is positioned on the pin on the Retard Shaft Retard Spring...

Страница 217: ...ight Motor Brackets to the tray 3 Remove both mounting brackets and motor springs Note It may be necessary to use a scribe or small screwdriver to lift the locking tabs to disconnect P J672 4 Press th...

Страница 218: ...Phaser 4400 Laser Printer Service Manual 6 25 Motor Assembly...

Страница 219: ...et to the tray 3 Remove the Motor Spring Note It may be necessary to use a scribe or small screwdriver to lift the locking tabs to disconnect P J672 4 Disconnect P J672 from the Socket Guide 5 Remove...

Страница 220: ...Phaser 4400 Laser Printer Service Manual 6 27 Connector and Socket Guide...

Страница 221: ...ont Cover Assembly on page 6 11 5 Remove the Left Front Cover RRP 1 7 Left Front Cover on page 6 12 6 Remove the Left Plate RRP 1 11 Left Plate on page 6 16 7 Remove the Plate Handle RRP 1 12 Plate Ha...

Страница 222: ...2 6 Remove the Left Plate RRP 1 11 Left Plate on page 6 16 7 Remove the Plate Handle RRP 1 12 Plate Handle on page 6 17 8 Open Rear Door 9 Remove the Top Cover Assembly RRP 1 4 Top Cover Assembly on p...

Страница 223: ...d remove the Duplex Unit RRP 12 1 Duplex Unit on page 6 141 3 Rotate the No Paper Actuator up until the left end of the actuator can be removed from the support Remove the actuator Note If removing or...

Страница 224: ...12 1 Duplex Unit on page 6 141 3 Remove the No Paper Actuator RRP 3 3 Tray 1 No Paper Actuator on page 6 30 4 Release the five hooks and remove the Stack Height Sensor 5 Disconnect P J662 from the sen...

Страница 225: ...Remove the Duplex Unit if installed RRP 12 1 Duplex Unit on page 6 141 3 Release the five hooks and remove the Low Paper Sensor 4 Disconnect P J661 from the sensor Note If removing or replacing the se...

Страница 226: ...he Left Plate RRP 1 11 Left Plate on page 6 16 5 Remove the Plate Handle RRP 1 12 Plate Handle on page 6 17 6 Remove the Top Cover Assembly RRP 1 4 Top Cover Assembly on page 6 9 7 Remove the Right Co...

Страница 227: ...Clutch Assembly to the Feeder 13 Disconnect P J651 from the clutch 14 Remove the Feed Clutch Assembly Feed Clutch Assembly Replacement Reinstall the components in the reverse order Ensure that all al...

Страница 228: ...on page 6 16 7 Remove the Plate Handle RRP 1 12 Plate Handle on page 6 17 8 Open Rear Door 9 Remove the Top Cover Assembly RRP 1 4 Top Cover Assembly on page 6 9 10 Remove the Right Cover RRP 1 5 Righ...

Страница 229: ...ed Rollers See the Parts List on page 7 10 Warning Switch off the power and disconnect the Power Cord 1 Remove Tray 1 2 Release the locking tab on the Front Feed Roller and slide the roller to the rig...

Страница 230: ...ly on page 6 11 5 Remove the Left Front Cover RRP 1 7 Left Front Cover on page 6 12 6 Remove the Left Plate RRP 1 11 Left Plate on page 6 16 7 Remove the Plate Handle RRP 1 12 Plate Handle on page 6 1...

Страница 231: ...6 38 Phaser 4400 Laser Printer Service Manual Feeder PWB...

Страница 232: ...page 6 12 6 Remove the Left Plate RRP 1 11 Left Plate on page 6 16 7 Remove the Plate Handle RRP 1 12 Plate Handle on page 6 17 8 Open Rear Door 9 Remove the Top Cover Assembly RRP 1 4 Top Cover Assem...

Страница 233: ...t Cover on page 6 7 4 Remove the Front Cover Assembly RRP 1 6 Front Cover Assembly on page 6 11 5 Remove the Left Front Cover Assembly RRP 1 7 Left Front Cover on page 6 12 6 Remove the Left Plate RRP...

Страница 234: ...late Handle on page 6 17 7 Remove the Size Sensor Housing RRP 3 11 Size Sensor Housing on page 6 40 Note Observe orientation of switch actuators before removal 8 Remove the three screws that secure th...

Страница 235: ...RRP 1 2 Left Cover on page 6 7 5 Remove the Front Cover Assembly RRP 1 6 Front Cover Assembly on page 6 11 6 Remove the Left Front Cover Assembly RRP 1 7 Left Front Cover on page 6 12 7 Remove the Le...

Страница 236: ...e the Front Cover Assembly RRP 1 6 Front Cover Assembly on page 6 11 5 Remove the Left Front Cover Assembly RRP 1 7 Left Front Cover on page 6 12 6 Remove the Left Plate RRP 1 11 Left Plate on page 6...

Страница 237: ...ay 1 2 Remove the Front Cover Assembly RRP 1 6 Front Cover Assembly on page 6 11 3 Remove the Left Front Cover RRP 1 7 Left Front Cover on page 6 12 4 Disconnect P J41 P J44 and P J45 from the Connect...

Страница 238: ...Front Cover on page 6 12 4 Remove the MPT Chute Assembly RRP 4 1 MPT Chute Assembly on page 6 44 5 Remove the MPT Pick Up Gear Spring 6 Lift the locking tab and remove the Pick Up Gear 7 Lift the lock...

Страница 239: ...6 46 Phaser 4400 Laser Printer Service Manual MPT Pick Up Cam MPT Roller Assembly...

Страница 240: ...ng Switch off the power and disconnect the Power Cord 1 Open the Front Cover 2 Lift the locking tab and slide the right collar to the right 3 Slide the MPT Feed Roller to the right and remove Replacem...

Страница 241: ...nt Cover RRP 1 7 Left Front Cover on page 6 12 4 Remove the MPT Chute Assembly RRP 4 1 MPT Chute Assembly on page 6 44 5 Remove the MPT Feed Roller Assembly RRP 4 2 MPT Feed Roller Assembly on page 6...

Страница 242: ...Bottom Tray Assembly Replacement Reinstall the components in the reverse order Note After replacing the tray bottom ensure that the sleeves on the Tray Bottom fit over the two posts on the MPT frame S...

Страница 243: ...er Assembly on page 6 11 3 Remove the Left Front Cover RRP 1 7 Left Front Cover on page 6 12 4 Remove the MPT Chute Assembly RRP 4 1 MPT Chute Assembly on page 6 44 5 Remove the MPT Feed Roller Assemb...

Страница 244: ...Cover Assembly on page 6 11 3 Remove the Left Front Cover RRP 1 7 Left Front Cover on page 6 12 4 Remove the MPT Chute Assembly RRP 4 1 MPT Chute Assembly on page 6 44 5 Remove the MPT Feed Roller As...

Страница 245: ...e the Left Front Cover RRP 1 7 Left Front Cover on page 6 12 4 Remove the MPT Chute Assembly RRP 4 1 MPT Chute Assembly on page 6 44 5 Remove the MPT Feed Roller Assembly RRP 4 2 MPT Feed Roller Assem...

Страница 246: ...RRP 1 7 Left Front Cover on page 6 12 4 Remove the MPT Chute Assembly RRP 4 1 MPT Chute Assembly on page 6 44 5 Remove the MPT Feed Roller Assembly RRP 4 2 MPT Feed Roller Assembly on page 6 45 6 Open...

Страница 247: ...6 54 Phaser 4400 Laser Printer Service Manual MPT No Paper Sensor...

Страница 248: ...1 2 Remove the Front Cover Assembly RRP 1 6 Front Cover Assembly on page 6 11 3 Remove the Left Front Cover RRP 1 7 Left Front Cover on page 6 12 4 Remove the MPT Chute Assembly RRP 4 1 MPT Chute Asse...

Страница 249: ...Assembly on page 6 11 3 Remove the MPT Chute Assembly RRP 4 1 MPT Chute Assembly on page 6 44 4 Remove the MPT Pickup Gear and Spring step 5 in RRP 4 9 MPT Pick Up Solenoid on page 6 55 5 Remove the...

Страница 250: ...Cover Assembly on page 6 11 3 Remove the Left Front Cover RRP 1 7 Left Front Cover on page 6 12 4 Remove the MPT Chute Assembly RRP 4 1 MPT Chute Assembly on page 6 44 5 Using a screwdriver slide Shaf...

Страница 251: ...6 58 Phaser 4400 Laser Printer Service Manual Paper Handler Assembly Paper Handler Assembly Removal...

Страница 252: ...14 Warning Switch off the power and disconnect the Power Cord 1 Remove Tray 1 2 Remove the Front Cover Assembly RRP 1 6 Front Cover Assembly on page 6 11 3 Release the left locking tab and remove the...

Страница 253: ...ve Tray 1 2 Remove the Front Cover Assembly RRP 1 6 Front Cover Assembly on page 6 11 3 Remove the MPT Chute Assembly RRP 4 1 MPT Chute Assembly on page 6 44 4 Open the Upper Chute 5 Disconnect the ri...

Страница 254: ...Cover RRP 1 7 Left Front Cover on page 6 12 4 Remove the MPT Chute Assembly RRP 4 1 MPT Chute Assembly on page 6 44 5 Remove the Paper Handler Assembly RRP 5 1 Paper Handler Assembly on page 6 57 6 Re...

Страница 255: ...andler Assembly RRP 5 1 Paper Handler Assembly on page 6 57 6 Remove the E ring that secures the Registration Clutch to the Paper Handler Assembly as shown 7 Slide the clutch out and disconnect P J453...

Страница 256: ...silver colored 11 Squeeze and hold the Upper Chute and Inlet Chute together Align the hole in the chute with the tab on the Left Bearing Remove the Left Bearing from the Metal Registration Roller Note...

Страница 257: ...6 64 Phaser 4400 Laser Printer Service Manual Registration Springs Rubber Registration Roller...

Страница 258: ...sembly RRP 4 1 MPT Chute Assembly on page 6 44 5 Remove the Paper Handler Assembly RRP 5 1 Paper Handler Assembly on page 6 57 6 Remove the Transfer Roller Assembly RRP 7 1 Transfer Roller Assembly on...

Страница 259: ...7 16 Warning Switch off the power and disconnect the Power Cord The Fuser may be hot 1 Open the Rear Cover Assembly 2 Remove Duplex Unit if installed RRP 12 1 Duplex Unit on page 6 141 3 Remove the tw...

Страница 260: ...Assembly RRP 4 1 MPT Chute Assembly on page 6 44 12 Remove the Paper Handler Assembly RRP 5 1 Paper Handler Assembly on page 6 57 13 Remove the Transport Chute Assembly RRP 6 1 Transport Chute Assemb...

Страница 261: ...6 68 Phaser 4400 Laser Printer Service Manual Fuser Harness Assembly...

Страница 262: ...r RRP 1 7 Left Front Cover on page 6 12 5 Remove the Left Cover RRP 1 2 Left Cover on page 6 7 6 Remove the Left Plate RRP 1 11 Left Plate on page 6 16 7 Remove the Top Cover Assembly RRP 1 4 Top Cove...

Страница 263: ...6 70 Phaser 4400 Laser Printer Service Manual Exit Chute Assembly...

Страница 264: ...RP 1 7 Left Front Cover on page 6 12 5 Remove the Left Cover RRP 1 2 Left Cover on page 6 7 6 Remove the Left Plate RRP 1 11 Left Plate on page 6 16 7 Remove the Top Cover Assembly RRP 1 4 Top Cover A...

Страница 265: ...ve Tray 1 2 Remove the Left Interface Cover RRP 1 1 Left Interface Cover on page 6 6 3 Remove the Top Cover Assembly RRP 1 4 Top Cover Assembly on page 6 9 4 Rotate the Output Tray Full Actuator away...

Страница 266: ...Rear Cover Assembly on page 6 13 8 Remove the Interlock Cover RRP 1 10 Interlock Cover on page 6 15 9 Remove the Left Plate RRP 1 11 Left Plate on page 6 16 10 Remove the Exit Chute Assembly RRP 6 4 E...

Страница 267: ...6 74 Phaser 4400 Laser Printer Service Manual Replacement Reinstall the components in the reverse order Exit 17 and Exit 32 Gears...

Страница 268: ...Phaser 4400 Laser Printer Service Manual 6 75 Mid 1 Roller Assembly Mid 2 Roller Assembly...

Страница 269: ...1 1 Left Interface Cover on page 6 6 3 Remove the Left Cover RRP 1 2 Left Cover on page 6 7 4 Remove the Top Cover Assembly RRP 1 4 Top Cover Assembly on page 6 9 5 Remove the Rear Cover Assembly RRP...

Страница 270: ...disengaging the wiring harness on each end Note The Heat Rod must be removed before the Upper Cover Assembly to avoid breakage 5 Invert the Fuser Assembly to access the Fuser Heat Rod 6 Remove the thr...

Страница 271: ...6 78 Phaser 4400 Laser Printer Service Manual Heat Rod Fuser Upper Cover...

Страница 272: ...sfer Roller with your hands Oil from your hands can cause image quality problems After removing the Transfer Roller store the Roller on clean paper and cover with another sheet of paper 1 Open the Fro...

Страница 273: ...6 11 4 Remove the Left Front Cover RRP 1 7 Left Front Cover on page 6 12 5 Remove the Top Cover Assembly RRP 1 4 Top Cover Assembly on page 6 9 6 Remove the Left Plate RRP 1 11 Left Plate on page 6 1...

Страница 274: ...bly RRP 1 4 Top Cover Assembly on page 6 9 4 Remove the Left Plate RRP 1 11 Left Plate on page 6 16 5 Remove the Print Cartridge Top Guide Assembly RRP 7 2 Print Cartridge Top Guide Assembly on page 6...

Страница 275: ...Power Cord 1 Remove the Top Cover Assembly RRP 1 4 Top Cover Assembly on page 6 9 2 Remove the four screws securing the Laser Assembly to the printer 3 Raising the Laser Assembly slightly disconnect...

Страница 276: ...bly on page 6 9 4 Remove the Right Cover RRP 1 5 Right Cover on page 6 10 5 Remove the MPT Chute Assembly RRP 4 1 MPT Chute Assembly on page 6 44 6 Remove the Paper Handler Assembly RRP 5 1 Paper Hand...

Страница 277: ...Left Interface Cover RRP 1 1 Left Interface Cover on page 6 6 2 Remove the Left Cover RRP 1 2 Left Cover on page 6 7 3 Remove the Left Plate RRP 1 11 Left Plate on page 6 16 4 Disconnect P J29 from t...

Страница 278: ...4 1 MPT Chute Assembly on page 6 44 9 Remove the Paper Handler Assembly RRP 5 1 Paper Handler Assembly on page 6 57 10 Remove the Chute Trans Assembly RRP 6 1 Transport Chute Assembly on page 6 65 11...

Страница 279: ...6 86 Phaser 4400 Laser Printer Service Manual Drive Gear Assembly...

Страница 280: ...ge 6 7 4 Remove the Front Cover Assembly RRP 1 6 Front Cover Assembly on page 6 11 5 Remove the Left Front Cover RRP 1 7 Left Front Cover on page 6 12 6 Remove the Top Cover Assembly RRP 1 4 Top Cover...

Страница 281: ...Interface Cover on page 6 6 3 Disconnect J790 J910 and J500 if a hard drive is present from the Image Processor Board 4 Remove the five screws that attach the rear panel to the printer 5 Remove the t...

Страница 282: ...ng Switch off the power and disconnect the Power Cord 1 Remove the Left Interface Cover RRP 1 1 Left Interface Cover on page 6 6 2 Remove the Left Cover RRP 1 2 Left Cover on page 6 7 3 Remove the Lef...

Страница 283: ...Warning Switch off the power and disconnect the Power Cord 1 Remove the Left Interface Cover RRP 1 1 Left Interface Cover on page 6 6 2 Remove the Left Cover RRP 1 2 Left Cover on page 6 7 3 Remove th...

Страница 284: ...erface Cover on page 6 6 3 Remove the Left Cover RRP 1 2 Left Cover on page 6 7 4 Remove the Front Cover Assembly RRP 1 6 Front Cover Assembly on page 6 11 5 Remove the Left Front Cover RRP 1 7 Left F...

Страница 285: ...y RRP 4 1 MPT Chute Assembly on page 6 44 5 Remove the Paper Handler Assembly RRP 5 1 Paper Handler Assembly on page 6 57 6 Remove the Transfer Roller Assembly RRP 7 1 Transfer Roller Assembly on page...

Страница 286: ...Phaser 4400 Laser Printer Service Manual 6 93 HVPS PWB...

Страница 287: ...wer and disconnect the Power Cord 1 Remove Tray 1 2 Remove the Print Cartridge and store in safe place 3 Remove the Front Cover Assembly RRP 1 6 Front Cover Assembly on page 6 11 4 Remove the Left Fro...

Страница 288: ...r on page 6 7 4 Remove the Front Cover Assembly RRP 1 6 Front Cover Assembly on page 6 11 5 Remove the Left Front Cover RRP 1 7 Left Front Cover on page 6 12 6 Remove the Left Plate RRP 1 11 Left Plat...

Страница 289: ...ft Cover on page 6 7 4 Remove the Front Cover Assembly RRP 1 6 Front Cover Assembly on page 6 11 5 Remove the Left Front Cover RRP 1 7 Left Front Cover on page 6 12 6 Remove the Left Plate RRP 1 11 Le...

Страница 290: ...mbly RRP 1 6 Front Cover Assembly on page 6 11 5 Remove the Left Front Cover RRP 1 7 Left Front Cover on page 6 12 6 Remove the Top Cover Assembly RRP 1 4 Top Cover Assembly on page 6 9 7 Open the Rea...

Страница 291: ...4 Remove the Front Cover Assembly RRP 1 6 Front Cover Assembly on page 6 11 5 Remove the Left Front Cover RRP 1 7 Left Front Cover on page 6 12 6 Remove the Top Cover Assembly RRP 1 4 Top Cover Assem...

Страница 292: ...Cover Assembly on page 6 13 8 Remove the Left Plate RRP 1 11 Left Plate on page 6 16 9 Remove the Plate Handle RRP 1 12 Plate Handle on page 6 17 10 Remove the MPT Chute Assembly RRP 4 1 MPT Chute Ass...

Страница 293: ...6 100 Phaser 4400 Laser Printer Service Manual Duplex Harness Assembly...

Страница 294: ...rts List on page 7 38 Warning Switch off the power and disconnect the Power Cord 1 Open the printer Rear Cover 2 Press the two locking tabs at the rear of the Stacker 3 Lift the rear of the Stacker ap...

Страница 295: ...pin is free 4 Slide the tray to the right and remove it Exit Tray Extension RRP 10 3 Exit Tray See the Parts List on page 7 38 Warning Switch off the power and disconnect the Power Cord 1 Remove the E...

Страница 296: ...Phaser 4400 Laser Printer Service Manual 6 103 Exit Tray Paper Weight Exit Tray...

Страница 297: ...Power Cord 1 Remove the Stacker RRP 10 1 Stacker on page 6 101 2 Remove the Lower Cover RRP 10 5 Lower Cover on page 6 105 3 Remove the Inner Exit Chute Assembly RRP 10 6 Inner Exit Chute Assembly on...

Страница 298: ...ect the Power Cord 1 Remove the Stacker RRP 10 1 Stacker on page 6 101 2 Carefully turn the Stacker upside down 3 Remove the six screws that secure the lower cover 4 Remove the Lower Cover Lower Cover...

Страница 299: ...Warning Switch off the power and disconnect the Power Cord 1 Remove the Stacker RRP 10 1 Stacker on page 6 101 2 Remove the Lower Cover RRP 10 5 Lower Cover on page 6 105 3 Remove the five screws tha...

Страница 300: ...arning Switch off the power and disconnect the Power Cord 1 Remove the Stacker RRP 10 1 Stacker on page 6 101 2 Remove the Lower Cover RRP 10 5 Lower Cover on page 6 105 3 Remove the Inner Exit Chute...

Страница 301: ...er on page 6 105 3 Remove the Inner Exit Chute Assembly RRP 10 6 Inner Exit Chute Assembly on page 6 106 4 Remove the two screws that secure the motor to the Inner Exit Chute Assembly 5 Disconnect P J...

Страница 302: ...the Power Cord 1 Remove the Stacker RRP 10 1 Stacker on page 6 101 2 Remove the Lower Cover RRP 10 5 Lower Cover on page 6 105 3 Remove the Inner Exit Chute Assembly RRP 10 6 Inner Exit Chute Assembl...

Страница 303: ...Remove the Stacker RRP 10 1 Stacker on page 6 101 2 Remove the Lower Cover RRP 10 5 Lower Cover on page 6 105 3 Remove the Inner Exit Chute Assembly RRP 10 6 Inner Exit Chute Assembly on page 6 106 4...

Страница 304: ...isconnect the Power Cord 1 Remove the Stacker RRP 10 1 Stacker on page 6 101 2 Remove the Lower Cover RRP 10 5 Lower Cover on page 6 105 3 Remove the Inner Exit Chute Assembly RRP 10 6 Inner Exit Chut...

Страница 305: ...rd 1 Remove the Stacker RRP 10 1 Stacker on page 6 101 2 Remove the Lower Cover RRP 10 5 Lower Cover on page 6 105 3 Remove the Inner Exit Chute Assembly RRP 10 6 Inner Exit Chute Assembly on page 6 1...

Страница 306: ...acker RRP 10 1 Stacker on page 6 101 2 Remove the Lower Cover RRP 10 5 Lower Cover on page 6 105 3 Remove the Inner Exit Chute Assembly RRP 10 6 Inner Exit Chute Assembly on page 6 106 4 Remove the St...

Страница 307: ...6 Inner Exit Chute Assembly on page 6 106 4 Remove the Stacker PWB RRP 10 7 Stacker PWB on page 6 107 5 Remove the Static Eliminator RRP 10 9 Static Eliminator on page 6 109 6 Remove the Stacker Full...

Страница 308: ...r Exit Chute Assembly on page 6 106 4 Remove the Stacker PWB RRP 10 7 Stacker PWB on page 6 107 5 Remove the screw that secures the ground plate to the bottom of the Motor Drive Assembly 6 Remove the...

Страница 309: ...6 116 Phaser 4400 Laser Printer Service Manual Locking Tab Exit Gear and Bearings Mid Roller Assembly...

Страница 310: ...ver on page 6 105 3 Remove the Inner Exit Chute Assembly RRP 10 6 Inner Exit Chute Assembly on page 6 106 4 Release the two locking tabs and remove the Offset Lever from the Offset Assembly 5 Remove t...

Страница 311: ...move the Stacker RRP 10 1 Stacker on page 6 101 2 Remove the Lower Cover RRP 10 5 Lower Cover on page 6 105 3 Remove the Inner Exit Chute Assembly RRP 10 6 Inner Exit Chute Assembly on page 6 106 4 Re...

Страница 312: ...101 2 Remove the Lower Cover RRP 10 5 Lower Cover on page 6 105 3 Remove the Inner Exit Chute Assembly RRP 10 6 Inner Exit Chute Assembly on page 6 106 4 Remove the Offset Assembly RRP 10 16 Offset A...

Страница 313: ...Switch off the power and disconnect the Power Cord Warning Do not try to lift the printer by yourself The printer is heavy lifting it requires two people 1 Remove Tray 1 from the Feeder 2 Remove the t...

Страница 314: ...List on page 7 26 Warning Switch off the power and disconnect the Power Cord 1 Remove the printer from the 550 Sheet Feeder RRP 11 1 Printer Removal on page 6 120 2 Remove the Tray from the Feeder 3...

Страница 315: ...e 7 26 Warning Switch off the power and disconnect the Power Cord 1 Remove the printer from the 550 Sheet Feeder RRP 11 1 Printer Removal on page 6 120 2 Remove the Tray from the Feeder 3 Remove the f...

Страница 316: ...g Switch off the power and disconnect the Power Cord 1 Remove the printer from the 550 Sheet Feeder RRP 11 1 Printer Removal on page 6 120 2 Remove the Tray from the Feeder 3 Remove the five screws th...

Страница 317: ...Remove the Tray from the Feeder 3 Remove the 550 Sheet Feeder Right Cover RRP 11 2 550 Sheet Feeder Right Cover on page 6 121 4 Remove the 550 Sheet Feeder Left Cover RRP 11 3 550 Sheet Feeder Left Co...

Страница 318: ...emove the 550 Sheet Feeder Right Cover RRP 11 2 550 Sheet Feeder Right Cover on page 6 121 4 Remove the 550 Sheet Feeder Left Cover RRP 11 3 550 Sheet Feeder Left Cover on page 6 122 5 Remove 550 Shee...

Страница 319: ...Switch off the power and disconnect the Power Cord Note The view shown in the illustration is from the rear of the printer 1 Remove the Tray from the Feeder 2 Rotate the No Paper Actuator up until the...

Страница 320: ...Cover on page 6 121 4 Remove the 550 Sheet Feeder Left Cover RRP 11 3 550 Sheet Feeder Left Cover on page 6 122 5 Remove 550 Sheet Feeder Gear Bracket Assembly RRP 11 4 550 Sheet Feeder Gear Bracket A...

Страница 321: ...Remove the 550 Sheet Feeder Right Cover RRP 11 2 550 Sheet Feeder Right Cover on page 6 121 4 Remove the 550 Sheet Feeder Left Cover RRP 11 3 550 Sheet Feeder Left Cover on page 6 122 5 Remove 550 She...

Страница 322: ...er Left Cover RRP 11 3 550 Sheet Feeder Left Cover on page 6 122 5 Remove 550 Sheet Feeder Gear Bracket Assembly RRP 11 4 550 Sheet Feeder Gear Bracket Assembly on page 6 123 6 Remove the Top Plate RR...

Страница 323: ...rts List on page 7 28 Warning Switch off the power and disconnect the Power Cord 1 Remove the Tray 2 Release the locking tab on the Front Feed Roller and slide the roller to the right off the shaft 3...

Страница 324: ...r on page 6 122 5 Remove 550 Sheet Feeder Gear Bracket Assembly RRP 11 4 550 Sheet Feeder Gear Bracket Assembly on page 6 123 6 Remove the Top Plate RRP 11 5 Top Plate on page 6 124 7 Remove the 550 S...

Страница 325: ...7 10 Warning Switch off the power and disconnect the Power Cord 1 Remove the Tray from the Feeder 2 Remove the No Paper Actuator RRP 11 7 No Paper Actuator on page 6 126 3 Release the five hooks and...

Страница 326: ...14 Low Paper Sensor See the Parts List on page 7 28 Warning Switch off the power and disconnect the Power Cord 1 Remove the Tray from the Feeder 2 Release the five hooks and remove the Low Paper Senso...

Страница 327: ...ff the power and disconnect the Power Cord 1 Remove the Tray 2 Remove the two screws that secure the Socket to the Feeder in the printer 3 It may be necessary to use a scribe or small screwdriver to l...

Страница 328: ...the Tray from the Feeder 3 Remove the 550 Sheet Feeder Left Cover RRP 11 3 550 Sheet Feeder Left Cover on page 6 122 4 Remove the two screws that secure the 550 Sheet Feeder Size Harness Assembly 5 Re...

Страница 329: ...eet Feeder RRP 11 1 Printer Removal on page 6 120 2 Remove the Tray from the Feeder 3 Remove the 550 Sheet Feeder Left Cover RRP 11 3 550 Sheet Feeder Left Cover on page 6 122 4 Remove the two screws...

Страница 330: ...Phaser 4400 Laser Printer Service Manual 6 137 Size Sensor Housing Assembly 4...

Страница 331: ...der Left Cover on page 6 122 5 Remove the Size Sensor Housing Assembly RRP 11 17 Size Sensor Housing Assembly on page 6 136 Note Observe orientation of switch actuators before removal 6 Remove the thr...

Страница 332: ...he Tray from the Feeder 3 Remove the 550 Sheet Feeder Left Cover RRP 11 3 550 Sheet Feeder Left Cover on page 6 122 4 Remove the 550 Sheet Feeder Size Harness Assembly RRP 11 16 550 Sheet Feeder Size...

Страница 333: ...der Left Cover RRP 11 3 550 Sheet Feeder Left Cover on page 6 122 4 Remove the 550 Sheet Feeder Size Harness Assembly RRP 11 16 550 Sheet Feeder Size Harness Assembly on page 6 135 5 Remove the Size S...

Страница 334: ...uplex Unit RRP 12 1 Duplex Unit See the Parts List on page 7 34 Warning Switch off the power and disconnect the Power Cord 1 Open the Printer Rear Cover 2 Push the left and right latches in then pull...

Страница 335: ...embly See the Parts List on page 7 34 Warning Switch off the power and disconnect the Power Cord 1 Remove the Duplex Unit RRP 12 1 Duplex Unit on page 6 141 2 Remove the two screws that secure the Tur...

Страница 336: ...he Parts List on page 7 36 Warning Switch off the power and disconnect the Power Cord 1 Remove the Duplex Unit RRP 12 1 Duplex Unit on page 6 141 2 Turn the Duplex Unit upside down 3 Release the three...

Страница 337: ...all ESD procedures to avoid damage Warning Switch off the power and disconnect the Power Cord 1 Remove the Duplex Unit RRP 12 1 Duplex Unit on page 6 141 2 Remove the Duplex Cover RRP 12 3 Duplex Cov...

Страница 338: ...12 5 Drive Cover See the Parts List on page 7 34 Warning Switch off the power and disconnect the Power Cord 1 Remove the Duplex Unit RRP 12 1 Duplex Unit on page 6 141 2 Remove the two screws that sec...

Страница 339: ...Unit on page 6 141 2 Remove the Duplex Cover RRP 12 3 Duplex Cover on page 6 143 3 Remove the Drive Cover RRP 12 5 Drive Cover on page 6 145 4 Remove the Duplex PWB RRP 12 4 Duplex PWB on page 6 144 O...

Страница 340: ...ex Cover RRP 12 3 Duplex Cover on page 6 143 3 Remove the Drive Cover RRP 12 5 Drive Cover on page 6 145 4 Remove the Connector Chute Assembly RRP 12 6 Connector Chute Assembly on page 6 146 5 Push th...

Страница 341: ...6 148 Phaser 4400 Laser Printer Service Manual Upper Chute Assembly...

Страница 342: ...1 Remove the Duplex Unit RRP 12 1 Duplex Unit on page 6 141 2 Remove the Duplex Cover RRP 12 3 Duplex Cover on page 6 143 3 Remove the Drive Cover RRP 12 5 Drive Cover on page 6 145 4 Disconnect P J38...

Страница 343: ...he Duplex Cover RRP 12 3 Duplex Cover on page 6 143 4 Remove the Drive Cover RRP 12 5 Drive Cover on page 6 145 5 Remove the Motor Assembly RRP 12 8 Motor Assembly on page 6 149 6 Release the locking...

Страница 344: ...rive Cover RRP 12 5 Drive Cover on page 6 145 5 Remove the Connector Chute Assembly RRP 12 6 Connector Chute Assembly on page 6 146 6 Remove the Motor Assembly RRP 12 8 Motor Assembly on page 6 149 7...

Страница 345: ...6 152 Phaser 4400 Laser Printer Service Manual Locking Tab and Belt Retainer Flange Middle Roller Assembly...

Страница 346: ...the tabs and open the Upper Chute Assembly 3 Release the locking tab and remove the belt retainer flange 4 Remove the Synchronous Belt from the Pulley RRP 12 12 Synchronous Belt on page 6 154 5 Remov...

Страница 347: ...st on page 7 36 Warning Switch off the power and disconnect the Power Cord 1 Remove the Duplex Unit RRP 12 1 Duplex Unit on page 6 141 2 Remove the Drive Cover RRP 12 5 Drive Cover on page 6 145 3 Rel...

Страница 348: ...rning Switch off the power and disconnect the Power Cord 1 Remove the Duplex Unit RRP 12 1 Duplex Unit on page 6 141 2 Remove the Duplex Cover RRP 12 3 Duplex Cover on page 6 143 3 Disconnect P J37 fr...

Страница 349: ...ist on page 7 36 Warning Switch off the power and disconnect the Power Cord 1 Remove the Duplex Unit RRP 12 1 Duplex Unit on page 6 141 2 Release the four locking tabs that secure the Duplex Unit Home...

Страница 350: ...Envelope Feeder from the printer 2 Turn the Feeder upside down 3 Remove the two screws that secure the front of the Bottom Cover 4 Rotate the front of the Bottom Cover up until the two rear tabs can...

Страница 351: ...sconnect the Power Cord 1 Remove the Envelope Feeder from the printer 2 Remove the Bottom Cover RRP 13 1 Bottom Cover on page 6 157 3 Remove the four screws that secure the Top Chute 4 Rotate the feed...

Страница 352: ...ocedures to avoid damage Warning Switch off the power and disconnect the Power Cord 1 Remove the Envelope Feeder from the printer 2 Remove the Bottom Cover RRP 13 1 Bottom Cover on page 6 157 3 Remove...

Страница 353: ...Switch off the power and disconnect the Power Cord 1 Remove the Envelope Feeder from the printer 2 Remove the Bottom Cover RRP 13 1 Bottom Cover on page 6 157 3 Remove the Top Chute RRP 13 2 Top Chut...

Страница 354: ...lope Feeder from the printer 2 Remove the Bottom Cover RRP 13 1 Bottom Cover on page 6 157 3 Remove the Top Chute RRP 13 2 Top Chute on page 6 158 4 Carefully pry up on either end of the Pinch Roller...

Страница 355: ...arning Switch off the power and disconnect the Power Cord 1 Remove the Envelope Feeder from the printer 2 Remove the Bottom Cover RRP 13 1 Bottom Cover on page 6 157 3 Remove the Top Chute RRP 13 2 To...

Страница 356: ...m See the Parts List on page 7 30 Warning Switch off the power and disconnect the Power Cord 1 Remove the Envelope Feeder from the printer 2 Deflect the center of the Weight Arm until the end of the a...

Страница 357: ...See the Parts List on page 7 30 Warning Switch off the power and disconnect the Power Cord 1 Remove the Envelope Feeder from the printer 2 Remove the Bottom Cover RRP 13 1 Bottom Cover on page 6 157 3...

Страница 358: ...Warning Switch off the power and disconnect the Power Cord 1 Remove the Envelope Feeder from the printer 2 Remove the Bottom Cover RRP 13 1 Bottom Cover on page 6 157 3 Carefully pry up on the hinge p...

Страница 359: ...power and disconnect the Power Cord 1 Remove the Envelope Feeder from the printer 2 Remove the Bottom Cover RRP 13 1 Bottom Cover on page 6 157 3 Remove the No Paper Actuator RRP 13 9 No Paper Actuat...

Страница 360: ...ve the Top Chute RRP 13 2 Top Chute on page 6 158 4 Remove the Envelope Feeder PWB RRP 13 3 Envelope Feeder PWB on page 6 159 5 Remove the two screws that secure the Gear Cover 6 Disconnect P J416 fro...

Страница 361: ...inter 2 Remove the Bottom Cover RRP 13 1 Bottom Cover on page 6 157 3 Remove the Top Chute RRP 13 2 Top Chute on page 6 158 4 Remove the Envelope Feeder PWB RRP 13 3 Envelope Feeder PWB on page 6 159...

Страница 362: ...RRP 13 2 Top Chute on page 6 158 4 Remove the Envelope Feeder PWB RRP 13 3 Envelope Feeder PWB on page 6 159 5 Remove the Gear Cover RRP 13 11 Gear Cover on page 6 167 Note The gears are not captive...

Страница 363: ...4 Remove the Envelope Feeder PWB RRP 13 3 Envelope Feeder PWB on page 6 159 5 Remove the Gear Cover RRP 13 11 Gear Cover on page 6 167 Note The gears are not captive on their shafts and can fall off 6...

Страница 364: ...Phaser 4400 Laser Printer Service Manual 6 171 Clutch and Bearing Bottom Roller Assembly...

Страница 365: ...e 6 165 5 Remove the Envelope Feeder PWB RRP 13 3 Envelope Feeder PWB on page 6 159 6 Remove the Gear Cover RRP 13 11 Gear Cover on page 6 167 Note The gears are not captive on their shafts and can fa...

Страница 366: ...Phaser 4400 Laser Printer Service Manual 6 173 Feed Roller Shaft Feed Roller Assembly 1...

Страница 367: ...Chute on page 6 158 4 Remove the Envelope Feeder PWB RRP 13 3 Envelope Feeder PWB on page 6 159 5 Remove the Gear Cover RRP 13 11 Gear Cover on page 6 167 Note The gears are not captive on their shaf...

Страница 368: ...Phaser 4400 Laser Printer Service Manual 6 175 Feed Roller Shaft Feed Roller Assembly 2...

Страница 369: ...8 4 Remove the Envelope Feeder PWB RRP 13 3 Envelope Feeder PWB on page 6 159 5 Remove the Gear Cover RRP 13 11 Gear Cover on page 6 167 6 Remove the Feed Clutch RRP 13 12 Feed Clutch on page 6 168 7...

Страница 370: ...Phaser 4400 Laser Printer Service Manual 6 177 Feed Belts...

Страница 371: ...6 178 Phaser 4400 Laser Printer Service Manual...

Страница 372: ...rt The notation J1 J2 and P2 is attached to a wire harness It indicates that connector jack 1 is attached to one end of the wire harness and connector jack 2 is attached to the other end that is plugg...

Страница 373: ...14 16 18 19 26 9 Front Cover P O item 8 10 Left Latch Assembly P O item 8 11 Lever P O item 8 12 Right Latch Assembly P O item 8 13 3E48991 Cover Stopper 14 Envelope Chute 15 3E43880 Tray Stopper 16...

Страница 374: ...Phaser 4400 Laser Printer Service Manual 7 3 PL 1 1 Covers 1 of 2 Exploded View...

Страница 375: ...Latch 3 Right Latch 4 Latch Cover 5 Rear Cover 6 Direction Arm 7 600K83121 Cap Kit quantity 2 8 54K14992 Face Up Chute Assembly 9 Right Pivot Stopper 10 3E46120 Stopper 11 32E12671 Duplex Guide Rail...

Страница 376: ...Phaser 4400 Laser Printer Service Manual 7 5 PL 1 2 Covers 2 of 2 Exploded View...

Страница 377: ...2 2 Bottom Plate Assembly 3 End Guide Assembly 4 Extension Housing 5 Rack Slide 6 Extension Spring 7 Latch Spring 8 Size Plate 9 Base Extension 10 Left Side Guide Assembly 11 Right Side Guide Assembly...

Страница 378: ...Phaser 4400 Laser Printer Service Manual 7 7 PL 2 1 Tray 1 1 of 2 Exploded View...

Страница 379: ...bly 7 5K82890 Friction Clutch Assembly 8 600K79550 Roller Assembly Kit 9 Retard Bracket 10 809E11830 Retard Spring 11 Tongue Plate 12 Tongue Shaft Assembly 13 Lift Up Shaft Holder 14 Bearing 15 Lift U...

Страница 380: ...Phaser 4400 Laser Printer Service Manual 7 9 PL 2 2 Tray 1 2 of 2 Exploded View...

Страница 381: ...ow Paper Actuator P O item 46 35 Gear 1 12 Low Paper Actuator Support P O item 46 36 160K52781 Feeder PWB 13 130E81970 Low Paper Sensor 37 121K19010 Feed Clutch Assembly 14 162K47211 No Paper Sensor H...

Страница 382: ...Phaser 4400 Laser Printer Service Manual 7 11 PL 3 1 Paper Feeder Exploded View...

Страница 383: ...tuator 11 MPT Bottom Spring Tray 12 Exit Bearing 13 19K94573 Retard Pad Assembly 14 130E81970 Paper Set Sensor 15 MPT Ground Plate 16 MPT Chute Assembly 17 121E85920 Pick Up Solenoid 18 809E20171 MPT...

Страница 384: ...Phaser 4400 Laser Printer Service Manual 7 13 PL 4 1 MPT Chute Exploded View...

Страница 385: ...8 809E22950 Registration Spring Right Silver 9 Upper Chute Assembly 29 7E54671 Registration Gear Metal roller 10 Chute Inlet 30 Right Bearing 11 Lever Handle 31 7E54681 Registration Gear Rubber roller...

Страница 386: ...Phaser 4400 Laser Printer Service Manual 7 15 PL 5 1 Paper Handler Assembly Exploded View...

Страница 387: ...V with 10 11 126K14942 Fuser Assembly 230 V with 10 11 7 DTS Wire Assembly 8 TR Wire Assembly 9 962K06300 Fuser Harness Assembly 120 V J271 J11 J27 J262 962K06310 Fuser Harness Assembly 230 V J271 J1...

Страница 388: ...Phaser 4400 Laser Printer Service Manual 7 17 PL 6 1 Chute Transport and Fuser Exploded View...

Страница 389: ...ch Roller 10 Exit Pinch Spring 11 59K11960 MID 2 Roller Assembly 12 Pinch Roller 13 MID Pinch Spring 14 Pinch Spring 15 Exit Chute 16 130E81970 Exit Photo Sensor 17 162K46981 Stack Full Sensor Harness...

Страница 390: ...Phaser 4400 Laser Printer Service Manual 7 19 PL 7 1 Exit Exploded View...

Страница 391: ...O item 19 5 32K94111 Print Cartridge Top Guide Assembly 6 162K46922 Laser Harness Assembly J21 J211 J212 J213 7 62K11210 Laser Assembly 8 Print Cartridge Side Guide Assembly R with 9 10 13 16 9 Print...

Страница 392: ...Phaser 4400 Laser Printer Service Manual 7 21 PL 8 1 Drive and Xerographics Exploded View...

Страница 393: ...Elec Box 7 127E13840 Fan Assembly 8 Duct 9 Edge Saddle H 10 AC Clamp 11 Insulator Plate 12 Plate Handle 13 162K47001 Feeder Harness Assembly J33 J331 14 CAM Shaft 15 Size Sensor Actuators 16 Cover Siz...

Страница 394: ...Phaser 4400 Laser Printer Service Manual 7 23 PL 9 1 Frame and Size Sensor Exploded View...

Страница 395: ...4 MB DIMM ZMD64 8 162K46991 Duplex Harness Assembly J34 P341 97S02912 64 MB DIMM Kit 9 162K46941 Connector Harness Assembly J23 J231 156 4837 00 128 MB DIMM ZMD128 10 160K52761 Connector PWB 97S02913...

Страница 396: ...Phaser 4400 Laser Printer Service Manual 7 25 PL 10 1 Electrical Exploded View...

Страница 397: ...6 Size Sensor Housing 7 160K53061 Size Option PWB 8 CAM Spring 9 CAM Lever 10 CAM Shaft 11 CAM SW 12 Cover Size Sensor 13 162K48420 Size Harness Assembly 14 Clamp 15 Main Frame Assembly 16 802E04931...

Страница 398: ...Phaser 4400 Laser Printer Service Manual 7 27 PL 11 1 550 Sheet Feeder 1 of 2 Exploded View...

Страница 399: ...ar 3 10 Left Latch Spring 35 OPT Gear 11 Low Paper Actuator P O item 43 36 160K52781 Feeder PWB 12 Low Paper Support Actuator P O item 43 37 121K19010 Feed Clutch Assembly 13 130E81970 Low Paper Senso...

Страница 400: ...Phaser 4400 Laser Printer Service Manual 7 29 PL 11 2 550 Sheet Feeder 2 of 2 Exploded View...

Страница 401: ...Holder 7 Retard Spring 8 Feeder Bearing 9 59E93940 Exit Pinch Roller 10 Pinch Roller Shaft 11 Pinch Cap 12 Pinch Spring 13 Torque 29 Clutch Assembly 14 600K79310 Retard Roller Assembly with 15 15 Ret...

Страница 402: ...Phaser 4400 Laser Printer Service Manual 7 31 PL 12 1 Envelope Feeder 1 of 2 Exploded View...

Страница 403: ...0 Elec Clutch Bearing 11 121K87190 Feed Clutch 12 6E47120 Clutch Shaft 17 13 121K87210 One Way Clutch Assembly 14 Transport Roller Assembly with 16 15 Transport Roller 16 Bottom Roller Assembly 17 Env...

Страница 404: ...Phaser 4400 Laser Printer Service Manual 7 33 PL 12 2 Envelope Feeder 2 of 2 Exploded View...

Страница 405: ...lex 1 PL 13 1 Duplex 1 of 2 Item Part Description 1 Duplex Assembly with 2 6 2 Turn Chute Assembly 3 Chute Assembly Connector 4 54K15061 Upper Chute Assembly 5 Duplex Drive Cover 6 Lower Duplex Chute...

Страница 406: ...Phaser 4400 Laser Printer Service Manual 7 35 PL 13 1 Duplex 1 of 2 Exploded View...

Страница 407: ...Bearing 4 Duplex Gear 17 Pulley 5 Duplex Bearing 6 Duplex Gear 18 7 Duplex Gear 17 39 8 127K36520 Motor Assembly 9 423W15455 Synchronous Belt 10 Lower Duplex Chute 11 Duplex Latch 12 Duplex Latch Spri...

Страница 408: ...Phaser 4400 Laser Printer Service Manual 7 37 PL 13 2 Duplex 2 of 2 Exploded View...

Страница 409: ...mbly with 2 13 2 50K38632 Exit Tray Assembly 3 Tray Spring 4 50E89161 Exit Tray 5 12E09550 Weight Link 6 802E02773 Rear Cover 7 802E02755 Stacker Cover 8 54K22380 Inner Exit Chute Assembly 9 Hook Cove...

Страница 410: ...Phaser 4400 Laser Printer Service Manual 7 39 PL 14 1 Stacker 1 of 2 Exploded View...

Страница 411: ...set Assembly with 34 38 9 Gear 27 34 Offset Motor Assembly 10 Gear 26 35 Offset Housing 11 Gear 47W 36 130E81970 Stacker Home Sensor 12 Gear Exit 37 Offset Lever 13 Static Eliminator 38 Core Gear 14 G...

Страница 412: ...Phaser 4400 Laser Printer Service Manual 7 41 PL 14 2 Stacker 2 of 2 Exploded View...

Страница 413: ...7 42 Phaser 4400 Laser Printer Service Manual...

Страница 414: ...bly 8 15 Drive Transmission to the Turn Roller Assembly 8 16 Drive Transmission to the Feeder Assembly 8 17 Drive Transmission to the Rubber Registration Roller Assembly 8 18 Drive Transmission to the...

Страница 415: ...ycling 8 27 Erase Cycle 8 28 Fan Control 8 28 Duplex Printing 8 29 Duplex Printing Paper Path 8 29 Duplex Printing Methods 8 31 Drive Flow 8 31 Function of Major Components 8 32 Envelope Feeder 8 33 E...

Страница 416: ...ogic Board to form an invisible electrostatic latent image on the drum surface 3 Development Attracts toner to the electrostatic latent image on the drum surface to form a visible toner image 4 Transf...

Страница 417: ...ndividual components within the printer and serves as a side view block diagram that shows the major components that are directly related to the print cycle and to the paper path The pages that follow...

Страница 418: ...n darkness Light striking the drum discharges the surface charge The BCR is a conductive roller that is positioned slightly above the surface of the drum The HVPS PWB supplies the BCR with two voltage...

Страница 419: ...in layer on the Magnetic Roller Friction between the Magnetic Roller and the CM Blade generates a small electrical charge that is transferred to the toner The surface of the Magnetic Roller is made up...

Страница 420: ...ace When a less negative point on the drum a discharged area comes in contact with the more negatively charged toner on the Magnetic Roller toner transfers from the Magnetic Roller to that point on th...

Страница 421: ...per travels between the Transfer Roller and the drum surface This positive charge transfers the negatively charged toner image from the drum surface to the front of the paper The toner image is now on...

Страница 422: ...tralize the positive voltage that was applied to it by the Transfer Roller Once the positive voltage is neutralized the paper strips easily off of the drum surface Block Diagram of the Discharge Proce...

Страница 423: ...asses under the BCR The BCR applies an AC voltage to the surface of the drum to neutralize any electrical patterns remaining from the last print cycle Block Diagram of the Fusing and Cleaning Process...

Страница 424: ...s that a sheet of paper can follow during a feed cycle One path is taken if paper is fed from the Paper Tray Another path is taken if paper is fed from the Multi Purpose Tray MPT A third path is taken...

Страница 425: ...ime Jam At MPT Open Front Cover To Clear Press i E2 01 Feed Jam Paper arrives at Registration Sensor too early Jam At Tray 1 Open Tray And Front Cover To Clear Press i E2 11 Feed Jam Paper does not ar...

Страница 426: ...nsor 2 Exit Sensor on at power on Jam At Exit Open Rear Cover To Clear Press i E4 3 Exit Jam Custom Paper late off Fuser Exit Sensor within a specified time from Registration Sensor Jam At Exit Open R...

Страница 427: ...or Assembly to the printer subsystems the MPT Roller Turn Roller Feeder Assembly Registration Roller Drum and Transfer Roller Fuser and Optional Envelope Feeder The Exit Motor Assembly provides the po...

Страница 428: ...created by the Main Motor Assembly is transmitted through Gear 14 to the Pick Up Gear that drives the MPT Roller Assembly When the Pick Up Solenoid actuates it transmits the energy from Gear 14 to th...

Страница 429: ...er Assembly The mechanical energy created by the Main Motor Assembly is transmitted through the Drive Gear Assembly to the Turn Clutch Assembly When the Turn Clutch Assembly actuates it transmits the...

Страница 430: ...hanical energy created by the Main Motor Assembly is transmitted through the Drive Gear Assembly Turn Clutch Assembly and idler gears to the Feed Clutch Assembly When the Feed Clutch Assembly actuates...

Страница 431: ...er Registration Roller Assembly The mechanical energy created by the Main Motor Assembly is transmitted through the Drive Gear Assembly to the Registration Clutch that is located on the end of the Rub...

Страница 432: ...The Drive Gear Assembly transmits mechanical energy from the Main Motor Assembly to the Drum drive gear that is located on the end of the Drum The Drum Gear drives the Transfer Roller Gear that is lo...

Страница 433: ...ransmits the mechanical energy created by the Main Motor Assembly to the Idler Gear of the Fuser Assembly The Idler Gear transmits energy to the Heat Roller Gear located on the Heat Roller Note The Fu...

Страница 434: ...n to the Exit Components The mechanical energy created by the Exit Motor Assembly provides drive to the gears located on the Exit Chute Assembly Note The Rear Door Interlock interrupts the 24 V DC sup...

Страница 435: ...Image Processor IP is one of the major elements that make up the Phaser 4400 printer The primary function of the Image Process is to receive Host data through one of the following available ports Para...

Страница 436: ...he Heat Rod A circuit controlled by the Heat ON signal from the Engine Logic Board switches power to the Heat Rod LVPS Block Schematic Diagram The High Voltage Power Supply HVPS The HVPS supplies high...

Страница 437: ...DC power to the printer which disables all clutches motors and other users of 24 VDC Rear Door Interlock When the interlock switch opens it interrupts 24 VDC power to the exit motor Print Cartridge Se...

Страница 438: ...llowing table illustrates the Laser Motor and Laser Diode Control in Various Printer Modes Printable Area Note The Printer is capable of edge to edge printing Within the 4 mm border 4 sides the printe...

Страница 439: ...required for proper operation the Fuser uses a Thermistor to monitor the temperature on the surface of the Heat Roller The Engine Logic Board compares that temperature with the rated temperature that...

Страница 440: ...n for at least ten seconds after warm up has completed AC Power Shutoff to the Fuser There are eight reasons that the printer shuts off AC power to the Fuser Fuser Failure U4 Paper jam Open Front Rear...

Страница 441: ...print cycle During an Erase Cycle the printer switches on the Main Motor Assembly and the BCR AC and DC Transfer Roller and DB DC voltages The Erase Cycle removes any developed image toner on the dru...

Страница 442: ...and fed again to the Paper Handler Assembly When the paper reaches the registration position the second side of the paper is already face up Then the printer starts to print the second side of the pap...

Страница 443: ...8 30 Phaser 4400 Laser Printer Service Manual Duplex Unit Paper Path...

Страница 444: ...t sheet of paper 2 The first sheet is returned to the Duplex Unit and held 3 The printer prints on one side of a second sheet of paper 4 The Duplex Unit returns the first sheet to the printer as the E...

Страница 445: ...y to the Front Roller Assembly Duplex Sensor Assembly Detects paper entering and leaving the Duplex Unit Duplex Home Position Sensor Detects the position of the Duplex unit relative to the Rear Cover...

Страница 446: ...Phaser 4400 Laser Printer Service Manual 8 33 Envelope Feeder Envelope Feeder Paper Path Paper that is fed from the optional Envelope Feeder follows the path shown Envelope Feeder Paper Path...

Страница 447: ...ows a cut away view of the printer to better illustrate the components involved in the Envelope paper path Error codes generated by paper jams in the Envelope Feeder are listed in the Paper Jam Error...

Страница 448: ...Phaser 4400 Laser Printer Service Manual 8 35 Drive Flow As shown the mechanical power generated by the Main Motor Assembly is transmitted to the gears of the Envelope Feeder Drive Flow...

Страница 449: ...rs the envelope by its counterclockwise rotation Feed 2 Roller Assembly and Roller Assembly Bottom Transfers the envelope by its counterclockwise rotation and transfers the drive power to the Feed Bel...

Страница 450: ...Phaser 4400 Laser Printer Service Manual 8 37 Stacker Stacker Paper Path Paper that is fed to the optional Stacker follows the path shown in this diagram Stacker Paper Path...

Страница 451: ...gure below shows a cut away view of the printer to better illustrate the components of the Stacker paper path Error codes generated by paper jams in the Stacker are listed in the Paper Jam Error Codes...

Страница 452: ...tes the mechanical power needed to run the Stacker Mid Roller Assembly and Offset Roller Assembly The Offset Motor Assembly generates the drive power to move the Offset Roller Assembly in alternating...

Страница 453: ...Exit Sensor Assembly the sensor signal goes Low The Offset Motor Assembly begins rotating clockwise for a specified time after the signal goes Low This clockwise rotation shifts the sheet of paper fro...

Страница 454: ...arriving at any point the Engine Logic Board interprets this deviation as a paper jam E6 1 Jam The specified time that the paper has to turn the Stacker Sensor Assembly Low after it has turned the Sen...

Страница 455: ...ser 4400 Laser Printer Service Manual Option Feeder Assembly Option Feeder Assembly Paper Path Paper that is fed from the Optional Feeder Assembly follows the path shown here Option Feeder Paper Path...

Страница 456: ...cut away view of the printer to better illustrate the components in the Option Feeder Assembly paper path Error codes generated by paper jams in the Optional Feeder Trays are listed in the Paper Jam...

Страница 457: ...haser 4400 Laser Printer Service Manual Drive Flow As shown here the mechanical power generated by the Main Motor Assembly is transmitted to the gears of the Option Feeder Assembly Option Feeder Drive...

Страница 458: ...Roller Assembly The task of this Assembly is to pick the paper from the Paper Tray and feed it to the Turn Roller To ensure this task the Nudger Support Assembly acts as the actuator for the Stack Hei...

Страница 459: ...8 46 Phaser 4400 Laser Printer Service Manual Major Components of the Option Feeder Assembly...

Страница 460: ...eder 9 22 550 Sheet Feeder P J Table 9 22 550 Sheet Feeder P J Map 9 23 550 Sheet Feeder Block Diagram 1 of 2 9 24 550 Sheet Feeder Block Diagram 2 of 2 9 25 Duplex Unit 9 26 Duplex Unit P J Table 9 2...

Страница 461: ...trical relationships between components and assemblies within the printer Each wire in the block diagram is tagged with a signal name and each wire is terminated at both ends with a pin number Locatio...

Страница 462: ...aser Printer Service Manual 9 3 Wiring Diagram Notations The wiring diagrams in this section use the following circuit notations to describe components and signal paths within the printer Wiring Diagr...

Страница 463: ...1 Connects the Fuser to the HVPS P J331 J16 Map 1 Connects the Size PWB to the Engine Logic Board P J641 A24 Map 1 Connects the Turn Clutch to the Feeder PWB P J651 A25 Map 1 Connects the Feed Clutch...

Страница 464: ...Laser PWB to the Engine Logic Board P271 C44 Map 2 Connects the Engine Logic Board and HVPS to the Fuser J272 Not shown Located on the Fuser Connects the Fuser to the Printer P J281 K41 Map 2 Connects...

Страница 465: ...9 6 Phaser 4400 Laser Printer Service Manual Base Engine P J Maps Base Engine P J Location Map 1 of 2...

Страница 466: ...Phaser 4400 Laser Printer Service Manual 9 7 Base Engine P J Location Map 2 of 2 910 1 910 1...

Страница 467: ...9 8 Phaser 4400 Laser Printer Service Manual Base Engine Block Diagrams Base Engine Block Diagram 1 of 4 1...

Страница 468: ...Phaser 4400 Laser Printer Service Manual 9 9 Base Engine Block Diagram 2 of 4 2...

Страница 469: ...9 10 Phaser 4400 Laser Printer Service Manual Base Engine Block Diagram 3 of 4 3...

Страница 470: ...Phaser 4400 Laser Printer Service Manual 9 11 Base Engine Block Diagram 4 of 4 4...

Страница 471: ...9 12 Phaser 4400 Laser Printer Service Manual Block Diagram Tray 1 Tray 2 and Tray 3...

Страница 472: ...aser 4400 Laser Printer Service Manual 9 13 Wiring Diagrams Engine Logic Board to LVPS PWB and Fuser Assembly LVPS PWB to Fan Assembly Front Switch Interlock Assembly 5 VDC PS and Image Processor Boar...

Страница 473: ...9 14 Phaser 4400 Laser Printer Service Manual Engine Logic Board to HVPS PWB to Transfer Roller Print Cartridge and Fuser Assembly Engine Logic Board to Fuser Assembly...

Страница 474: ...Phaser 4400 Laser Printer Service Manual 9 15 Engine Logic Board to Stack Full Sensor and Rear Interlock Switch...

Страница 475: ...9 16 Phaser 4400 Laser Printer Service Manual Feeder PWB to Low Paper Sensor Stack Height Sensor Feed Clutch Assembly Turn Clutch Assembly and Motor Assembly Diagram 1 of 2...

Страница 476: ...Phaser 4400 Laser Printer Service Manual 9 17 Engine Logic Board to Size 1 PWB to Feeder PWB Diagram 2 of 2...

Страница 477: ...9 18 Phaser 4400 Laser Printer Service Manual Engine Logic Board to Main Motor Assembly Exit Motor Assembly and Print Cartridge Sensor Assembly...

Страница 478: ...Phaser 4400 Laser Printer Service Manual 9 19 Engine Logic Board to Connector PWB to MPT No Paper Sensor Registration Sensor Registration Clutch Toner Sensor Pick Up Solenoid...

Страница 479: ...9 20 Phaser 4400 Laser Printer Service Manual Engine Logic Board to Laser Assembly...

Страница 480: ...Phaser 4400 Laser Printer Service Manual 9 21 Image Processor Board to Front Panel...

Страница 481: ...the Feeder PWB P J 67 B4 Connects the N MOT Harness Assembly to the Feeder PWB J 521 E8 Connects the Size Option Harness Assembly to the Printer Assembly Size 1 PWB P 531 E9 Connects the Harness Asse...

Страница 482: ...Phaser 4400 Laser Printer Service Manual 9 23 550 Sheet Feeder P J Map 550 Sheet Feeder P J Map...

Страница 483: ...9 24 Phaser 4400 Laser Printer Service Manual 550 Sheet Feeder Block Diagram 1 of 2...

Страница 484: ...Phaser 4400 Laser Printer Service Manual 9 25 550 Sheet Feeder Block Diagram 2 of 2...

Страница 485: ...PWB P J 37 H8 Connects the Duplex Sensor Assembly to the Duplex PWB P J 38 G7 Connects the Duplex Motor Assembly to the Duplex PWB P J 39 G7 Connects the Duplex Option Harness Assembly to the Duplex...

Страница 486: ...Phaser 4400 Laser Printer Service Manual 9 27 Duplex Unit P J Map...

Страница 487: ...9 28 Phaser 4400 Laser Printer Service Manual Duplex Unit Block Diagram...

Страница 488: ...Phaser 4400 Laser Printer Service Manual 9 29 Engine Logic Board to Duplex PWB...

Страница 489: ...9 30 Phaser 4400 Laser Printer Service Manual Duplex PWB to Duplex Motor Assembly Duplex Sensor Assembly and Duplex Home Sensor...

Страница 490: ...tor Drive Assembly to the Stacker PWB P J 223 E6 Connects the Offset Motor Assembly to the Stacker PWB P J 224 E7 Connects the Stacker Harness Assembly SNR to the Stacker PWB P J 225 E6 Connects the S...

Страница 491: ...9 32 Phaser 4400 Laser Printer Service Manual Stacker P J Map...

Страница 492: ...Phaser 4400 Laser Printer Service Manual 9 33 Stacker Block Diagram...

Страница 493: ...9 34 Phaser 4400 Laser Printer Service Manual Engine Logic Board to Stacker PWB...

Страница 494: ...Phaser 4400 Laser Printer Service Manual 9 35 Stacker PWB to Stack Full Sensor Stacker Home Sensor Stacker Exit Sensor Assembly and Direction Solenoid...

Страница 495: ...9 36 Phaser 4400 Laser Printer Service Manual Stacker PWB to Drive Motor Assembly and Offset Motor Assembly...

Страница 496: ...Envelope PWB P J 413 C7 Connects the Clutch Harness Assembly to the Envelope PWB P J 414 C7 Connects the No Paper Harness Assembly to the Envelope PWB P J 415 H8 Connects the No Paper Harness Assembly...

Страница 497: ...9 38 Phaser 4400 Laser Printer Service Manual Envelope Feeder P J Map...

Страница 498: ...Phaser 4400 Laser Printer Service Manual 9 39 Envelope Feeder Block Diagram...

Страница 499: ...9 40 Phaser 4400 Laser Printer Service Manual Envelope Feeder Wiring Diagrams Engine Logic Board to Connector PWB to Envelope PWB...

Страница 500: ...Phaser 4400 Laser Printer Service Manual 9 41 Envelope PWB to Envelope Exit Sensor Assembly No Paper Sensor and Clutch...

Страница 501: ...9 42 Phaser 4400 Laser Printer Service Manual...

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