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30-10001669

The Rail Straightness Tester is designed for
quick and easy transition between rails so
that multiple rails can be measured
efficiently. The handles by the wire spool
allow you to relieve tension on the wire
when transitioning between rails.

There are also dowel rods and a magnet
which holds the assembly together in (2)
pieces so that it can be transferred to
another rail with two hands

——

1mm

——

1mm

Dowel Pin

Receiver Hole

Содержание 30-10001669

Страница 1: ...6200 Brent Drive Toledo Ohio 43611 30 10001669 RAIL STRAIGHTNESS TESTER Rev 0 1 27 16 Release 1 27 16 ...

Страница 2: ...a Rail End Clamp 10 c Rail End Clamp with Spool Assembly 11 d Steel Wire Installation 11 Testing and Operation 13 Troubleshooting 14 Replacement Parts 14 Bill of Materials 15 Rail End Clamp 30 10001686 15 Exploded View 15 Parts List 15 Sensor Block 30 10001673 16 Exploded View 16 Parts List 16 Rail End Clamp 30 10001698 17 Exploded View 17 Parts List 18 ...

Страница 3: ...esign and specifications of this product at any time without notice Always place guide rails on stable secure support devices Avoid placing any parts of your body underneath the guide rails Falling rails can cause serious bodily harm Always wear proper safety equipment Overview The purpose of this manual is to provide the user with detailed instructions on the proper use of the Rail Straightness T...

Страница 4: ...e case and is composed of three 3 sections 2 Rail End Clamps one with the wire spool assembly which should contain approximately 100 of Ø 015 steel wire Sensor Block 4 1 2 Diagonal Cutters are also included in the kit for cutting the steel wire 2 Saw Horses or other support devices capable of supporting a guide rail in a stable manner Rail End Clamp Sensor Block Rail End Clamp with Spool ...

Страница 5: ...lerance zones are Rail Straightness Designation Tolerance As Shown on Target BE 0 5mm 1mm BE 1mm 2mm B 1 5mm 3mm For Reference Only 2mm 4mm Below is a representation of the sizes of each of the tolerance zone holes and the wire that runs along the rail and through the target The target contains 4 pairs of holes with a path in between The pairs include one for the actual measurement the smaller of ...

Страница 6: ...ection Visual Inspection Hole Music Wire Use this Hole when Measuring Rail Straight The geometric form of the rails measured by the Rail Straightness Tester is represented by the following Geometric Dimensioning Tolerancing control symbols Note This example shows the BE 0 5mm tolerance zone ...

Страница 7: ... rails can be measured efficiently The handles by the wire spool allow you to relieve tension on the wire when transitioning between rails There are also dowel rods and a magnet which holds the assembly together in 2 pieces so that it can be transferred to another rail with two hands 1mm 1mm Dowel Pin Receiver Hole ...

Страница 8: ...agnet When the Rail Straightness Tester is not in use there are pairs of holes on the spool where you can tie the wire until the next use Tie your wire around any of these hole pairs when not in use Rail NOT to Scale ...

Страница 9: ...ails due to gravity which in turn allows for a more accurate measurement of straightness Figure 1 Ensure that the rail is free from any physical deformities dirt or other foreign objects IMPORTANT Figure 2 Rail Straightness Tester Set Up a Rail End Clamp i Rotate the Cam Handle counterclock wise to spread open the plates of the Rail End Clamp so that the opening is wide enough to fit over the rail...

Страница 10: ... When you extend the Cam Handle it should loosen the blocks from the rail Return the handle to the perpendicular tightened position b Sensor Block i Place the sensor block onto the nose of the rail The electrical enclosure should be on the same side as the Cam Handle on the Rail End Clamp There is a magnet recessed into the aluminum block which will hold the Sensor Block on the rail Magnet ...

Страница 11: ...lamp with Spool Assembly i Follow the installation steps from the first Rail End Clamp except on the opposite end of the rail D Steel Wire Installation i Locate the end of the wire on the spool and thread it between the han dles and along the groove on the Rail End Clamp ii Continue threading the wire through the Target and Sensor Backing and along the groove of the other Rail End Clamp ...

Страница 12: ... Squeeze the handle to a mid rotation po sition at a point where the wire is below the horizontal level of the groove on the Rail End Clamp vi While in this position rotate the knob on the side of the spool counterclockwise to loosen the wire spool Rotate the spool to reel in any excess wire vii Tighten the knob to lock the spool in place viii Release the handle to tighten the wire Wrap the wire a...

Страница 13: ...hooting section if the alert system does not activate 4 Slide the Sensor Block along the rail If the alert system is activated at any time the rail is out of tolerance Visually inspect the rail for physical deformities or foreign ob jects Also rotate the target to the visual in spection hole and check which direction the rail is out of tolerance Mark the location of the non conformity on the rail ...

Страница 14: ... screws on the cover of the electrical enclosure Check or replace the battery The wire is kinked frayed or otherwise unsuitable for accurate measurement Cut off the section of wire with undesirable characteristics with the 4 1 2 Diagonal Cutters provided in the kit Thread a new section of wire from the spool Part No Description Battery CR2032 3V Lithium Coin Cell Battery Steel Wire PC30 100 Malin ...

Страница 15: ...15 30 10001669 BILL OF MATERIALS Rail End Clamp 30 10001686 ...

Страница 16: ...16 30 10001669 Sensor Block 30 10001673 ...

Страница 17: ...17 30 10001669 Rail End Clamp 30 10001698 Parts List ...

Страница 18: ...18 30 10001669 ...

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