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Installation, Oper ation & M aintenance M anual

 

TR-C  Series  Centrifugal  Pump

 

 

5

 

 

 

 

 

 

DESCRIPTION 

 

Before servicing  pump, disconnect  the electrical  power source. 

 

The TR-C series  closed-coupled  pumps are made up of two sections:  power or drive section 
and the liquid  end  or pump section. 

 

The pump is mounted to the frame of the drive motor by means of an adapter and is coupled 
to the  motor shaft.  The  impeller  mounts  on  the  stub  shaft  and  is  retained  by one  of three 
methods.  The  casing  is  clamped  to the  adapter,  greatly  simplifying  removal and  permitting 
positioning  of the discharge  outlet  through  360º. The external,  balanced  seal  assures  a long 
seal  life. The  drive motor is  mounted  on a  frame that  has  adjustable  legs;  providing  simple 
installation  and leveling. 

 

INSTALLATION GUIDELINES 

UNPACKING EQUIPMENT 

Check the  contents  and  all  wrapping  when  unpacking  your equipment.  Inspect  all  parts  for 
damage that  may have occurred during  shipping.  Report  any damage to the carrier. 

 

LOCATION AND INSTALLATION 

The  pump unit  should  be  located  as  near  as  possible  to the  liquid  source  and  in a  position 
where  the  suction  piping  can  be  short  and  direct  with  a  minimum  number  of  elbows  and 
fittings.  It  should  also be readily  accessible  for inspection  and cleaning. 

 

The pump unit as received from the factory is ready for installation.  To install  it, attach a hoist 
if necessary,  loosen  the set  screws in the adjusting  leg brackets,  and individually  adjust  the 
legs  until the pump is leveled.  Tighten  the set screws. 

 

Attach  the  suction  and  discharge  piping.  Be  sure  suction  and 
discharge  piping  is  properly  supported  to  avoid  any strain  on  the 
pump casing. 

WARNING

 

 

Bef ore  serv ic ing  pump,  disc onnec t  the 
elec tric al power  sourc e,  c aref ully relieve 
all  pressure and  drain all  f luids f rom  pump 
and  c onnec ted piping. 

SA

FE

TY

 

Содержание 114

Страница 1: ...Installation Operation and Maintenance Manual TR C Series Centrifugal Pump ...

Страница 2: ... of the equipment About this Manual 3 Wright Flow Warranty 3 Safety 4 important safety information 4 Installation 5 Installation guidelines 5 How to install the piping 6 Assembly preliminaries 7 Exploded Assembly 8 Part List 9 Assembly 10 Beginning theassembly 10 Leg bracket assembly 10 Adapter assembly 10 Spacing of the impeller and stub shaft 11 Assembling and installing the mechanical seal 12 K...

Страница 3: ...y Wright Flow Technologies prove to be defective in workmanship or material under normal use and service and if such products are returned to Wright Flow Technologies factory at Cedar Falls Iowa transportation charges prepaid and if the productsare found byWrightFlowTechnologiesto be defective in workmanship or material they will be replaced or repaired free of charge F O B Cedar Falls Iowa Wright...

Страница 4: ...nd their meanings are used within these instructions to avoid serious injury and or possible damage to equipment CODE 136530001 Rotating direction CCW CODE 136530002 Guard warning Safety labels are placed on every pump DO NOT remove any labeling on any Wright Flow product Immediately replace any label that is missing Indicates a potentially hazardous situation which if not avoided could result in ...

Страница 5: ...T Check the contents and all wrapping when unpacking your equipment Inspect all parts for damage that may have occurred during shipping Report any damage to the carrier LOCATION AND INSTALLATION The pump unit should be located as near as possible to the liquid source and in a position where the suction piping can be short and direct with a minimum number of elbows and fittings It should also be re...

Страница 6: ...raight side is up A horizontal suction pipe must have a gradual rise to the pump A high point in the suction line will form an air pocket and prevent proper pump operation All joints in the suction line should be airtight to prevent air leakage that can reduce pump capacity and efficiency DISCHARGE PIPING Position of the pump discharge is preferably either vertical or top horizontal The discharge ...

Страница 7: ...del This assembly works the same as a standard assembly from the TR C series TR C PLUS TR C SERIES The TR C plus series has been developed to facilitate and offer some advantages to the assembly of the TR C series pumps TR C plus series have a better subjection when mounting the stub shaft onto the motor using a collar The stub shaft plus is threaded and offers a better assembly to the impeller by...

Страница 8: ...Installation Operation Maintenance Manual TR C Series Centrifugal Pump EXPLODED ASSEMBLY 8 TR C M02 ...

Страница 9: ...k gasket plus 1 91B Front gasket plus 1 92 Drive collar plus 1 92A Bolt drive collar 1 Not necessary in some models Quantity may vary with model Not interchangeable Water cooled balanced double seal type E 11B Backplate E 1 11F Backplate pin 2 17 Follower 1 17A Machine screw 4 17B O ring 1 17C Lock washer 4 80 Carbon 2 80B O ring 2 80G Cup seal E 2 80H Spring seal E 1 80J Drive collar E 1 80M Set ...

Страница 10: ...daptor 71 hooking the backplate onto the adapter pins using the two backplate pins 11F located on the backplate Depending upon the pump model and seal type some backplates do not have pins for reasons of design The adapter comes with a protectiveguard 131 which comes attached by a hexagonal screw 131A It is highly recommended for reasons of safety not to operate the pump if this guard is not place...

Страница 11: ... impeller at a distance of 0 070 in from the face of the backplate and tighten the set screws in order to secure the stub shaft STUB SHAFT PLUS Place the backplate onto the adapter 71 and turn it in a counter clockwise direction pressing it against the adapter so that the backplate pins 11F lock onto the adapter pins 71A Place the impeller plus 2P onto the stub shaft after placing the key 24C into...

Страница 12: ... for the seal to be utilized multiple times The E seal is a double balanced seal that is cooled by water This seal is composed of a stuffing box which is filled with fluid normally water to cool the mechanical seal The E seal is used in conditions similar tothose of the DG seal but in applications that handle extremely high temperatures up to 500º F It can also be used in applications where there ...

Страница 13: ... leak falls upon the seal seat of the carbon lubricating the seal against the backplate IMPORTANT It is necessary to disassemble some of the pump parts for cleaning and sterilizing For those Wright Flow products equipped with D seals if a CIP Clean in Place installation is used disassembly is not necessary Do not lubricate the seal with grease or oil the faces of the seals are lubricated by the fl...

Страница 14: ...ly touches the o ring Once the backplate is set onto the adapter push the drive collar against the backplate to compress the spring Tighten the set screws to set the seal when the spring cannot move any farther The efficiency of the D and DG seals relies upon the position of the o ring inside thecarbon as well as the full compression of the spring Figure F A DG type seal is used to handle fluids t...

Страница 15: ...d backplate Carefully slide the carbon seal o ring and cup onto the stub shaft using the E drive collar 80J as a support for the o ring The seal seat of the carbon should be able to touch the follower 17 Slide the drive collar onto the stub shaft Next secure the drive collar to the stub shaft at the proper distance regardless of stub shaft model For help refer to Chart 3 which indicated the spacin...

Страница 16: ...ill holes on the stuffing box point upward and with a 45º inclination from the horizontal plane as shown in Figure J The water should enter through one connection and leave through another moving through the stuffing box and in the process cooling it The ideal quantity of water will depend upon the temperature of your application For vacuum applications it is recommended to use a flow of 10 drops ...

Страница 17: ...1A frontimpeller gasket 91B impeller plus 2P and impeller nut 24D IMPORTANT In some cases the front and back gaskets are interchangeable only models 218 328 and 4410 The Kit plus is compatible with D DG F and E seals The only differences are the method of installing the stub shaft to the motor and the retention of the impeller Figure K IMPORTANT Beforecontinuing with the assembly of the Kit plus p...

Страница 18: ...ions assume that the adapter has been mounted to the motorand the impeller has been placed at a distance of 0 070 in from the backplate If the stub shaft has not yet been assembled please return to section 3 before continuing To assemble the T21 seal 95 please identify the following parts Figure M Industrial seal type T21 Loading seal elastomer Ceramic seal seat Carbon seal seat Rubber gasket type...

Страница 19: ... have placed the impeller at the back make sure that the retainer falls to lock in the impeller Figure O IMPELLER RETENTION ON STUB SHAFTS PLUS Find the following parts impeller plus 2P impeller gaskets back 91A and front 91B impeller nut 24D shaft key 24C and stub shaft plus 6P Place the shaft key into the stub shaft and place the back impeller gasket 91A into the groove on the shaft Slide the im...

Страница 20: ...e desired location Take the clamp assembly 75 and place it around the casing Tighten the clamp to close the casing so that it is level around the perimeter A rubber mallet may be helpful when installing the casing 10 BEFORE TURNING ON THE PUMP Check that the motor turns in a counter clockwise direction Keep the suction line flooded and the mechanical seal lubricated with the fluid which is going t...

Страница 21: ...urer c Remove obstruction and open valves 2 INSUFICIENT FLOW a Motor speed too low b Incorrect rotation direction c Obstructionindischargepipingorclosedvalves d Impeller damaged a Check electric connections and motor b Reverse one of the motors three phases If direction does not change contact manufacturer c Remove obstruction and open valves d Replace impeller 3 EXCESSIVE POWER CONSUMPTION a Moto...

Страница 22: ...Operation and Maintenance Manual Centrifugal pump TR C Series www wrightflowtechnologies com ...

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