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Model 30000-S DHPU Manual 

Rev. 0 

JRK 

17SEP12 

Page 11 

 

 

 

Remove all debris and coarse dust from the collector prior to starting the engine.  The 
previous  photo  shows  the  location  of  the  dust  collector.    Review  the  service  and 

maintenance section of the engine manual for further instructions. 

 

Check  the  oil  condition  and  level  in  the  oil  bath  air  cleaner.    If  the  oil  needs 
replacement, then follow the instructions for cleaning and replacement in the engine 

manual.  The cleaner is detailed in the previous photo. 

Hydraulic System Inspection 

The following steps review the hydraulic system to ensure it is ready for operation. 

 

Check  the  fluid  level  of  the  hydraulic  tank.    For  operation,  the  fluid  level  should  be 
seen in the level gauge as detailed in the following photo.  If the level is low, then add 

hydraulic fluid through the filler/breather until the level reaches the top of the level 
gauge.    When  the  filler/breather  cap  is  removed,  take  care  to  avoid  the  passage  of 

contaminants  into  the  hydraulic  reservoir.    A  premium  hydraulic  fluid  is 
recommended  for  use  such  as  Shell  Tellus®  32  for  average  ambient  operating 

temperatures  below  45°F  (7°C),  Shell  Tellus®  46  for  45°  to  85°F  (7°  to  30°C) 

operation and Shell Tellus® 68 for operation above 85°F (30°C).   

 

The level gauge has a built in thermometer that displays the temperature of the oil in 
the  reservoir.    The  power unit  should  not  be  operated  when  the  oil  temperature  is 

above 160°F (71°C). 

 

Open  the  louvers  on  the  heat  exchanger  prior  to  operation.    They  are  closed  for 

transport to protect the heat exchanger core. 
 

 

Figure 4: Hydraulic Tank Level Gauge and Fill Location 

 

 

Ensure the suction line ball valve is in the open position.  Starting the unit with the 
ball valve closed will cause serious damage to the hydraulic pump.  The ball valve is 

mounted on the suction port of the tank. 

Содержание WELLKIN 30000-S HDPU

Страница 1: ...Tubing Tong Diesel Hydraulic Power Unit Installation Operation Service and Parts Book Manual WPI WELLKIN Inc 8401 Industrial Dr Pearland TX 77584 PH 281 992 2064 FX 281 992 2076 E mail sales wpiwellk...

Страница 2: ...tative or employee to witness and accept the material is the expense of the Buyer All costs associated with preparation crating insurance and ocean freight of the goods to the final destination to be...

Страница 3: ...ereunder require in connection with the installation thereof the services of a contractor engaged by WPI WELLKIN or a supervisor engineer or other employee connected with or employed by WPI WELLKIN an...

Страница 4: ...ion 11 Figure 5 Quick Disconnects and Ball Valves Location 12 Figure 6 Control Panel 13 Figure 7 Hydro Throttle 14 Figure 8 Spring Starter 15 Figure 9 Engine Exhaust Components and Over Speed Shutdown...

Страница 5: ...er unit above the rated design pressure or engine speed Always check the pressure setting of the power unit before operating to prevent equipment damage Never add remove or convert equipment on the po...

Страница 6: ...tion o Safety boots with steel toe o Safety gloves o Ear protection o Coverall Never use excessive force when coupling the wing style quick disconnects to the system Never disconnect any hose on the p...

Страница 7: ...r Shutdowns for low oil pressure high oil temperature and fan belt break 30 gallon diesel reservoir with level gauge drain port and filler breather Hydraulic throttle System relief valve set at 3000 P...

Страница 8: ...ifted a sling with four legs is required and the sling must at a minimum be rated for the gross weight of the power unit The lifting equipment should also be inspected to ensure it is in adequate cond...

Страница 9: ...ection should be worn by all personnel near the unit The diesel power unit incorporates several safety devices However this combustion engine driven power unit is neither designed nor certified as an...

Страница 10: ...should be used Refer to the engine manual for details on summer or winter grades of diesel fuel When filling the tank do not spill any fuel and avoid letting contaminants enter the tank The following...

Страница 11: ...through the filler breather until the level reaches the top of the level gauge When the filler breather cap is removed take care to avoid the passage of contaminants into the hydraulic reservoir A pr...

Страница 12: ...nt must be met before the integral check valve in the connector is forced to open The following photo shows the location of the pressure and return quick disconnects Figure 5 Quick Disconnects and Bal...

Страница 13: ...so be placed in standby mode when long breaks are expected in operation Oil still flows through the heat exchanger but the unit will generate less heat because flow is at zero pressure instead of the...

Страница 14: ...he internal piston will extend thereby increasing the motor speed The cylinder is pushed back by the spring when the pressure drops back down below the set point putting the engine into an idle mode t...

Страница 15: ...ndby work ball valve to the work position Figure 8 Spring Starter Observe the engine speed oil temperature and oil pressure gauges The engine speed will be approximately 1400 RPM when the unit is in i...

Страница 16: ...arrestor Also ensure the mounting clamp is securely tightened The spark arrestor and exhaust are wrapped with a thermal blanket to help prevent the operator from accidentally touching the unit during...

Страница 17: ...the manual System Relief Valve The system hydraulic pressure relief valve RV 1 on the hydraulic schematic is shown in the following photo This valve limits the maximum pressure from the power unit hyd...

Страница 18: ...dge stem To adjust the valve setting loosen the jam nut on the cartridge valve stem Turn the screw clockwise to increase the pressure setting and counter clockwise to reduce the setting Lock the jam n...

Страница 19: ...oned in the system s safety feature section Heat Exchanger and Heat Exchanger Hydraulic Pump The unit incorporates an air over oil heat exchanger HX 1 driven by a hydraulic motor The heat exchanger al...

Страница 20: ...Return Filter Before fluid reenters the reservoir it passes through the return filter FL 1 Figure 13 Suction Strainer and Return Filter Shutdown The proper way to stop the engine is to rotate the shut...

Страница 21: ...into the storage basket on the lift frame Move the power unit to its storage location Clean and remove all debris from the power unit Afterwards inspect the unit for any damage Address all problems id...

Страница 22: ...f it is defective 11 Verify the engine inlet outlet valve clearance is per the engine manual s recommendation Adjust if required 12 Verify the correct motor oil is being used especially in low tempera...

Страница 23: ...n if too high 2 Inspect the engine air filter for debris Clean or replace if clogged 3 Ensure the engine fan blade is turning Inspect the tension in and condition of the fan belt Replace if the belt i...

Страница 24: ...ects are completely tightened and engaged b Inspect the return filter pressure gauge Replace the filter elements if required c Ensure the hoses are adequate for the power unit flow 1 for pressure 1 1...

Страница 25: ...d by any of the following a Verify the quick disconnects are completely tightened and engaged b Inspect the return filter pressure gauge Replace the filter elements if required c Ensure the hoses are...

Страница 26: ...nctions properly 10 Drain water accumulation from the bottom of the reservoir after settled Each 500 Hour Interval 1 Inspect the fan belt for damage Replace if worn 2 Replace the hydraulic return filt...

Страница 27: ...LG 1 Level gauge for hydraulic tank 30131 FB 1 Filler breather cap for hydraulic tank 80012 FF 2 Engine fuel filter 80012 OF 2 Engine oil filter 80012 FB 1 Engine fan belt 80002 1 Engine to pump shaf...

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