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•

Keep protective cap in place over valve except

when cylinder is in use or connected for use.

•

Read and follow instructions on compressed gas

cylinders, associated equipment, and Safety
Standards.

Additional Symbols for Installation, Operation, and Maintenance

FIRE OR EXPLOSION hazard.

•

Do not install or place unit

on, over, or near combustible
surfaces.

•

Do not install unit near

flammables.

•

Do not overload building wiring — be sure power

supply system is properly sized, rated, and
protected to handle this unit.

FALLING UNIT can cause
injury.

•

Use lifting eye to lift unit only,

NOT

running

gear,

gas

cylinders,

any

other

accessories.

•

Use equipment of adequate

capacity to lift and support

unit.

•

If using lift forks to move unit, be sure forks are

long enough to extend beyond opposite side of
unit.

OVERUSE can cause
OVERHEATING

•

Allow cooling period; follow

rated duty cycle.

•

Reduce current or reduce

duty cycle before starting to

weld again.

•

Do not block or filter airflow to unit.

STATIC (ESD) can damage
PC boards.

•

Put on grounded wrist strap

BEFORE handling boards or
parts.

•

Use proper static-proof bags

and boxes to store, move, or

ship PC boards.

MOVING PARTS can cause
injury.

•

Keep away from moving

parts.

•

Keep away from pinch points

such as drive rolls.

WELDING WIRE can cause
injury.

•

Do not press gun trigger until

instructed to do so.

•

Do not point gun toward any

part or the body, other
people, or any metal when
threading welding wire.

MOVING PARTS can cause
injury.

•

Keep away from moving

pans such as fans.

•

Keep all doors, panels,

covers, and guards closed

and securely in place.

H.F. RADIATION can cause
interference.

•

High frequency (HF,) can

interfere with radio,
navigation, safety services,
computers, and
communications equipment.

•

Have only qualified persons familiar with

electronic equipment perform this installation.

•

The user is responsible for having a qualified

electrician promptly correct any interference
problem resulting from the installation.

•

If notified by the FCC about interference, stop

using the equipment at once.

•

Have the installation regularly checked and

maintained.

Содержание MIG 135i

Страница 1: ...efully read this manual to assure faultless operation Take special care in complying with Safety Instructions Dear customer We congratulate You for buying our quality welding device You are kindly asked to carefully read this manual to assure faultless operation Take special care in complying with Safety Instructions Weldpartner Gompenstraat 9 5145 RM Waalwijk www weldpartner nl ...

Страница 2: ......

Страница 3: ...anual WP 135i WP 165i are designed and produced according to the following EU Directives Low Voltage Directive No 2006 95 EEC EMC Directive No 2004 108 EEC with their amendments and inspected according to following EU Norms EN 60 974 1 EN 60 974 10 Every intervention on these machines from an unauthorized person makes this Declaration invalid Waalwijk 03 July 2015 Weldpartner Nederland Joost van d...

Страница 4: ... 8 MAINS SUPPLY 8 TORCH CONNECTION 8 GROUND CONNECTION 8 SHIELDING GAS CONNECTION 9 INSTALLATION OF WIRE REEL 9 POLARITY CHANGE 9 4 OPERATION 10 DUTY CYCLE AND OVERHEATING 10 FRONT PANEL DESCRIPTION 11 SETTING IN OPERATION 12 MIG GMAW WELDING 12 OVERLOAD CONTROL 12 5 MIG GMAW WELDING GUIDELINES 13 WORK PIECE PREPARATION 13 TYPICAL MACHINE SETTINGS 14 POSITIONING THE WELDING TORCH 15 GUN MOVEMENT D...

Страница 5: ...ts touching the welding wire are electrically live Incorrectly installed or improperly grounded equipment is a hazard Do not touch live electrical parts Wear dry hoIe free insulating gloves and body protection Insulate yourself from work and ground using dry insulating mats or covers big enough to prevent any physical contact with the work or ground Do not use AC output in damp areas if movement i...

Страница 6: ...sure the breathing air is safe Do not weld in locations near degreasing cleaning or spraying operations The heat and rays of the arc can react with vapours to form highly toxic and irritating gases Do not weld on coated metals such as galvanized lead or cadmium plated steel unless the coating is removed from the weld area the area is well ventilated and if necessary while wearing an air supplied r...

Страница 7: ...ply when not in use Always ventilate confined spaces or use approved air supplied respirator HOT PARTS can cause severe burns Do not touch hot parts bare handed Allow cooling period before working on gun or torch MAGNETIC FIELDS can affect pacemakers Pacemaker wearers keep away Wearers should consult their doctor before going near arc welding gouging or spot welding operations NOISE can damage hea...

Страница 8: ...Do not block or filter airflow to unit STATIC ESD can damage PC boards Put on grounded wrist strap BEFORE handling boards or parts Use proper static proof bags and boxes to store move or ship PC boards MOVING PARTS can cause injury Keep away from moving parts Keep away from pinch points such as drive rolls WELDING WIRE can cause injury Do not press gun trigger until instructed to do so Do not poin...

Страница 9: ...uded that The body of evidence in the committees judgment has not demonstrated that exposure to power frequency electric and magnetic fields is a human health hazard However studies are still going forth and evidence continues to be examined Until the final conclusions of the research are reached you may wish to minimize your exposure to electromagnetic fields when welding or cutting To reduce mag...

Страница 10: ...ic welding machine after finishing work or before a long break DO NOT make any modifications to the machine It may cause changes in the features and deterioration of technical data Any adaptations to this machine are prohibited and may void the warranty Warranty is void if any damage to the machine is caused by misuse Acceptable range of ambient temperature is from 10 40 C Acceptable range of humi...

Страница 11: ...A 16 A Welding range 20 135 A 20 165 A No load voltage 17 23 V 17 25 V Duty cycle 100 50 A 60 70 A 35 90 A 100 80 A 60 100 A 35 130 A Welding wire diameter 0 6 mm 0 8 mm steel 0 6 mm 0 9 mm steel Protection IP 23 IP 23 Insulation class H H Cooling AF AF Dimensions 400 x 290 x 310 mm 400 x 290 x 310 mm Weight 12 kg 14 kg ...

Страница 12: ...e feeder 3 Gas tank and supply 4 Ground cable and wire current and gas conduit EU connector 5 Welding torch Mains supply INPUT primary cable is supplied with machine Connect the machine to mains according to legislation of the country where machine is being used Connection can be effected through plug or directly Supply system should be protected at all times by the fuse stated in technical data s...

Страница 13: ...work easier Ensure both wire inlet guide and the feeding rollers groove are aligned Push the welding wire to the inlet of the torch connection Replace the pressure handle to reestablish pressure on the wire If handle pressure is too strong the wire could be transformed flattened If the pressure is too low the wire could slip in the feeding groove Use tension knob to adjust this 1 Feeding rolls 2 P...

Страница 14: ...it overheats thermostat s opens output stops and cooling fan runs Wait fifteen minutes for unit to cool Reduce amperage or duty cycle before welding 60 Duty Cycle at 100 A Overheating Welding machine must be used according to technical data from this manual If the machine is overloaded failures may occur that are not be covered by warranty ...

Страница 15: ...11 Front panel description 1 ON OFF switch 2 Welding voltage adjustment 3 Wire speed adjustment 4 LED ON indication 5 LED Overload indication 6 Central connector EU 7 Return cable connection ...

Страница 16: ...n Use steps from 1 to 4 for welding and position Gas test for checking the gas flow For normal welding torch must be held at a certain distance from the welding spot When placed too far welding area cannot be protected with gas which causes a porous weld When placed too close welding material and torch components such as welding tip can burn out Before starting the welding it is recommended to mak...

Страница 17: ... all determine joint type Around the groove work pieces should be dry and clean free of rust metallic coating dirt colour or grease Joint type Groove shape Weld shape Metal thickness mm Work piece spacing mm Square butt joint single sided up to 1 5 from 1 5 0 to 2 Square butt joint double sided 2 to 4 up to 2 3 to 6 up to 1 V butt joint 3 to 6 up to 1 Square T joint single sided from 0 6 Square T ...

Страница 18: ... 30 35 30 40 15 20 8 0 0 8 1 6 380 420 37 38 40 50 15 20 Butt joint 12 0 1 2 1 6 420 480 38 41 50 60 15 20 Thickness mm Wire diameter mm Welding current A Welding voltage V Welding speed cm min Gas flow L min Joint shape 1 0 0 8 70 80 17 18 50 60 10 15 L 1 2 1 2 1 0 85 90 18 19 50 60 10 15 L 1 2 1 0 1 2 100 110 18 19 5 50 60 10 15 L 1 2 1 6 1 2 120 130 19 20 40 50 10 20 L 1 2 2 0 1 0 1 2 115 125 1...

Страница 19: ...d correctly on seam 1 Hold torch and control trigger with one hand 2 Work piece 3 Earth clamp 4 Electrode extension Stickout to in 5 Cradle torch with the other hand and rest it on work piece Heat distribution and weld material flow are specific for groove welds and fillet welds Optimal torch position differs from one to another Weld bead shape differs depending on electrode extension when welding...

Страница 20: ...ragging the torch results in deeper penetration and narrower weld Arc strength prevents slag to enter the molten material When pushing the torch penetration will be shallower and the weld wider This movement is suitable for thin plates because of smaller heat input 1 Stringer bead steady movement along seam 2 Wave bead side to side movement along seam 3 Wave patterns Use weave patterns to cover a ...

Страница 21: ...ELD BEAD 1 Fine spatter 2 Uniform bead 3 Moderate crater during welding 4 No overlap 5 Good penetration into base material POOR WELD BEAD 1 Large spatter deposits 2 Rough uneven bead 3 Slight crater during welding 4 Bad overlap 5 Poor penetration ...

Страница 22: ...sity Small cavities or holes resulting from gas pockets in weld material Possible causes Corrective actions Wrong gas Use welding grade shielding gas change to different gas Welding wire extends too far out of nozzle Be sure welding wire extends no more than in beyond nozzle Work piece dirty Remove all grease oil moisture rust paint undercoating and dirt from work surface before welding Use a high...

Страница 23: ...cteristics Improper welding technique Maintain normal gun angle of 0 to 15 degrees to achieve maximum penetration Keep arc on leading edge of weld puddle Be sure welding wire extends no more than in beyond nozzle Insufficient heat input Select higher wire feed speed and or select higher voltage range Reduce travel speed Distortion Contraction of weld metal during welding that forces base metal to ...

Страница 24: ... edge of weld puddle Use correct gun angle of 0 to 15 degrees Insufficient heat input Select higher wire feed speed and or select higher voltage range Burn through Weld metal melting completely through base metal resulting in holes where no metal remains Possible causes Corrective actions Excessive heat input Select lower voltage range and reduce wire feed speed Increase and or maintain steady tra...

Страница 25: ... to the outlet in a straight line Rolls groove diameter must correspond wire diameter Carbon steel and stainless steel wire use V groove rolls aluminium and flux core wire use U groove rolls Pressure from upper rolls must be strong enough to prevent wire from slipping inside the groove Excessive pressure poses unnecessary stress on rolls and bearings When wire slides across rolls scraps of rolls a...

Страница 26: ... UH UH 03 2 X10 X1 X2 X6 X4 X6 X7 UH7 UH02 U2 U1 X9 X8 X2 X1 X6 X2 X3 X4 X5 XH06 6 1 M2 7x 6x TG Torch switch P2 Wire speed LD1 Power LED LD2 Thermal LED P1 Welding current POWER SUPPLY POWER MODULE S01 MIG 135 i MIG 165 i CONTROL MODULE FRONT PANEL UH02 2 MV M1 UH04 X3 X9 ze ru ...

Страница 27: ...65 037 Poz 1 Drive roll Poz 2 Pressure roll Poz 3 Pressure adjustment Poz 4 Wire inlet Roll Code V 0 6 R 0 8 765 039 V 1 0 U 1 0 765 053 V 0 6 V 0 9 765 081 R 0 9 R 0 9 765 079 U 0 8 U 1 0 765 083 U 0 6 U 0 9 765 084 V 0 8 V 0 9 765 085 U 0 9 V 0 9 765 133 V 0 6 V 0 8 765 134 ...

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