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Warning

!

1. Never mount tools other than XEBEC Brush

TM

 Surface.

This product is an optional tool exclusively equipped to be used for the XEBEC Brush ™ Surface. There is the risk of

damaging the main body and machine and/or sustaining an injury if furnished with a tool other than for use with the

XEBEC Brush ™ Surface because of inability to withstand the load.

2. Never use at a rotation speed exceeding the maximum rotation speed.

The maximum rotation speed of this product varies by the brush size being used (XP-AUT06M: MAX10000min

-1

, XP-

AUT15M: MAX6000min

-1

). Using at or higher than the maximum rotation speed may result in breakage of the tool and

machine and/or sustain an injury.

3. Never use this product with the shank not fully inserted all the way to the end of the chuck when mounting it 

to the machinery.

There is the risk of breaking and rupturing the shank section, damaging the machine, jigs, and work-pieces and/or

sustaining an injury.

4. Tighten the setscrew at the flat section of the shank when fastening with the side-lock style.

Tightening it at any place other than the flat section is dangerous, as the sleeve may be disengaged from the machine,

damaging the machine, jigs and work-pieces and/or sustaining an injury.

5. Never use any brush other than XEBEC Brush Surface

TM

 that matches with the main body size.

It is dangerous since the brush may be disengaged from the main body, damaging the machine, jigs and work-pieces.

6. Conduct a trial run for one minute or more before starting work, and three minutes or more after changing 

the machine and/or replacing the tool. Immediately stop the operation with any sign of abnormality such as 

looseness in the mounting section of machinery or tools, or vibration.

When the use continues, there is the risk of damaging the machine, jigs and work-pieces, and/or sustaining an injury

due to the shank coming off, deforming, and/or breaking.

7. Immediately stop the operation with any sign of abnormality such as vibration while in use.

If use continues, there is the risk of damaging the machine, jigs and work-pieces and/or sustaining an injury due to the

shank’ s coming off, deforming, and/or breaking.

8. Do not insert a hand into the gear area.

There is the risk of sustaining an injury by having the hand pinched.

Caution

!

1. Set the coolant to cover the tip of the brush when wet processing.

If having coolant on the main body is unavoidable, be careful to ensure that there is no abnormality in the actuator part,

and if there were abnormalities, please implement a periodic maintenance in accordance with “5. How to clean sleeve

main body” (P10).

2. For dry processing, use a dust collector to collect the dust that may be generated during the processing.

There is the risk of worsening machining quality, damaging the main body, breaking the machine, jigs and work-pieces

and/or sustaining an injury by causing a malfunction when dust gets inside the sleeve.

3. When attaching to the machining center, do not use a pull bolt with a through-hole (center through pull bolt).

There is the risk of worsening machining quality, damaging the main body, breaking the machine, jigs and work-pieces

and/or sustaining an injury by causing a malfunction when the coolant intrudes inside the sleeve.

4. Install the rack gear in a position where peripheral devices (work-pieces, jigs, etc.) do not interfere when the 

main body passes through.

There is the risk of causing the main body to fail and/or damage, breaking the machine, jigs and work-pieces and/or

sustaining an injury when interfering with the peripheral devices.

5. Use the feed rate within F=10,000mm/min. when the main body passes through the rack gear.

There is the risk of causing the main body as well as the rack to fail and/or incur damage, breaking the machine, jigs,

work-pieces and/or sustaining an injury when used by exceeding the upper limit of the feed rate. (F=10000mm/min).

6. Confirm the orientation and angle of the rack by observing the procedures.

There is the risk of causing the main body as well as the rack gear to fail and/or incur damage, breaking the machine,

jigs and work-pieces and/or sustaining an injury if the rack gear’ s orientation is wrong and/or its angle is significantly

offset.

7. Tighten screws by using torque wrenches by fastening at 0.7N·m for XP-AUT06M and at 1.6N·m for XP-

AUT15M when installing for the XEBEC Brush Surface™.

When the tightening torque is low, there is the risk of causing damage to the machine, jigs and work-pieces and/or

sustaining an injury by having the brush come off of the brush holder.

Содержание XP-AUT06M

Страница 1: ...User manual Self Adjusting Sleeve XP AUT06M XP AUT15M ...

Страница 2: ...pecifications P 4 Usage 1 How to set XEBEC Self Adjusting Sleeve P 4 2 How to mount rack gear P 5 3 Operation P 5 4 How to mount and replace brush P 8 5 How to clean sleeve main body P 10 6 Remarks P 10 Please also refer to a usage instruction video available on the Product Support page of our website http www xebec tech com ...

Страница 3: ...use it could be dangerous if tool fragments and or chip powder scatter while working enclose the potentially dangerous work area to prevent other people from entering or have those around the work area wear protective equipment If these safety measures are neglected there are following risks If the tool fragments and or chip powder gets into the eyes there is the risk of losing eyesight in the wor...

Страница 4: ...insert a hand into the gear area There is the risk of sustaining an injury by having the hand pinched Caution 1 Set the coolant to cover the tip of the brush when wet processing If having coolant on the main body is unavoidable be careful to ensure that there is no abnormality in the actuator part and if there were abnormalities please implement a periodic maintenance in accordance with 5 How to c...

Страница 5: ...ting screws M3 2 pcs 1 Guide sleeve Brush holder Cover plate Guide sleeve fixing bolts M4 4 pcs Shank head Side gear 2 Rack gear stand set Low head M10 screw Washer Spring washer Rack gear Hexagonal brace Base washer Hole for centering Hole for rack gear installation 3 holes The brush projection work by the operator is unnecessary until one brush is fully used by operating the brush projection wor...

Страница 6: ...main body as well as the rack gear to fail and or damage breaking the machine jigs and work pieces and or sustaining an injury when used by exceeding the feed rateʼs upper limit F 10000mm min when passing through the rack gear Usage Example If sleeve main body travels in Y direction of rack gear 1 How to set XEBEC Self Adjusting SleeveTM hereinafter referred to as sleeve main body With the main sp...

Страница 7: ...he rack gear to the slide axis has to be below 0 1mm There is the risk of damaging the main body and or the machine if the rack gear orientation is incorrect or there is a tilt exceeding 0 1mm as the main body interferes with the rack gear 1 Preparation work Please measure and calculate the following machine coordinates and distance for program instructions 1 Coordinates on the rack gear installat...

Страница 8: ...he position where the rack gear and side gear mesh Fig 11 M19 Main spindle orientation command 1 G1G91X0Y 25 0F2000 Feed into position with an incremental move in the Y axis feed rate 2000mm min Y axis is at the travel start position Y 31 415F10000 Feed in the correct direction for brush projection for 31 415mm of travel from the start position 2 feed rate 10000mm min 3 X15 0F2000 Move away in the...

Страница 9: ...machine coordinates centering position Travel of originating point position Brush projection travelling direction 35 3 How to determine sleeve travel with automatic projection amount Projection direction Gear normal rotation OK OK Draw in direction Gear reverse direction NG NG The starting point of the sleeve travel on Table 1 is where the spindle of the sleeve main body is on the spindle of the r...

Страница 10: ...nsure that there is no gap between the brush bottom surface and brush holder inner surface to prevent run out of the brush Fig 14 XP AUT06M 2 How to replace brush 1 Remove the brush mounting screws at two locations Fig 15 2 Remove the brush from the brush holder Fig 16 3 As shown in Fig 17 pull in the brush fixing part and set at a desired position 4 For reassembly please refer back to XP AUT06M 1...

Страница 11: ...n the inner surface of the brush holder Brush mounting hole Please rotate Please ensure that no gaps are generated 〇 Project the brush Pull in the brush Fig 18 Fig 19 Fig 20 Fig 22 Fig 23 Fig 24 2 How to adjust brush projection amount 3 How to replace brush Insert a hexagonal wrench into the hexagonal wrench notch at the tip of the rod to adjust the amount of projection Fig 21 Fig 21 1 Remove the ...

Страница 12: ... guide sleeve fixing bolts at the torque 2 5N m by using torque wrenches 5 Please confirm in advance that there is no run out before usage Please confirm also that there are no loose screws etc after machining for a while Apply grease to sleeve inner diameter Apply grease to sleeve inner diameter When removing and re assembling the guide sleeve please do so carefully as the clearance is minimal an...

Страница 13: ...GY Co Ltd All rights reserved XEBEC Technology Co Ltd Fuerte Kojimachi 1 7 Building 8F 1 7 25 Kojimachi Chiyoda ku Tokyo 102 0083 TEL 81 0 3 3239 3481 FAX 81 0 3 5211 8964 URL http www xebec tech com Email info xebec tech co jp 2019 1 X ...

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