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TECHNICAL INFORMATION

Page

112



2001 Xantrex Technology, Inc.

5916 - 195th Street N. E.
Arlington, WA 98223

Telephone: 360/435-8826

Fax: 360/435-2229

www.traceengineering.com

SW Series Inverter/Charger

Part No. 2031-5

Rev. C: February 2001

TROUBLESHOOTING GUIDE

Page 1

INVERTER - If ERROR LED comes on, see ERROR CAUSES section

PROBLEM

INDICATION

SOLUTION

Unit will not come on
(no LED’s are on) and the
Control Panel Display is blank or off

DC voltage on the inverter’s DC
terminals is incorrect.

Check the battery voltage, fuses or
breakers and DC cable connections to
the inverter

DC voltage on the inverter’s DC
terminals is correct

Have unit serviced

Unit comes on, but goes off quickly
(several attempts made)

Excessive load on output, unit is in over-temperature protection (needs to cool
down), incorrect battery voltage.

See ERROR CAUSES section

No AC power output
INVERTING LED is on, with no ERROR
LED.

Correct AC voltage on Control Panel display but no AC voltage on inverter AC
terminal block.

Check for open circuit breaker on the inverter. If circuit breaker on the inverter is not
open (popped), have the inverter serviced.

Look at Control Panel display under
‘Inverter volts’ and check AC voltage on
inverter AC terminal block.

Correct AC voltage on Control Panel display and on inverter AC terminal block.

Check for open AC output breakers or fuses and bad output wire connections

AC voltage on Control Panel display or inverter AC terminal block is incorrect: have
unit serviced

AC1/AC2 IN GOOD LED is flashing
(with no AC connected to the input).

Have unit serviced

No AC power output
INVERT LED is flashing.

AC load too small for Search mode
circuit to detect

Reduce search watts setting, increase
load above search watts setting, or defeat
search mode by selecting ON.

Low AC power output or
Low surge power
INVERT LED is on

(AC inductive loads are not running at
full speed).

Insufficient DC current being provided
to the inverter to operate the AC loads

Check the battery voltage, fuses or
breakers and cable connections.

Ensure the battery bank is sufficient
(check for low DC voltage while running
the load).

Ensure the cable length and size is
correct (see owner's manual for correct
cable). Tie the battery cables together to
reduce inductance.

Содержание 120 VAC/60

Страница 1: ... 195th Street N E Arlington WA 98223 Telephone 360 435 8826 Fax 360 435 2229 www traceengineering com SW Series Inverter Charger Part No 2031 5 Rev C February 2001 SW Series Inverter Chargers With Revision 4 01 Software Owner s Manual ...

Страница 2: ... 2001 Xantrex Technology Inc 5916 195th Street N E Arlington WA 98223 Telephone 360 435 8826 Fax 360 435 2229 www traceengineering com SW Series Inverter Charger Part No 2031 5 Rev C February 2001 ...

Страница 3: ...tery Temperature Sensor BTS q Red and black battery terminal covers with attaching hardware q Hardware package AC access panels with screws crimp on terminals q Trace bumper sticker If any of the above listed materials are missing from your package or if it is unsatisfactory in any manner please contact our Service department at 360 435 8826 or fax this page explaining the discrepancy to 360 474 0...

Страница 4: ... 2001 Xantrex Technology Inc 5916 195th Street N E Arlington WA 98223 Telephone 360 435 8826 Fax 360 435 2229 www traceengineering com SW Series Inverter Charger Part No 2031 5 Rev C February 2001 ...

Страница 5: ...RY OF OPERATION 57 POWER VS EFFICIENCY 59 INVERTER CAPACITY VS TEMPERATURE 60 OPERATING MODES 61 INVERTER MODE 62 CHARGER MODE 64 INVERTER CHARGER MODE 69 GENERATOR SUPPORT MODE 71 AUTOMATIC GENERATOR CONTROL MODE 73 UTILITY BACKUP MODE 81 UTILITY INTERACTIVE MODE 83 ENERGY MANAGEMENT MODE 90 PEAK LOAD SHAVING MODE 92 IN BRIEF 92 LOW BATTERY TRANSFER LBX MODE 93 USING MULTIPLE INVERTERS 95 TECHNIC...

Страница 6: ...traceengineering com SW Series Inverter Charger Part No 2031 5 Rev C February 2001 APPENDIX 128 OPTIONS 128 OTHER PRODUCTS 129 REFERENCE TABLES AND GRAPHS 130 STORAGE CHECKLIST 133 WARRANTY REPAIR INFORMATION 135 LIMITED WARRANTY 135 WARRANTY REGISTRATION 135 LIFE SUPPORT POLICY 135 WARRANTY OR REPAIR SERVICE REQUIRED 136 INDEX 137 ...

Страница 7: ...ncy Curves 59 Figure 20 Inverter Capacity vs Temperature 60 Figure 21 Three Stage Battery Charging 64 Figure 22 BTS Battery Temperature Sensor 65 Figure 23 Two Wire Start Wiring Diagram 76 Figure 24 Three Wire Start Wiring Diagram HONDA Type 77 Figure 25 Three Wire Start Wiring Diagram ONAN Type 77 Figure 26 Relay RY7 and RY8 Sequence 78 Figure 27 Selling Power From A DC Charging Source Hypothetic...

Страница 8: ...able 4 Charging Setpoints For Common Battery Types 67 Table 5 Typical Wattage Of Common Appliances 101 Table 6 Battery Charging Charging Setpoints 104 Table 7 Battery State of Charge Voltage 105 Table 8 Battery Cable Inductance 110 Table 9 Power Consumption Of Common Appliances 130 Table 10 AWG to Metric Wire Conversion Chart 130 Table 11 Minimum Recommended Battery Cable Size vs Cable Length 131 ...

Страница 9: ...compatibility EMC 73 23 EEC Council Directive of 19 February 1973 on the harmonization of the laws of Member States relating to electrical equipment for use within certain voltage limits LVD SW2612E SW4548AHC SW4548EPV SW2612A SW3048E SW2612EHC SW4548EHC SW2612AHC SW3048AHC SW4548E3PH SW3024E SW3048EHC SW3024E SW3048EPV SW3048E3PH SW3048E SW3024AHC SW3024A SW3048APV SW4548APV SW3048A SW3024EHC SW3...

Страница 10: ...ed copper ring terminal lugs with a 5 16 hole should be used to connect the battery cables to the DC terminals of the inverter charger Soldered cable lugs are also acceptable 3 Torque all AC wiring connections to 20 inch pounds Torque all DC cable connections to 10 15 foot pounds Avoid dropping metal tools onto the batteries A short circuit could result in a spark fire or possible explosion 4 This...

Страница 11: ...utious to reduce the risk of dropping a metal tool onto batteries It could short circuit the batteries or other electrical parts that may result in a spark which could cause an explosion 7 Remove personal metal items such as rings bracelets necklaces and watches when working with a battery A battery can produce a short circuit current high enough to weld a ring or the like to metal causing severe ...

Страница 12: ...Y INSTRUCTIONS Page 4 2001 Xantrex Technology Inc 5916 195th Street N E Arlington WA 98223 Telephone 360 435 8826 Fax 360 435 2229 www traceengineering com SW Series Inverter Charger Part No 2031 5 Rev C February 2001 ...

Страница 13: ...approval The utility may require additional information that may not be included in this manual Please contact your authorized Xantrex dealer installer for assistance As a minimum you should read the sections of the manual that relate to your type of installation The MENU SYSTEM section beginning on page 33 explains how to make changes to the inverter s user setup menus The OPERATION section begin...

Страница 14: ...CTION Page 6 2001 Xantrex Technology Inc 5916 195th Street N E Arlington WA 98223 Telephone 360 435 8826 Fax 360 435 2229 www traceengineering com SW Series Inverter Charger Part No 2031 5 Rev C February 2001 ...

Страница 15: ...he continuous AC power output in hundreds of VA Volt Amps Power levels available start at 2500 up to 5500 Volt Amps with different DC voltages In the example above 40 would stand for a 4000 VA 4 kVA continuous output inverter Input Output DC Voltage The number 24 following the power rating indicates an inverter charger that is designed to convert 24 VDC input to an AC voltage output and charge 24 ...

Страница 16: ...IFICATION Page 8 2001 Xantrex Technology Inc 5916 195th Street N E Arlington WA 98223 Telephone 360 435 8826 Fax 360 435 2229 www traceengineering com SW Series Inverter Charger Part No 2031 5 Rev C February 2001 ...

Страница 17: ...n of the unit The control panel is operational whenever DC power is applied to the inverter DC input terminals Figure 3 Control Panel Eight pushbuttons are used to select the various menus menu items and operating setpoint values for the unit including the ability to turn the inverter on and off A Liquid Crystal Display LCD presents the various system settings and data as selected by the operation...

Страница 18: ... Pressing the red ON OFF MENU button at any time will take you directly to the SET INVERTER menu item of the INVERTER MODE 1 menu heading There are four options available from this menu item The first letter of the selected item will be underlined Pressing the red ON OFF MENU button will move the cursor one position to the right selecting the next item You can also use the SET POINTS buttons to mo...

Страница 19: ...ading the BULK LED will slowly blink while the charger completes the equalization process FLOAT Green This indicator will be on when the battery voltage has reached the Float Stage of the charging process It will now regulate the charging process to the SET FLOAT VOLTS DC setting from the BATTERY CHARGING 10 menu heading The SET FLOAT VOLTS DC setting provides a maintenance charge to the battery u...

Страница 20: ...er and allows modem access monitoring over long distances See the APPENDIX OPTIONS section starting on page 128 for a complete description of the SWRC Remote Control and SWCA Serial Communications Adapter STACKING PORT The stacking port allows multiple SW Series Inverter Chargers to be used in the same system The inverters can be used in a SERIES configuration to operate 240 Vac loads and to conne...

Страница 21: ...ng the automatic generator control sequence the LED will be on to show that RY8 is closed engaged from the N O to the COM contacts and will be off when RY8 is opened disengaged AC1 RELAY Red LED Allows visual indication of AC1 relay operation The LED will be on when the AC1 relay is closed engaged This LED along with the test jumper adjacent to the LED is used by utilities to perform voltage and f...

Страница 22: ...ery Terminals and the DC Ground Figure 7 DC Side BATTERY TERMINALS Caution Before connecting the battery cables to the inverter verify the correct battery voltage and cable polarity using a voltmeter The inverter is not reverse polarity protected If the positive terminal of the battery is connected to the negative terminal of the inverter and vice versa severe damage will result If necessary color...

Страница 23: ...e operated The NEC standards and regulations are described here in general for your convenience and are not represented as comprehensive or complete For comprehensive and complete official standards and regulations write the address listed below NFPA National Fire Protection Association National Electrical Code Handbook 1 Batterymarch Park PO Box 9101 Quincy MA 02269 9101 617 770 3000 Before begin...

Страница 24: ...when first connecting the cable This can be avoided by first removing the DC fuse or opening the disconnect in the positive battery cable 3 Connect a cable from the inverter s DC Chassis Ground to the system ground AC IN CABLING 1 See Table 13 in the Appendix to determine the appropriate AC wire size 2 Remove the knockout from the inverter chassis and install a strain relief or conduit in which to...

Страница 25: ...ment one in which humidity and or temperature change cause water to form on components all the ingredients for electrolysis are present water electricity and metals In a corrosive or condensing environment the life expectancy of the inverter is indeterminate and the warranty is voided Caution Install the inverter in a dry protected location away from sources of high temperature and moisture Exposu...

Страница 26: ...and an exhaust port on the right side will allow cool outside air to flow through the inverter and back out of the enclosure Figure 8 Air Flow Intake Location AC WIRING This section describes AC wiring requirements and recommendations including AC connections wire sizing overcurrent devices GFCIs external relays hookup procedure and neutral to ground switching Your local electrical code and the Na...

Страница 27: ...ake sure that the inverter is disconnected from the battery or battery bank Feed the wires through conduit fittings located on the left side or left bottom side of the inverter Note Conduit fittings must be purchased separately and are required by code to comply with residential and commercial installations The AC wiring both in and out of the inverter must also be protected from short circuits an...

Страница 28: ...nchronize to the other AC sources waveform preventing damage Connect the utility or generator to the provided input terminals AC HOT IN 1 or AC HOT IN 2 respectively When the inverter output is connected directly to an external source the inverter will shut down and indicate an error on the control panel Checking the ERROR CAUSES menu heading will show a YES for the AC SOURCE WIRED TO OUTPUT menu ...

Страница 29: ...x has tested the following 120 VAC GFI s and found them to work satisfactorily with our inverters LEVITON 6599 PASS SEYMOR 1591 4A957 ACE Hardware ACE 33238 WARNING LABEL A warning label is provided to inform all personnel that an inverter is installed in your electrical system This label should be installed at the electrical panel that is being powered by the inverter Be cautious until the invert...

Страница 30: ...pointing If the system is expected to operate at the inverter s continuous power level rating for long periods of time over an hour larger disconnects and cables may be required Most systems do not operate at full capacity for periods exceeding an hour and can operate satisfactorily with the following cable and disconnects shown If your system includes enormous batteries or has a very large DC sou...

Страница 31: ...n should be included to comply with the code requirements When a breaker has been selected as the overcurrent device tighter sizing may be acceptable since the breaker is more easily reset when compared to a high current bolt in type fuse Marine and RV installations typically do not require conduit or a means of disconnection although overcurrent protection fuse is required Xantrex offers a fusebl...

Страница 32: ...puts Determine the correct size battery cable to use for your installation from Table 2 on page 22 and the proper size disconnect fuse from Table 3 Battery Cable To Maximum Breaker Fuse Size on page 23 Color code the cables with colored tape or heat shrink tubing the standard colors are red for positive and black for negative Always double check the polarity with a voltmeter before making the batt...

Страница 33: ...e separated and both the normally open and normally closed contacts are provided It is much easier to make the connections to the generator if a remote control terminal or connector is available on the generator This sometimes requires that the generator optional remote control panel be purchased This allows examination of how the generator remote control panel works which is what the inverter s g...

Страница 34: ...The most common example is providing a direct path from the solar array to earth near the location of the solar array Most electrical codes want to see the multiple ground rods connected by a separate wire with its own set of clamps If this is done it is a good idea to make the connection with a bare wire located outside of the conduit if used in a trench The run of buried wire may be a better gro...

Страница 35: ...et by your inverter internally or can be easily met by using an external relay to connect and disconnect the external AC source s neutral If another AC source on board generator is included in the RV or boat this AC source neutral is required to be connected to ground when it is being used and to disconnect all other neutrals from ground An AC transfer switch can be used if it switches both the sh...

Страница 36: ...s would be either the vehicle boat ground or the external AC source ground but never both at once Figure 14 Neutral To Ground Bond Switching Neutral Bonded To Ground AC SOURCE NEUTRAL TO GROUND SWITCHING RELAY Provided in the AC installation Connects the neutral from external AC source and neutral of the AC panel loads together when AC is applied to the inverter input GROUND NEUTRAL AC PANEL RV Ma...

Страница 37: ...e generator and battery grounds together as well as the case or safety grounds in the system and then attaching all to the same earth grounding rod See the NEC for specific information on grounding requirements and hardware In severe conditions the generator frame should physically be isolated from the earth by a wood frame or some other insulating means This assures that the single point ground s...

Страница 38: ...ATION Page 30 2001 Xantrex Technology Inc 5916 195th Street N E Arlington WA 98223 Telephone 360 435 8826 Fax 360 435 2229 www traceengineering com SW Series Inverter Charger Part No 2031 5 Rev C February 2001 ...

Страница 39: ...heck the inverter s DC voltage on the positive and negative terminals If the DC voltage is low the battery bank needs to be charged externally Charge the battery bank and restart the functional test 3 With the inverter ON check the AC voltage on the AC output terminal of the inverter and ensure you get the correct AC voltage for your particular unit After confirming the correct AC voltage connect ...

Страница 40: ...L TEST Page 32 2001 Xantrex Technology Inc 5916 195th Street N E Arlington WA 98223 Telephone 360 435 8826 Fax 360 435 2229 www traceengineering com SW Series Inverter Charger Part No 2031 5 Rev C February 2001 ...

Страница 41: ... the DC settings shown by 2 for 48 volt systems multiply the DC settings shown by 4 The USER MENU provides the controls and settings needed on a daily basis It allows you to turn on the inverter and generator read the AC and DC meters check on an error cause and even adjusts the inverter s time clock The SETUP MENU provides all of the settings required to configure the inverter to operate in the n...

Страница 42: ...time error NO Ph 360 435 8826 Fax 360 435 2229 Battery TempComp volts DC 12 6 Low Battery voltage NO Load Amp Start Ready NO Inverter volts AC 00 Inverter breaker tripped NO Generator Timer 7 Voltage Start Ready NO Grid AC1 volts AC 00 AC source wired to output NO Start Quiet Time h m 08 00 Exercise Start Ready NO Generator AC2 volts AC 00 External error stacked NO End Quiet Time h m 08 00 Move cu...

Страница 43: ... Crank seconds 30 Set Relay 11 volts DC 15 0 Set search watts 48 Set Max Charge amps AC 20 Set 15 min start volts DC 11 3 R11 Hysteresis volts DC 01 0 Set search spacing 59 Set Temp Comp LeadAcid NiCad Read LBCO 30 sec start VDC 11 0 Close on batt setpoint Set Exercise period days 30 Open on batt setpoint Hys Set Maximum run time h m 08 00 Relays have 2 second delay on Set Max Run time to 0 to def...

Страница 44: ...a generator is included and controlled by the inverter Trace Engineering 3 Provides information for accessing Xantrex Also provides the software revision number and allows resetting to the factory default values Meters 4 Allows monitoring of the DC battery voltage AC voltages and AC current of the inverter and other AC sources Error Causes 5 Provides an indication of the cause of an error conditio...

Страница 45: ...ifferent mode under the INVERTER SETUP 9 menu heading is selected this position will be locked out Selecting the CHG mode will disable the Automatic Generator control features INFORMATION DISPLAY The following information is displayed as additional Menu Items CHG Avail Only in FLT mode Press red or setpoint button to move Move cursor to Inverter OFF to reset Overcurrent GENERATOR MODE 2 MENU HEADI...

Страница 46: ... to synchronize to the generator The acceptable frequency range for the SW Series is 53 to 67 Hertz for 60 Hertz models and 44 to 56 Hertz for 50 Hertz models Generator start error NO If YES is displayed it indicates that the automatic generator control system was not able to successfully start the generator The system completes five start cycles and requires that the generator operate for a minim...

Страница 47: ...Y The following information is displayed as additional Menu Items Move cursor to GEN OFF to reset Generator error If no start in 5 trys then error If Gen starts runs for 5 min then stops the inverter will not attempt restart until gen auto start conditions are again satisfied If Gen runs for more than max run time then error Under Over speed will cause a Sync error in 10 minutes TRACE ENGINEERING ...

Страница 48: ...VDC models Range 10 0 to 35 5 VDC 48 VDC models Range 20 0 to 71 0 VDC Reads the battery voltage Similar to the voltage reading of a standard DC voltmeter The actual battery voltage value is used for the LOW BATTERY CUT OUT HIGH BATTERY CUT OUT LOW BATTERY TRANSFER LOW BATTERY CUT IN and BATTERY SELL VOLTS settings Battery TempComp volts DC 12 6 Battery TempComp volts DC 25 2 Battery TempComp volt...

Страница 49: ... gen starting Batt volt temp comp is used for float bulk eq aux relays ERROR CAUSES 5 MENU HEADING When an error has occurred the red ERROR LED on the control panel will be illuminated If a generator error has occurred the ERROR LED will blink slowly This menu is provided to assist with the investigation into the error cause If an error condition has occurred the word NO will be changed to YES To ...

Страница 50: ...r AC input relay could cause this condition To test disconnect all input wiring from AC inputs 1 and 2 and restart the inverter If the AC IN GOOD LED indicator on the control panel glows then the inverter s internal relay is defective External error stacked NO A problem has occurred with the series interface cable or one of the inverters operated in series Check the cable for damage and replace it...

Страница 51: ...internal clock This setting is based on a 24 hour clock and adjusts in 10 minute increments Set Clock minute 00 00 00 Indicates and allows setting of the minutes for the internal clock Set Clock second 00 Indicates and allows setting of the seconds for the internal clock GENERATOR TIMER 7 MENU HEADING Start Quiet Time h m 08 00 Generator will not be started during this period unless the actual bat...

Страница 52: ...ility grid AC1 and the generator AC2 inputs Gen Auto Start setup 12 Use to setup the when the automatic generator control system and the maximum run time allowed Gen starting details 13 Use to adjust the starting sequence of the automatic generator control system Auxiliary Relays R9 R10 R11 14 Use to adjust the operation of the auxiliary signal relays for controlling external power sources or syst...

Страница 53: ...the utility gird through the AC HOT IN 1 terminals SLT The silent mode does not maintain the battery at float voltage all the time The battery charger only operates for part of each day AC power from the utility grid is passed through the inverter to the loads 24 hours a day Once a day at the time prescribed by the BULK CHARGE TRIGGER TIMER the batteries are given a bulk and absorption charge cycl...

Страница 54: ...off after the battery reached the LOW BATTERY CUT OUT VDC setting It is also used to control when the system resumes powering the AC loads from the inverter when LBX mode is being used In LBX mode the best performance will often be achieved if this setting is higher than the BULK and FLOAT VOLTS DC setting in order to reduce cycling of the system The DC charging sources wind solar etc must then ca...

Страница 55: ...are fully charged before stopping the charging process then a longer setting may be used If the ABSORPTION TIME is set to zero 00 00 the unit will not provide any absorption charge time and go straight to the float charge stage after reaching near the BULK voltage setting Set Float volts DC 13 4 Set Float volts DC 26 8 Set Float volts DC 53 6 12 VDC models Range 10 0 to 16 0 24 VDC models Range 20...

Страница 56: ...llel to reduce the load on the utility grid Typically this is set to the size of the AC circuit breaker that feeds the AC HOT IN 1 Set Gen AC2 amps AC 30 Set Gen AC2 amps AC 15 0 Set Gen AC2 amps AC 30 Standard models Range 00 to 63 E W models Range 00 0 to 31 5 J K models Range 00 to 63 This setting determines the level in AC amps at which the inverter begins to back off the battery charger or op...

Страница 57: ...R 7 is enabled Set 2 hr start volts DC 11 8 Set 2 hr start volts DC 23 6 Set 2 hr start volts DC 47 2 12 VDC models Range 05 0 to 16 5 24 VDC models Range 10 0 to 35 5 48 VDC models Range 20 0 to 71 0 Sets the battery voltage that will initiate the automatic generator control system if the voltage remains below this setting continuously for 2 hours This setting is not temperature compensated This ...

Страница 58: ...N Setting the time to 00 00 defeats this function INFORMATION DISPLAY The following information is displayed as additional Menu Items Set Max Run Time to 0 to defeat Set exercise to 0 to defeat See menu 9 to set LBCO GEN STARTING DETAILS 13 MENU HEADING Set RY7 Function GlowStop Run All Models Allows Relay 7 RY7 to provide two different generator start routines The relay labeled RY7 is used to eit...

Страница 59: ...r charger status being on or off Both the normally open N O and normally closed N C contacts are available for each of these auxiliary relays Use the crimp on terminals provided in the hardware package to connect to these contacts CAUTION These relays are not intended to directly control a load or charging source rather they can be used to send a signal or operate the coil of another higher ampera...

Страница 60: ...pensated for the battery temperature when using the BTS There is no intentional time delay on the reaction for this setting This allows fast response to rapid voltage changes in the system R10 Hysteresis volts DC 01 0 R10 Hysteresis volts DC 02 0 R10 Hysteresis volts DC 04 0 12 VDC Models Range 00 1 to 12 8 24 VDC Models Range 00 1 to 12 8 48 VDC Models Range 00 2 to 25 6 The hysteresis setting fo...

Страница 61: ...Set Low Battery Transfer VDC 22 6 Set Low Battery Transfer VDC 45 2 12 VDC models Range 05 0 to 16 5 24 VDC models Range 10 0 to 33 0 48 VDC models Range 20 0 to 66 0 This is the voltage at which the inverter transfers the loads from the battery to the utility grid It is used only with the LBX and FLT modes This setting is not temperature compensated The transfer will occur only if the battery vol...

Страница 62: ...ke sure LBX is above LBCO volts GRID USAGE TIMER 18 MENU HEADING The Grid Usage Timer selects when power may be drawn from the utility grid for battery charging It is used only when either the FLT or SELL modes are selected in the SET GRID USAGE menu item under the INVERTER SETUP 9 menu heading Utility Power must be connected to the AC1 for this timer to be operational Start Charge time 21 00 End ...

Страница 63: ...Items After Start Charge time SELL mode charges battery FLT mode charges battery After End Charge time SELL mode sells battery to AC1 FLT mode drops AC1 and inverts Timer on when start end Timer off when start end Sell and float modes use timer SLT and LBX mode ignore timer INFORMATION FILE BATTERY 19 MENU HEADING This Menu Heading provides additional information about the battery charging system ...

Страница 64: ...STEM Page 56 2001 Xantrex Technology Inc 5916 195th Street N E Arlington WA 98223 Telephone 360 435 8826 Fax 360 435 2229 www traceengineering com SW Series Inverter Charger Part No 2031 5 Rev C February 2001 ...

Страница 65: ...ee inverters linked together by their transformers Figure 17 Trace SW Series Inverter Simple Block Diagram By mixing the outputs from the different transformers a sine wave is produced Shown in Figure 18 is the output waveform from a Trace SW Series Inverter Charger Notice the steps form a staircase that is shaped like a sine wave The total harmonic distortion in this sine wave approach is typical...

Страница 66: ...rms smaller than the AC source are created to cause current to flow into the batteries This process is fully regulated to provide a three stage charge cycle If the level of AC current exceeds the user programmed generator or grid size and then the inverter will switch to a generator support mode and create waveforms that are larger than the AC source This causes power to flow from the batteries to...

Страница 67: ...ss efficiently due to the impact of power factor losses Figure 19 Trace SW Series Efficiency Curves The SW Series offers an extremely good efficiency curve The inverter reaches high efficiency at very low AC load levels which is important because the inverter often spends the majority of the time at the lower power range The high efficiency is maintained over a wide power range Only when operating...

Страница 68: ... the power devices FET s increase the allowable current is reduced When the available current is reduced the capacity of the inverter to run loads is reduced The graph below shows the effect temperature has on the inverter s capacity to run loads notice that the inverter reduces its capacity at temperature above 25 C The temperature derating graph assumes that the inverter is at sea level and the ...

Страница 69: ... conditioning ability Utility Interactive Mode Excess power from charging sources or stored power from the battery can be sold back into a utility grid Also allows selling of the stored energy in the battery during a specific time period Energy Management Mode Onboard clock to set inverter and charger operating time periods This mode can be used with time of day metering to shift energy consumptio...

Страница 70: ...lect SRCH mode from the SET INVERTER menu item accessible by pushing the red ON OFF MENU button Pressing the red ON OFF MENU button can also access the SRCH mode It is also located as the first menu item under the INVERTER MODE 1 menu heading Pressing the red ON OFF MENU button again will move the cursor one position to the right The SET POINT buttons can also be used to move the cursor right or l...

Страница 71: ...ime it takes for the inverter to bring up a load The lower the setting the greater the power consumption while in the search mode thus reducing power The factory default value 59 is acceptable for most applications The range is from 4 to 255 LOW BATTERY PROTECTION When the actual battery voltage reaches the LOW BATTERY CUT OUT menu item setting for the LBCO DELAY period the inverter shuts off to p...

Страница 72: ...ULK VOLTS DC setting the charger starts the second or Absorption stage During this phase the charge rate is gradually reduced while the battery voltage is held near the bulk voltage setting This ensures that the battery is fully charged The final Float stage is initiated when the battery has been held near the SET BULK VOLTS DC setting for the adjustable ABSORPTION TIME period setting At this poin...

Страница 73: ...arily To allow the Charger Only mode FLT must be selected from the SET GRID USAGE menu item under the INVERTER SETUP 9 menu heading in the SETUP MENU FLT is the factory default setting This feature is commonly used in marine applications where the inverter operates a refrigeration system from the batteries Normally the engine s alternators keep the batteries charged When docked a shore cord is con...

Страница 74: ...tor to reach a stable operating condition before being loaded The default generator warm up period is 60 seconds Once warmed up the inverter synchronizes to the generator If the AC source is not stable the inverter may not be able to synchronize and will not connect If the generator runs for 5 minutes without the inverter being able to connect then the generator will be shut off and the ERROR LED ...

Страница 75: ... VDC or as per manufacturer NiCad or NiFe Alkaline Battery using 10 cells in series 16 0 VDC BULK 14 5 VDC FLOAT Consult manufacturer Note Values shown are for 12 volt systems For 24 volt systems multiply the settings shown by 2 For 48 volt systems multiply the settings shown by 4 These settings are guidelines refer to your battery manufacturer for specific settings EQUALIZING BATTERIES UNSEALED O...

Страница 76: ... process the voltage is limited to the level of the SET EQUALIZE VOLTS DC menu item under the BATTERY CHARGING 10 menu heading To start the equalization process either manually or automatically Select EQ from the SET GENERATOR menu item by pressing the green GEN MENU button on the Control Panel During the equalization process the BULK LED will flash slowly to indicate that the EQ position has been...

Страница 77: ...rational difference is that the battery charger will only be engaged for a single period of time each day set by the BULK CHARGE TRIGGER TIMER 15 menu heading setting This reduces the power consumption of the inverter over the period of a day It is also used in applications where the slight noise of the inverter might be undesirable such as at night AC power continues to be passed through the inve...

Страница 78: ... the BATTERY CHARGING 10 menu heading to a low value TRANSFER TIME Normally there is no transfer time from the inverter to utility power or generator The inverter operates in parallel with the AC source at all times even when battery charging This allows the transfer from inverter to the utility grid or generator to be interruption free and virtually unnoticeable However in SELL mode when the util...

Страница 79: ...tion are not satisfactory Adjust the SET GEN AC2 AMPS AC menu item located in the AC INPUTS 11 menu heading to the continuous output ability of the generator This allows the generator support feature to function correctly preventing the generator from being overloaded The generator s output should be de rated for altitude and if propane or natural gas is the power source It is best to error on the...

Страница 80: ... switch for changing from one output to the other If a system uses only one inverter having the generator put out all of its power at 120 VAC is advantageous If two inverters are used having the generator wired for 120 240 VAC output is better If you are using one inverter and can not rewire your generator for 120 VAC or have a combination of 120 and 240 VAC loads which need to be operated you may...

Страница 81: ... from the SET GENERATOR menu item accessed by pressing the green GEN MENU button The AUTO mode is disabled if the CHG mode under INVERTER MODE 1 menu heading is selected Adjust the battery charger parameters to match the requirements of the batteries connected if the factory defaults listed in the technical section are not satisfactory Adjust the SET GEN AC2 AMPS AC menu item located in the AC INP...

Страница 82: ...s that the generator optional remote control be purchased This also allows examination of how the generator remote control works which is what the inverter s generator control system in the inverter must duplicate Connection of the GEN CONTROL RELAYS to the generator remote control also eliminates the need to modify the generator and violate the warranty of the generator You should also add a swit...

Страница 83: ...hile the generator is running The contacts close only when it is time for the generator to be stopped This is useful for generators that require a stop signal to shut down the generator The GLOWSTOP configuration is useful for starting ONAN brand generators The GLOWSTOP setting can also be used for diesel generators The RY7 COM and RY7 N O contacts will be closed during the PRE CRANK SECONDS perio...

Страница 84: ...y with starting in cold weather and possible need for the additional control of the glow plugs before starting Generators can be either air or water cooled Water cooled units are usually more quiet but can require more maintenance Low speed 1800 1500 rpm generators are preferred by many system designers as they often provide longer life due to less mechanical wear and tear TWO WIRE START GENERATOR...

Страница 85: ...into two basic types Honda types and Onan types The Honda type uses an automotive type starting circuit as previously discussed Operating a switch that is first turned to RUN and then momentarily held to a START position starts it Once the engine has started the switch is released and it returns to the RUN position To shut down the generator the switch is placed in the OFF position For this type o...

Страница 86: ...age remains below the Set start volts DC setting unless Start End Quiet time h m is enabled for the required period of time or the Read LBCO 30 sec start VDC setting for 30 seconds or if the load amps reaches the Load Start amp AC setting longer than the Set Load Start delay min period The manual generator control sequence is initiated if generator is manually turned on via Set Generator to ON STA...

Страница 87: ... start attempts counter resets to zero If the generator dies within the 5 minute period of being started the inverter will attempt to restart the generator An unsuccessful run is considered a failed start attempt After 5 start attempts the ERROR LED illuminates and the generator control system shuts down If the generator dies after successfully running for 5 minutes the start attempt counter will ...

Страница 88: ...ess the next time the generator is automatically started and will automatically stop and return the cursor to the AUTO position in the SET GENERATOR menu item once the equalization period has been completed The SET EQUALIZE TIME menu item under the BATTERY CHARGING 10 menu heading sets the amount of time that the battery voltage must exceed the BULK VOLTS DC setting before the equalization process...

Страница 89: ...inverter s output reaching the overcurrent trip level as it tries to maintain the load before the internal relay transfers to battery power To operate the system in utility backup mode Connect utility AC power to the inverter s AC HOT IN 1 and NEUTRAL IN 1 terminals Connect the AC loads to the inverter s AC HOT OUT and NEUTRAL OUT terminals Adjust the battery charger parameters if the factory defa...

Страница 90: ...R 15 menu heading Selecting SLT in the SET GRID USAGE menu item located under the INVERTER SETUP 9 menu heading enables it During the rest of the day the battery charger is turned off and the utility grid powers the AC loads If a utility outage occurs the inverter turns on and runs the loads When power returns the inverter will return to the SLT mode after it has completed the Bulk and Absorption ...

Страница 91: ...t breaker in the AC load center connected to the utility grid This allows the utility to shut off the system if a problem occurs Since a utility interactive installation requires an understanding of your local utility code limited diagrams and details are included in this manual Consult your utility or your local Xantrex dealer To operate the system in utility interactive mode set up the system as...

Страница 92: ...ailures Grid shorted Normally when the utility power fails the inverter momentarily tries to power the entire neighborhood This condition looks like a short circuit to the inverter and causes it to reach the overcurrent protection setting and shuts off It then opens its internal relay and disconnects from the utility grid This protective system operates instantly Grid open The inverter can tell wh...

Страница 93: ...TS DC setting until the end of the ABSORPTION TIME This operating mode offers the individual system owner with several advantages The batteries would not be cycled thereby increasing their life and the batteries would be fully charged in case of a power failure resulting in greater system efficiency Figure 27 Selling Power From A DC Charging Source Hypothetical Time Of Day Operational History Begi...

Страница 94: ...enu heading to allow setting of the time period that the battery will be allowed to recharge during by adjusting the SET START CHARGE TIME and SET END CHARGE TIME menu items Outside of this time period the inverter will sell the power stored in the battery to the utility grid until the voltage reaches the BATTERY SELL VOLTS DC setting This mode can use the battery to maximize the output of the sys...

Страница 95: ...ie operation of this inverter The batteries can however be small if the system does not provide back up power in case of utility failure Two thousand watt hours is sufficient 100 amp hours at 24 volts is 2400 watt hours This can be achieved by using two Group 27 sized batteries for a 24 volt system This is a very common size for RV and boat applications Since the batteries are not cycled excessive...

Страница 96: ...RGER 120 VAC NOTE THE BUY AND SELL METERS CAN BE COMBINED INTO ONE TWO WAY METER IF NET BILLING IS ALLOWED UTILITY GRID 120 240 VAC kWh METER WITH DETENTS ONE WAY 120 240 VAC BUY METER AC LOADS 120 240 VAC SOLAR ARRAY FUSED DISCONNECT PV CHARGE CONTROLLER WIND GENERATOR kWh METER WITH DETENTS ONE WAY 120 240 VAC SELL METER BATTERY DISCONNECT UTILITY INTERACTIVE LINE TIE SYSTEM WITH BACKUP OF CRITI...

Страница 97: ...o several source circuits do not parallel relays for higher current Another option is to use a charge controller such as the Trace C40 For more on the C40 MULTI FUNCTION CONTROLLER see page 129 A typically wiring configuration for this overvoltage protection is as follows This circuit does draw a small amount of power all of the time to power the coil of the relay Other circuits are possible but m...

Страница 98: ...g to match the amperage of the circuit supplying AC to the inverter input See UTILITY SUPPORT OVERLOAD PROTECTION on page 82 Set the SET GRID USAGE menu item under the INVERTER SETUP 9 menu heading to FLT Set the SET START CHARGE TIME menu item under the GRID USAGE TIMER 18 menu heading to the time the inverter connects to the utility This is the beginning of the time the battery charger is allowe...

Страница 99: ...ray it will be used to directly power the AC loads connected to the inverter output even though the utility grid is also connected to the loads If the amount of power exceeds the AC loads connected the battery voltage will increase An external solar array controller is required to limit the battery voltage to a safe level and to prevent overcharging and possible damage to the battery when only lig...

Страница 100: ...ads connected to each inverter This can be used in addition to time of day metering and still allows the inverter to provide a utility back up function in addition This mode is also useful for applications where AC loads require more power than a utility connection is able to supply This often occurs in mobile applications where only a 15 amp outlet may be available The inverter can provide the ex...

Страница 101: ... load for a limited amount of time This results in rapid cycling every day or even multiple times per day between the battery system and the utility grid One way to reduce the amount of cycling is to set the MAX CHARGE AMPS AC value to its minimum setting of 2 amps AC however this increases the system s dependency on the utility grid If the system is also used for utility backup performance could ...

Страница 102: ... sure the external charge controller is set slightly higher than the LOW BATTERY CUT IN VDC setting so that the voltage can be reached without the charging source shutting off The LOW BATTERY TRANSFER VDC setting must be always set higher than the LOW BATTERY CUT OUT VDC setting If utility back up operation is expected keep the LOW BATTERY TRANSFER VDC setting high to prevent excessive discharging...

Страница 103: ... applications and abilities that were previously not possible When inverters are series stacked they do coordinate all operations that affect 240 VAC loads This requires that the inverters turn on together and switch to another AC source at the same time If either inverter shuts down both inverters are inoperable If no 240 VAC loads are required to be operated then the need and benefits of stackin...

Страница 104: ...y charges Since the SLAVE follows the master and is set up with a longer warm up delay the SLAVE inverter is already synchronized when it transfers the loads and starts battery charging This allows very smooth transitions from inverter mode to charger mode The parallel stacking interface system allows doubling of the AC pass through capacity This is useful when large generators are used Both inver...

Страница 105: ... the generator referred to as the generator controlling inverter along with the other inverter which does not control the generator referred as the non generator controlling inverter must be programmed differently to achieve the best results The two inverters should be programmed with the same BULK VOLTS DC and FLOAT VOLTS DC settings but with the ABSORPTION TIME on the non generator controlling i...

Страница 106: ...ION Page 98 2001 Xantrex Technology Inc 5916 195th Street N E Arlington WA 98223 Telephone 360 435 8826 Fax 360 435 2229 www traceengineering com SW Series Inverter Charger Part No 2031 5 Rev C February 2001 ...

Страница 107: ...s cycled TELEPHONE COMPANY BATTERY Second hand telephone company batteries are often available at far below original cost They are often used to power the telephone system for short power outages They are sometimes used successfully in remote home systems Typically they are a lead calcium type battery similar in construction to a starting battery Therefore they should not be repeatedly discharged ...

Страница 108: ...ges of sealed batteries there is still a place for the standard flooded deep cycle battery Sealed batteries will cost 2 to 2 5 times as much as liquid or flooded batteries In many installations where the batteries are set in an area where you don t have to worry about fumes or leakage a standard or industrial deep cycle is a better economic choice NICAD AND NICKEL IRON NIFE BATTERY Trace inverters...

Страница 109: ...re known size the batteries at approximately twice this amount Doubling the expected amp hour usage ensures that the batteries will not be overly discharged and extends battery life To compute total amp hours usage the amp hour requirements of each appliance that is to be used are determined and then added together You can compute your battery requirements using the nameplate rating of your applia...

Страница 110: ...e STEP 2 Determine the number of hours or fractions of hours you will use the appliance each day STEP 3 Multiply the number of days you will use the appliance during the week this is your Weekly Watt Hours Needed STEP 4 Divide your Weekly Watt Hours Needed by 7 to obtain the Average Daily Watt Hours Needed STEP 5 Total Average Daily Watt Hours Needed to determine your Total Daily Watt Hours Needed...

Страница 111: ...7 to obtain the Average Daily Watt Hours Needed STEP 5 Total Average Daily Watt Hours Needed to determine your Total Daily Watt Hours Needed Total Daily Watt Hours Needed STEP 6 Multiply your Total Daily Watt Hours Needed Step 5 by the number of anticipated days of autonomy days between charging usually 1 to 5 to determine your Autonomy Battery Size example used 3 days Autonomy Battery Size Watt H...

Страница 112: ...l have sulfate on their plates after a complete charge cycle On the other hand if the batteries never received a full charge all plates will have sulfate left on them If the sulfate remains on the plates for an extended period of time it will harden and seal off a percentage of the plate area reducing the capacity of the battery By equalizing the batteries the entire sulfate is removed from the pl...

Страница 113: ...s or battery suppliers Do not apply any material between the terminal and the cable lugs the connection should be metal to metal Apply the protective material after the bolts have been tightened BATTERY STATE OF CHARGE A good estimate of a battery s state of charge can be made by measuring the voltage across the battery terminals with the battery at rest No energy input no energy output for at lea...

Страница 114: ... enclosure should also be capable of holding at least one battery cell s worth of electrolyte incase a spill or leak occurs It should be made of acid resistant material or have an acid resistant finish applied to resist the corrosion from spilled electrolyte and fumes released If the batteries are located outside the enclosure should be rainproof and include mesh screens over any openings to preve...

Страница 115: ...ld be 4 0 AWG Remember for safety and to comply with UL regulations battery over current protection is required in the ungrounded battery cable SERIES CONNECTION When batteries are connected with the positive terminal of one to the negative terminal of the next they are connected in series In a series configuration the battery bank has the same amp hour rating of a single battery but an overall vo...

Страница 116: ...ower voltage batteries This is common with all battery inverter system voltages The smaller lower voltage batteries are first connected in series to obtain the needed voltage then these batteries connected in series sets are connected in parallel to increase the battery bank capacity The best arrangement when using a series parallel configuration is to connect all the smaller lower voltage batteri...

Страница 117: ... volt battery capacity 50 amp hours NOTE If cross tying is not required the dash connections are not needed Figure 35 Series Parallel Configuration 12 Volt Battery Wiring 12V INVERTER Total Battery Capacity 200 Amp Hours 6V 6V 6V 6V FUSED DISCONNECT 6V 6V 24V INVERTER Total Battery Capacity 200 Amp Hours 6V 6V FUSED DISCONNECT 6V 6V 6V 6V 6V 6V 48V INVERTER Total Battery Capacity 200 Amp Hours 6V ...

Страница 118: ...We tested two sixteen foot long 4 0 AWG battery cables connected together at one end and parallel to one another Table 8 Battery Cable Inductance Distance Between Battery Cables Taped Together 12 Separation 48 Separation Inductance in micro Henries 3 3 6 0 8 9 The above table shows that with only a foot of distance between the battery cables the inductance almost doubles and at four feet between c...

Страница 119: ...e run SUBMERSIBLE WELL PUMPS The well pump is often the hardest load to start for inverter system Submersible pump motors are particularly hard because the motor is very narrow in order to fit down the well and draws extremely high starting current When selecting a pump check the LOCKED ROTOR AMPS in the motor specifications This is usually the best guide to the maximum load the pump will place on...

Страница 120: ...r on the inverter If circuit breaker on the inverter is not open popped have the inverter serviced Look at Control Panel display under Inverter volts and check AC voltage on inverter AC terminal block Correct AC voltage on Control Panel display and on inverter AC terminal block Check for open AC output breakers or fuses and bad output wire connections AC voltage on Control Panel display or inverte...

Страница 121: ...ything preventing air flow Charger drops off before full charging or equalization has finished ERROR LED flashes and AC output drops momentarily Cold temperature around batteries with BTS Battery Temperature Sensor installed may be causing unit to reach HIGH BATTERY CUTOUT setting Disconnect BTS during charging or increase HIGH BATTERY CUTOUT setting Charger drops off before full charging has fini...

Страница 122: ...or adjust your LOW BATTERY CUT OUT to a lower setting LOW AC OUTPUT VOLTAGE The AC output voltage has fallen below SET INPUT LOWER LIMIT VAC setting The cause for this error could be high battery voltage or an excessively large load AC SOURCE WIRED TO OUTPUT Indicates that an AC source was wired directly to the AC output Check for proper AC input and output wiring output of inverter is wired to an...

Страница 123: ...ity 80 depth of discharge Deep Cycle Battery A battery designed to be routinely discharged to 20 of its maximum capacity without damage This is the type of battery most commonly used with an inverter system Digital VoltMeter DVM True RMS A voltmeter that incorporates a RMS converter to read true RMS for any waveform shape Averaging Type A voltmeter that requires a sine wave waveform shape to provi...

Страница 124: ...form Shape of the wave that alternating current makes as its voltage rises and falls with time Pass Through Current The amount of current the inverter can safely pass directly from the AC input to the AC output Plates Originally made of lead now fabricated from lead oxide Plates connect to the battery terminals and provide a structure for the chemicals that create current There are several plates ...

Страница 125: ...ery becomes watery while at the bottom it becomes more acidic This effect is corrosive to the plates Sulfating As a battery discharges its plates become covered with lead sulfate During recharging the lead sulfate leaves the plates and recombines with the electrolyte If the lead sulfate remains on the plates for an extended period of time over two months it hardens and recharging will not remove i...

Страница 126: ...C Output Characteristics AC Output Waveform Sine wave 34 to 52 steps per cycle Voltage Regulation 2 Total Harmonic Distortion 3 to 5 stand alone operation Power Factor Allowed 1 to 1 Frequency Regulation 0 04 crystal regulated Load Sensing Range 16 to 240 Watts Standard Features Control Panel Built in 2 line back lit alphanumeric liquid crystal display with eight LED status indicators Low Battery ...

Страница 127: ... 44 to 66 Vdc 44 to 66 Vdc AC Output Characteristics AC Output Waveform Sine wave 34 to 52 steps per cycle Voltage Regulation 2 Total Harmonic Distortion 3 to 5 stand alone operation Power Factor Allowed 1 to 1 Frequency Regulation 0 04 crystal regulated Load Sensing Range 16 to 240 Watts Standard Features Control Panel Built in 2 line back lit alphanumeric liquid crystal display with eight LED st...

Страница 128: ...nc 5916 195th Street N E Arlington WA 98223 Telephone 360 435 8826 Fax 360 435 2229 www traceengineering com SW Series Inverter Charger Part No 2031 5 Rev C February 2001 DIMENSIONS Figure 37 SW Series Dimensions With AC Access Covers Showing Knockout Sizes ...

Страница 129: ...ovided to assist you or your system installer with the design and installation of the Trace SW Series Inverter Charger Due to the variety of applications models available and differences in local and national electrical codes these diagrams and information should be used as general guidelines only You must consider your application and local and national electrical codes when designing and install...

Страница 130: ...ogy Inc 5916 195th Street N E Arlington WA 98223 Telephone 360 435 8826 Fax 360 435 2229 www traceengineering com SW Series Inverter Charger Part No 2031 5 Rev C February 2001 Figure 39 Installation Diagram 240 VAC 3 Wire Grid Connected Generator Backup ...

Страница 131: ... Sync Error DISPLAY NO None Gen Max Run Time Error DISPLAY NO None Load Amp Start Ready DISPLAY NO None Voltage Start Ready DISPLAY NO None Exercise Start Ready DISPLAY NO None Trace Engineering 3 Revision 4 01 DISPLAY None Meters 4 Inverter Charger Amps AC DISPLAY 00 None Input Amps AC DISPLAY 00 None Load Amps AC DISPLAY 00 None Battery Actual Volts DC DISPLAY Battery Volts None Battery TempComp...

Страница 132: ... 11 Set Grid AC1 amps AC 00 63 60 Set Gen AC2 amps AC 00 63 30 Set Input lower limit VAC 80 111 108 Set Input upper limit VAC 128 149 132 Gen Auto Start Setup 12 Set Load Start amps AC 00 63 33 Set Load Start delay min 00 0 25 5 05 0 Set Load Stop delay min 00 0 25 5 05 0 Set 24 hr start volts DC 05 0 25 5 12 3 Set 2 hr start volts DC 05 0 16 5 11 8 Set 15 min start volts DC 05 0 16 5 11 3 Read LB...

Страница 133: ...nputs 11 Set Grid AC1 amps AC 00 63 60 Set Gen AC2 amps AC 00 63 30 Set Input lower limit VAC 80 111 108 Set Input upper limit VAC 128 149 132 Gen Auto Start Setup 12 Set Load Start amps AC 00 63 33 Set Load Start delay min 00 0 25 5 05 0 Set Load Stop delay min 00 0 25 5 05 0 Set 24 hr start volts DC 10 0 35 5 24 6 Set 2 hr start volts DC 10 0 35 5 23 6 Set 15 min start volts DC 10 0 35 5 22 6 Re...

Страница 134: ... 11 Set Grid AC1 amps AC 00 63 60 Set Gen AC2 amps AC 00 63 30 Set Input lower limit VAC 80 111 108 Set Input upper limit VAC 128 149 132 Gen Auto Start Setup 12 Set Load Start amps AC 00 63 33 Set Load Start delay min 00 0 25 5 05 0 Set Load Stop delay min 00 0 25 5 05 0 Set 24 hr start volts DC 20 0 71 0 49 2 Set 2 hr start volts DC 20 0 71 0 47 2 Set 15 min start volts DC 20 0 71 0 45 2 Read LB...

Страница 135: ...FORMATION 2001 Xantrex Technology Inc 5916 195th Street N E Arlington WA 98223 Telephone 360 435 8826 Fax 360 435 2229 www traceengineering com SW Series Inverter Charger Part No 2031 5 Rev C February 2001 Page 127 ...

Страница 136: ...oting and monitoring of SW Series inverters from a personal computer and allows modem access monitoring over long distances The SWCA allows direct access of up to eight SW Series inverters via standard telephone type wire The SWCA is connected to the remote control port labeled REMOTE on the left side AC side of the SW Series Inverter Charger using the provided DB 25 communications cable You may c...

Страница 137: ...ms that monitor battery state of charge real time amps total charging amps total load amps days since fully charged cumulative amp hours recharge alarm and full charge indicator Mounts up to 50 feet from the batteries Easily configured for liquid lead acid or gel cell batteries Works with 12 24 or 48 volt systems with an optional 48V shunt board STEP UP STEP DOWN BALANCING TRANSFORMER The Trace T2...

Страница 138: ... at 120 VAC is known then the battery amperage at 12VDC will be 10 times the AC amperage divided by the efficiency 90 in this table Motors are normally marked with their running rather than their starting current Starting current can be five times running current Keep this in mind when sizing a motor into a system Refrigerators and icemakers typically run about 1 3 of the time Therefore their aver...

Страница 139: ... 2 4 0 AWG 107 mm 2 SW4548E or A 120 Amps 150 Amps 2 0 AWG 67 4 mm 2 2 0 AWG 67 4 mm 2 4 0 AWG 107 mm 2 SW5548 147 Amps 184 Amps 4 0 AWG 107 mm 2 4 0 AWG 107 mm 2 4 0 AWG 107 mm 2 1 TYPICAL DC AMPS is based on Low Battery Voltage with an efficiency of 85 2 NEC AMPS is based on Low Battery Voltage an efficiency of 85 and a 125 NEC de rating Table 12 Battery Cable to Maximum Breaker Fuse Size CABLE ...

Страница 140: ...ined by the NEC as cabling that is not enclosed in conduit or a raceway Cables enclosed in raceways or conduits have substantially lower continuous current carrying ability due to heating factors Table 14 Knockout Hole Size to Conduit Size Required KNOCKOUT OR HOLE DIAMETER TRADE SIZE OF CONDUIT INCHES MM INCHES 7 8 875 22 2 1 3 32 1 093 27 8 1 23 64 1 359 34 5 1 1 23 32 1 719 43 7 1 1 31 32 1 968...

Страница 141: ...s the SET GENERATOR menu Select OFF to disable the auto generator start feature Configure the vehicle s electrical system for the correct shore power service settings Connect the vehicle s shore power cord to a properly rated receptacle confirm it is live Press the SW Inverter Charger s red ON OFF MENU pushbutton to access the SET INV menu Select CHG to put the unit into the charger only mode Swit...

Страница 142: ...IX Page 134 2001 Xantrex Technology Inc 5916 195th Street N E Arlington WA 98223 Telephone 360 435 8826 Fax 360 435 2229 www traceengineering com SW Series Inverter Charger Part No 2031 5 Rev C February 2001 ...

Страница 143: ...lity and fitness for a particular purpose are limited in duration for a period of two 2 years from the original date of purchase Some countries or states do not allow limitations on the term of an implied warranty or the exclusion or limitation of incidental or consequential damage which means the limitations and exclusions of this warranty may not apply to you Even though this warranty gives you ...

Страница 144: ...rdinator at Phone 360 435 8826 Fax 360 474 0616 Email tracewarranty traceengineering com Please provide Model Number _____________________________ Serial Number _____________________________ Purchase Date _____________________________ Problem __________________________________ Ship the item for repair to Trace Engineering Company Inc Attn Service Department RMA ___________ 5916 195 th NE Arlington...

Страница 145: ...y Cable Battery To Inverter Cabling 106 Cable Inductance 110 Cable Size vs Cable Length 22 131 Connections 24 Installation Procedure 24 Maximum Breaker Fuse Size 131 Sizing 22 Battery Charging Absorption Time 54 Absorption Time 64 67 87 AC Input Requirements 65 Bulk Charging 45 53 55 64 67 69 82 83 87 90 Bulk Voltage 104 Charge Rate 104 Charger Only Operation 65 Charging Setpoints 67 104 Equalizat...

Страница 146: ...nk Seconds Menu 13 51 Set RY7 Function Menu 13 50 Set Search Spacing Menu 9 46 Set Search Watts Menu 9 46 Set Temp Comp Menu 10 48 Start Bulk Time Menu 15 53 Start Charge Time Menu 18 54 Start Quiet Time Menu 7 43 Dimensions 120 Display Battery Actual Volts DC Menu 4 40 Battery TempComp Volts DC Menu 4 40 Generator AC2 Volts AC Menu 4 41 Grid AC1 Volts AC Menu 4 41 Input Amps AC Menu 4 40 Inverter...

Страница 147: ... High Battery Voltage Menu 5 42 I Identification Label 7 Induced Voltage 110 Inductive Loads 111 Information Display Menu 1 Inverter Mode 37 Menu 2 Generator Mode 39 Menu 3 Trace Engineering 39 Menu 4 Meters 41 Menu 7 Generator Timer 43 Menu 12 Gen Auto Start Setup 50 Menu 14 Auxiliary Relays 52 Menu 15 Bulk Charge Trigger Timer 53 Menu 16 Low Battery Transfer 53 Menu 17 Battery Selling 54 Menu 18...

Страница 148: ...el Systems 129 T240 Transformer 129 TM500 Trace Meter Battery Status Monitor 129 Over Current Device 24 Overcurrent LED 11 Overcurrent Protection 129 Overcurrent Menu 5 41 P Parallel Stacked Operation 96 Generator Control Settings 96 Peak Load Shaving Mode 61 Personal Precautions 3 Power Consumption Of Common Appliances 130 Power Vs Efficiency 59 Press Reset Now For Defaults Menu 3 39 Q Quick Inst...

Страница 149: ... 129 SWCA 128 Remote Monitoring 128 Remote Setup 128 Remote Troubleshooting 128 SWCB Conduit Box 23 128 SWRC 128 System Grounding 26 Bonding The Grounding System 26 Equipment Or Chassis Grounds 26 Grounding Electrodes Ground Rods 26 Grounding Vs Lightning 29 Neutral To Ground Bond Switching 27 T T240 Transformer 129 TFB Fuse Block 23 Theory of Operation 57 Block Diagram 57 Output Waveform 58 Three...

Страница 150: ... Street N E Arlington WA 98223 Telephone 360 435 8826 Fax 360 435 2229 www traceengineering com SW Series Inverter Charger Part No 2031 5 Rev C February 2001 User Settings 123 Setup Menu 12 VDC 124 Setup Menu 24 VDC 125 Setup Menu 48 VDC 126 User Menu 123 ...

Страница 151: ......

Страница 152: ...5916 195th Street N E Arlington WA 98223 Phone 360 435 8826 Fax 360 435 2229 visit our website at www traceengineering com ...

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